EX355
W5-1-1
GENERAL INFORMATION
GENERAL REPAIR INSTRUCTION
1. Before performing service operations, disconnect the ground cable from the battery to reduce the chance of
cable damage and burning due to short circuiting.
2. The use of proper tools and special tools, where specified, is important for efficient and reliable performance
of service repairs.
3. When replacement parts are required, consult the appropriate
FIAT KOBELCO PARTS
CATALOG.
4. Used cotter pins, plastic clips, gaskets, O-rings oil seals, lock washers, and self-locking nuts should be
discarded and new ones should be installed. Normal function of the parts cannot be maintained if these parts
are reused.
5. To facilitate proper and smooth reassembly operation, keep disassembled parts neatly in groups. Keeping
fixing nuts and bolts separate is very important, as they vary in hardness and design depending on position
of installation.
6. Use identification labels or tags to mark valves, bearings, and pistons, to prevent confusing their proper order
and sequience.
7. Clean the parts before inspection or reassembly. Also clean oil ports, etc. using compressed air, and make
certain they are free from restrictions.
8. Lubricate rotating and sliding faces of the parts with oil or grease before installation.
9. When necessary, use a sealer on gaskets to prevent leakage.
10. Carefully observe all specifications for nut and bolt torques.
11. When a service operation is completed, make a final check to be sure the service has been done properly
and the problem has been corrected.
12. Allow the engine to cool before beginning any service procedure.
This will eliminate the danger of fire and possible injury.
13. Hot steam under pressure may escape from the radiator if the coolant is drained while the engine is hot. This
can result in serious burns. Allow the engine to cool before draining the coolant.
14. The engine and engine oil can reach high working temperatures. Therefore, while carrying out this operation
with the engine still hot, the body must be protected with suitable clothing and protections to avoid burns and
personal injuries.
15. While working around a running engine, avoid contact with moving parts and hot surfaces to prevent injury.
16. Wear safety glasses when using compressed air. Flying particles may cause eye injury.
17. Always wear safety goggles when working with fuel to protect the eyes from fuel splash.
Содержание EX355 Tier2
Страница 22: ...T1 2 10 EX355 COMPONENT LAYOUT NOTES ...
Страница 37: ...T2 1 14 EX355 CONTROL SYSTEM NOTES ...
Страница 47: ...T2 2 10 EX355 HYDRAULIC SYSTEM NOTES ...
Страница 73: ...T2 3 26 EX355 ELECTRICAL SYSTEM NOTES ...
Страница 86: ...T3 1 12 EX355 PUMP DEVICE NOTES ...
Страница 94: ...T3 2 8 EX355 SWING DEVICE NOTES ...
Страница 113: ...EX355 T3 3 19 CONTROL VALVE Port b Check Valve 2 Port a Boom Cylinder Port c Check Valve 1 SM6068 ...
Страница 134: ...T3 4 10 EX355 PILOT VALVE NOTES ...
Страница 146: ...T3 5 12 EX355 TRAVEL DEVICE NOTES ...
Страница 156: ...T3 7 4 EX355 OTHER COMPONENTS Undercarriage NOTES ...
Страница 195: ...T4 2 6 EX355 STANDARD NOTES ...
Страница 199: ...T4 3 4 EX355 ENGINE TEST NOTES ...
Страница 215: ...T4 4 16 EX355 EXCAVATOR TEST NOTES ...
Страница 237: ...T4 5 22 EX355 COMPONENT TEST NOTES ...
Страница 265: ...T5 2 12 EX355 COMPONENT LAYOUT NOTES ...
Страница 325: ...T5 4 52 EX355 TROUBLESHOOTING B ...
Страница 372: ...EX355 T5 6 9 ELECTRICAL SYSTEM INSPECTION ...
Страница 380: ...EX355 T5 6 17 ELECTRICAL SYSTEM INSPECTION 5 Identify the relay on the terminal board 6 Replace the relay SM5622 ...
Страница 385: ...T5 6 22 EX355 ELECTRICAL SYSTEM INSPECTION NOTE ...
Страница 425: ...W1 1 4 EX355 PRECAUTIONS FOR DISASSEMBLY AND ASSEMBLY NOTES ...
Страница 450: ...W2 3 8 EX355 MAIN FRAME NOTES ...
Страница 454: ...W2 4 4 EX355 PUMP DEVICE SM5510 ...
Страница 456: ...W2 4 6 EX355 PUMP DEVICE SM5510 ...
Страница 458: ...W2 4 8 EX355 PUMP DEVICE ASSEMBLE PUMP DEVICE SM6205 SM6206 ...
Страница 460: ...W2 4 10 EX355 PUMP DEVICE SM6205 SM6206 ...
Страница 462: ...W2 4 12 EX355 PUMP DEVICE SM6205 SM6206 ...
Страница 464: ...W2 4 14 EX355 PUMP DEVICE SM6205 SM6206 ...
Страница 468: ...W2 4 18 EX355 PUMP DEVICE SM6210 ...
Страница 470: ...W2 4 20 EX355 PUMP DEVICE SM6210 ...
Страница 472: ...W2 4 22 EX355 PUMP DEVICE SM6210 ...
Страница 474: ...W2 4 24 EX355 PUMP DEVICE SM5511 SM6219 ASSEMBLE MAIN PUMP ...
Страница 476: ...W2 4 26 EX355 PUMP DEVICE SM5511 SM6219 ...
Страница 478: ...W2 4 28 EX355 PUMP DEVICE SM5511 SM6219 ...
Страница 480: ...W2 4 30 EX355 PUMP DEVICE SM5511 SM6219 ...
Страница 482: ...W2 4 32 EX355 PUMP DEVICE SM5511 SM6219 ...
Страница 484: ...W2 4 34 EX355 PUMP DEVICE SM5511 SM6219 ...
Страница 486: ...W2 4 36 EX355 PUMP DEVICE SM5511 SM6219 ...
Страница 498: ...W2 4 48 EX355 PUMP DEVICE NOTES ...
Страница 532: ...W2 5 34 EX355 CONTROL VALVE NOTES ...
Страница 540: ...W2 6 8 EX355 SWING DEVICE SM6277 31 18 17 20 19 21 3 24 27 25 26 10 ...
Страница 542: ...W2 6 10 EX355 SWING DEVICE SM6277 31 19 2 1 23 22 ...
Страница 566: ...W2 7 12 EX355 PILOT VALVE 11 19 17 18 1 2 3 8 13 14 16 15 SM1114 ...
Страница 572: ...W2 7 18 EX355 PILOT VALVE 8 6 7 1 3 4 5 9 21 2 SM1119 ...
Страница 586: ...W2 7 32 EX355 PILOT VALVE NOTES ...
Страница 592: ...W2 8 6 EX355 PILOT SHUT OFF VALVE NOTES ...
Страница 602: ...W2 10 6 EX355 SOLENOID VALVE UNIT NOTES ...
Страница 621: ...W3 2 10 EX355 TRAVEL DEVICE SM5108 44 8 13 12 1 45 46 28 27 25 26 24 36 38 30 31 32 ...
Страница 623: ...W3 2 12 EX355 TRAVEL DEVICE 29 SM5108 42 44 8 13 12 1 2 23 8 9 10 43 17 11 15 14 41 40 21 20 22 18 19 16 30 31 32 ...
Страница 627: ...W3 2 16 EX355 TRAVEL DEVICE SM5502 3 4 5 20 7 8 9 10 12 14 13 16 11 6 ...
Страница 633: ...W3 2 22 EX355 TRAVEL DEVICE SM5111 Cross Section A 36 38 40 24 23 34 35 28 37 39 22 21 19 30 29 31 33 ...
Страница 643: ...W3 2 32 EX355 TRAVEL DEVICE NOTES ...
Страница 651: ...W3 3 8 EX355 CENTER JOINT NOTES ...
Страница 655: ...W3 4 4 EX355 TRACK ADJUSTER 8 14 13 11 17 12 SM6284 ...
Страница 657: ...W3 4 6 EX355 TRACK ADJUSTER 3 4 8 10 16 15 14 SM6284 ...
Страница 659: ...W3 4 8 EX355 TRACK ADJUSTER 3 6 4 8 10 9 SM6284 18 ...
Страница 667: ...W3 4 16 EX355 TRACK ADJUSTER NOTES ...
Страница 671: ...W3 5 4 EX355 FRONT IDLER 1 SM6290 2 4 3 5 6 8 12 7 6 3 4 1 2 9 10 11 ...
Страница 682: ...EX355 W3 6 7 UPPER AND LOWER ROLLER DISASSEMBLE UPPER ROLLER NOTE Replace the upper roller as an assembly SM1241 ...
Страница 689: ...W3 6 14 EX355 UPPER AND LOWER ROLLER NOTES ...
Страница 708: ...W4 1 10 EX355 FRONT ATTACHMENT NOTES ...
Страница 716: ...W4 1 18 EX355 FRONT ATTACHMENT NOTES ...
Страница 744: ...W4 2 28 EX355 CYLINDERS NOTES ...
Страница 763: ...EX355 W5 1 17 GENERAL INFORMATION Oil Pan N m kgf m Ib ft SM7010 ...
Страница 765: ...EX355 W5 1 19 GENERAL INFORMATION Water Pump N m kgf m Ib ft SM7012 ...
Страница 815: ...EX355 W5 3 35 ENGINE OVERHAUL Disassembly SM7093 1 Camshaft gear 2 Knock pin 3 Camshaft ...
Страница 855: ...EX355 W5 3 75 ENGINE OVERHAUL OIL PAN Removal 1 Clip 4 Oil strainer 2 Oil pan 5 Gasket 3 Gasket SM7187 ...
Страница 861: ...EX355 W5 3 81 ENGINE OVERHAUL PISTON Removal 1 Bearing cap 3 Bearings 2 Bolt 4 Piston with connecting rod SM7199 ...
Страница 883: ...EX355 W5 3 103 ENGINE OVERHAUL Reassembly 1 Crankshaft 3 Crankshaft gear 2 Pin SM7239 ...
Страница 894: ...W5 3 114 EX355 ENGINE OVERHAUL NOTE ...
Страница 908: ...W5 5 2 EX355 ENGINE COOLING SM7287 THERMOSTAT Disassembly 1 Water outlet pipe 3 Gaskets 2 Thermostats ...
Страница 918: ...W5 6 4 EX355 ENGINE FUEL FUEL FILTER Disassembly 1 Fuel filter 3 Fuel filter body 2 Overflow valve SM7305 ...
Страница 938: ...W5 7 6 EX355 ENGINE INDUCTION NOTE ...
Страница 958: ...W5 8 20 EX355 STARTING AND CHARGING NOTE ...