EX355
W2-5-1
CONTROL VALVE
SM6243
Preparation
1. Park the machine on a firm, level surface.
2. Stop the engine. Push the air release valve on top
of the hydraulic oil tank to release any remaining
pressure.
Refer to "Hydraulic Circuit Pressure Release Pro-
cedure” on page W4-2-12.
REMOVE AND INSTALL CONTROL VALVE
3. Remove hydraulic oil tank cap. Connect a vacuum
pump to maintain negative pressure in the hydrau-
lic oil tank.
NOTE -
Be sure to run the vacuum pump continuously
while working.
Installation
NOTE -
Refer to “Removal” section above for wrench
sizes and tightening torques.
1. Install control valve to frame and tighten the bolts.
2. Connect all hoses, pipes and connectors to the
control valve.
IMPORTANT -
After completing installation:
Check hydraulic oil level. Add oil if necessary. Run the
engine. Check the components for any oil leakage.
A = Travel Left
B = Spare
C = Boom 2
D = Arm 1
E = Swing
F = Travel Right
G = Bucket
H = Boom 1
L = Arm 2
M = Bypass Shut-Off Valve
Removal
NOTE -
Attach caps to hoses and pipes.
Attach labels or tags to hoses and pipes, to aid in
assembly.
1. Disconnect all hoses, pipes and connectors from
the control valve.
: 17 mm
: 9.8 N m (1 kgf m, 7 lbf ft)
: 19 mm
: 34 N m (3.5 kgf m, 25 lbf ft)
: 22 mm
: 49 N m (5 kgf m, 36 lbf ft)
: 36 mm
: 175 N m (18 kgf m, 130 lbf ft)
: 8 mm
: 64 N m (6.5 kgf m, 147 lbf ft)
: 10 mm
: 108 N m (11 kgf m, 80 lbf ft)
WARNING
Control valve assembly weight: 240 kg (530 lb)
2. Remove control valve mounting bolts.
: 24 mm
: 205 N
m (21 kgf
m, 150 lbf
ft)
WARNING
Escaping fluid under pressure can penetrate the skin, causing serious injury.
Avoid the hazard by relieving pressure before disconnecting hydraulic or other lines.
Hydraulic oil may be hot just after operation. Hot hydraulic oil may spout, possibly causing severe burns.
Be sure to wait for oil to cool before starting work.
The hydraulic oil tank cap may fly off if removed without releasing internal pressure first. Push the air release
valve on top of the hydraulic oil tank to release any remaining pressure.
Содержание EX355 Tier2
Страница 22: ...T1 2 10 EX355 COMPONENT LAYOUT NOTES ...
Страница 37: ...T2 1 14 EX355 CONTROL SYSTEM NOTES ...
Страница 47: ...T2 2 10 EX355 HYDRAULIC SYSTEM NOTES ...
Страница 73: ...T2 3 26 EX355 ELECTRICAL SYSTEM NOTES ...
Страница 86: ...T3 1 12 EX355 PUMP DEVICE NOTES ...
Страница 94: ...T3 2 8 EX355 SWING DEVICE NOTES ...
Страница 113: ...EX355 T3 3 19 CONTROL VALVE Port b Check Valve 2 Port a Boom Cylinder Port c Check Valve 1 SM6068 ...
Страница 134: ...T3 4 10 EX355 PILOT VALVE NOTES ...
Страница 146: ...T3 5 12 EX355 TRAVEL DEVICE NOTES ...
Страница 156: ...T3 7 4 EX355 OTHER COMPONENTS Undercarriage NOTES ...
Страница 195: ...T4 2 6 EX355 STANDARD NOTES ...
Страница 199: ...T4 3 4 EX355 ENGINE TEST NOTES ...
Страница 215: ...T4 4 16 EX355 EXCAVATOR TEST NOTES ...
Страница 237: ...T4 5 22 EX355 COMPONENT TEST NOTES ...
Страница 265: ...T5 2 12 EX355 COMPONENT LAYOUT NOTES ...
Страница 325: ...T5 4 52 EX355 TROUBLESHOOTING B ...
Страница 372: ...EX355 T5 6 9 ELECTRICAL SYSTEM INSPECTION ...
Страница 380: ...EX355 T5 6 17 ELECTRICAL SYSTEM INSPECTION 5 Identify the relay on the terminal board 6 Replace the relay SM5622 ...
Страница 385: ...T5 6 22 EX355 ELECTRICAL SYSTEM INSPECTION NOTE ...
Страница 425: ...W1 1 4 EX355 PRECAUTIONS FOR DISASSEMBLY AND ASSEMBLY NOTES ...
Страница 450: ...W2 3 8 EX355 MAIN FRAME NOTES ...
Страница 454: ...W2 4 4 EX355 PUMP DEVICE SM5510 ...
Страница 456: ...W2 4 6 EX355 PUMP DEVICE SM5510 ...
Страница 458: ...W2 4 8 EX355 PUMP DEVICE ASSEMBLE PUMP DEVICE SM6205 SM6206 ...
Страница 460: ...W2 4 10 EX355 PUMP DEVICE SM6205 SM6206 ...
Страница 462: ...W2 4 12 EX355 PUMP DEVICE SM6205 SM6206 ...
Страница 464: ...W2 4 14 EX355 PUMP DEVICE SM6205 SM6206 ...
Страница 468: ...W2 4 18 EX355 PUMP DEVICE SM6210 ...
Страница 470: ...W2 4 20 EX355 PUMP DEVICE SM6210 ...
Страница 472: ...W2 4 22 EX355 PUMP DEVICE SM6210 ...
Страница 474: ...W2 4 24 EX355 PUMP DEVICE SM5511 SM6219 ASSEMBLE MAIN PUMP ...
Страница 476: ...W2 4 26 EX355 PUMP DEVICE SM5511 SM6219 ...
Страница 478: ...W2 4 28 EX355 PUMP DEVICE SM5511 SM6219 ...
Страница 480: ...W2 4 30 EX355 PUMP DEVICE SM5511 SM6219 ...
Страница 482: ...W2 4 32 EX355 PUMP DEVICE SM5511 SM6219 ...
Страница 484: ...W2 4 34 EX355 PUMP DEVICE SM5511 SM6219 ...
Страница 486: ...W2 4 36 EX355 PUMP DEVICE SM5511 SM6219 ...
Страница 498: ...W2 4 48 EX355 PUMP DEVICE NOTES ...
Страница 532: ...W2 5 34 EX355 CONTROL VALVE NOTES ...
Страница 540: ...W2 6 8 EX355 SWING DEVICE SM6277 31 18 17 20 19 21 3 24 27 25 26 10 ...
Страница 542: ...W2 6 10 EX355 SWING DEVICE SM6277 31 19 2 1 23 22 ...
Страница 566: ...W2 7 12 EX355 PILOT VALVE 11 19 17 18 1 2 3 8 13 14 16 15 SM1114 ...
Страница 572: ...W2 7 18 EX355 PILOT VALVE 8 6 7 1 3 4 5 9 21 2 SM1119 ...
Страница 586: ...W2 7 32 EX355 PILOT VALVE NOTES ...
Страница 592: ...W2 8 6 EX355 PILOT SHUT OFF VALVE NOTES ...
Страница 602: ...W2 10 6 EX355 SOLENOID VALVE UNIT NOTES ...
Страница 621: ...W3 2 10 EX355 TRAVEL DEVICE SM5108 44 8 13 12 1 45 46 28 27 25 26 24 36 38 30 31 32 ...
Страница 623: ...W3 2 12 EX355 TRAVEL DEVICE 29 SM5108 42 44 8 13 12 1 2 23 8 9 10 43 17 11 15 14 41 40 21 20 22 18 19 16 30 31 32 ...
Страница 627: ...W3 2 16 EX355 TRAVEL DEVICE SM5502 3 4 5 20 7 8 9 10 12 14 13 16 11 6 ...
Страница 633: ...W3 2 22 EX355 TRAVEL DEVICE SM5111 Cross Section A 36 38 40 24 23 34 35 28 37 39 22 21 19 30 29 31 33 ...
Страница 643: ...W3 2 32 EX355 TRAVEL DEVICE NOTES ...
Страница 651: ...W3 3 8 EX355 CENTER JOINT NOTES ...
Страница 655: ...W3 4 4 EX355 TRACK ADJUSTER 8 14 13 11 17 12 SM6284 ...
Страница 657: ...W3 4 6 EX355 TRACK ADJUSTER 3 4 8 10 16 15 14 SM6284 ...
Страница 659: ...W3 4 8 EX355 TRACK ADJUSTER 3 6 4 8 10 9 SM6284 18 ...
Страница 667: ...W3 4 16 EX355 TRACK ADJUSTER NOTES ...
Страница 671: ...W3 5 4 EX355 FRONT IDLER 1 SM6290 2 4 3 5 6 8 12 7 6 3 4 1 2 9 10 11 ...
Страница 682: ...EX355 W3 6 7 UPPER AND LOWER ROLLER DISASSEMBLE UPPER ROLLER NOTE Replace the upper roller as an assembly SM1241 ...
Страница 689: ...W3 6 14 EX355 UPPER AND LOWER ROLLER NOTES ...
Страница 708: ...W4 1 10 EX355 FRONT ATTACHMENT NOTES ...
Страница 716: ...W4 1 18 EX355 FRONT ATTACHMENT NOTES ...
Страница 744: ...W4 2 28 EX355 CYLINDERS NOTES ...
Страница 763: ...EX355 W5 1 17 GENERAL INFORMATION Oil Pan N m kgf m Ib ft SM7010 ...
Страница 765: ...EX355 W5 1 19 GENERAL INFORMATION Water Pump N m kgf m Ib ft SM7012 ...
Страница 815: ...EX355 W5 3 35 ENGINE OVERHAUL Disassembly SM7093 1 Camshaft gear 2 Knock pin 3 Camshaft ...
Страница 855: ...EX355 W5 3 75 ENGINE OVERHAUL OIL PAN Removal 1 Clip 4 Oil strainer 2 Oil pan 5 Gasket 3 Gasket SM7187 ...
Страница 861: ...EX355 W5 3 81 ENGINE OVERHAUL PISTON Removal 1 Bearing cap 3 Bearings 2 Bolt 4 Piston with connecting rod SM7199 ...
Страница 883: ...EX355 W5 3 103 ENGINE OVERHAUL Reassembly 1 Crankshaft 3 Crankshaft gear 2 Pin SM7239 ...
Страница 894: ...W5 3 114 EX355 ENGINE OVERHAUL NOTE ...
Страница 908: ...W5 5 2 EX355 ENGINE COOLING SM7287 THERMOSTAT Disassembly 1 Water outlet pipe 3 Gaskets 2 Thermostats ...
Страница 918: ...W5 6 4 EX355 ENGINE FUEL FUEL FILTER Disassembly 1 Fuel filter 3 Fuel filter body 2 Overflow valve SM7305 ...
Страница 938: ...W5 7 6 EX355 ENGINE INDUCTION NOTE ...
Страница 958: ...W5 8 20 EX355 STARTING AND CHARGING NOTE ...