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Festo — VTOP — 2021-07

Maintenance

9

Operation

9.1

Setting the output pressure

The output pressure of the filter regulator PCRI is set using the rotary knob. The rotary knob must not
be removed.
1. Pull the rotary knob upwards.

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The rotary knob is unlocked.

2. Screw down the rotary knob fully anti-clockwise (–).
3. Pressurise the valve terminal VTOP slowly.
4. Turn the rotary knob clockwise (+) until the desired output pressure is reached (1 bar/revolution).

Comply with the pressure regulation range 

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 13 Technical data.

5. Press the rotary knob downwards.

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The rotary knob is locked.

9.2

Adjusting volume boost

The volume boost or response sensitivity of the compressed air flow rate specified by the positioner is
adjusted separately for duct 2 or duct 4 at the VOGM volume amplifier using a flow control screw.
Initialisation of the volume booster VOGM 

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 8 Commissioning.

1. Unscrew the blanking plug.

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The flow control screw is accessible.

2. Adjust the volume boost or sensitivity at the flow control screw with a suitable slotted screwdriver.

Observe the ratio of compressed air flow rate to flow control valve setting 

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 Fig. 23.

Increase: turn the flow control screw clockwise (+).

Reduce: turn the flow control screw anti-clockwise (–).

3. Screw the blanking plug back in.

10

Maintenance

10.1

Changing the filter

The filter at the filter regulator PCRI must be replaced when the flow rate is reduced regardless of the
unchanged pressure setting.
1. Switch off compressed air supply.
2. Unscrew and remove the filter cover with a suitable tool.
3. Replace the filter cartridge.
4. Check that the seal is seated correctly on the filter cover.
5. Replace the filter cover and tighten it. Tightening torque: 20 Nm ± 10%

10.2

Cleaning

Clean the product with a non-abrasive cleaning agent.

Содержание VTOP

Страница 1: ...VTOP Valve terminal Operating instruc tions 8158463 2021 07 8158465...

Страница 2: ...Translation of the original instructions...

Страница 3: ...lume booster VOGM 11 4 3 4 Filter regulator PCRI 12 4 3 5 Fail safe module VOGI 13 4 3 6 Flange module for safety functions VABP 14 4 3 7 End plate VABE 16 5 Transport and storage 16 6 Assembly 17 6 1...

Страница 4: ...2 2 Reversing effective direction 24 13 Technical data 25 13 1 Valve terminal VTOP 25 13 2 Adapter plate VABA C13 100 F90 G12 26 13 3 Volume booster VOGM FD100 33 M F90 27 13 4 Filter regulator PCRI 1...

Страница 5: ...c valve VOGI F100FS T32H M F90 Fail safe module VOGI Pneumatic valve VOGM FD100 M F90 Volume booster VOGM Tab 1 Product designation in the document 1 3 Product labelling The product labelling is locat...

Страница 6: ...ns 2 2 1 Permissible components The product may only be used in combination with permissible components The documentation of the components used must be observed Festo products Third party products Pn...

Страница 7: ...plate VABA VABA C13 100 1 F90 G12 Interface between valve terminal VTOP pneumatic actuator and positioner VABA C13 100 2 F90 G12 Volume booster VOGM VOGM FD100 M33E M F90 Boosting the compressed air...

Страница 8: ...RI 5 End plate VABE A Side A B Side B 4 3 2 Adapter plate VABA The adapter plate VABA is the interface between valve terminal VTOP pneumatic drive and positioner Various adapter plates are available d...

Страница 9: ...rminal 2 Pneumatic port for supply air 1 3 Interface for pneumatic drive in accordance with VDI VDE 3845 1 4 Module interface 5 Thread 6 7 8 9 Fig 4 VABA C13 100 1 F90 G12 view B 6 Pneumatic port for...

Страница 10: ...erminal 2 Pneumatic port for supply air 1 3 Interface for pneumatic drive in accordance with VDI VDE 3845 1 4 Module interface 5 Thread 6 7 8 9 Fig 6 VABA C13 100 2 F90 G12 view B 6 Pneumatic port for...

Страница 11: ...ity for initialisation is set using a flow control screw for a single acting module and two flow control screws for a double acting module 9 2 Adjusting volume boost 2 3 1 4 Fig 7 VOGM FD100 T33H M F9...

Страница 12: ...g the filter A pressure gauge can be mounted to display the set outlet pressure 6 3 1 Mounting pressure gauge The set outlet pressure can be secured against unauthorised adjustment www festo com catal...

Страница 13: ...and duct 4 is connected via the redundant pneumatic supply air connection 1 at the fail safe Module VOGI pressurised with compressed air The defined end position depends on the orientation of the rev...

Страница 14: ...the valve terminal VTOP The flange module for safety functions VABP only provides the interface for various safety architec tures and is not a safety device The safety related values are dependent on...

Страница 15: ...Interface for control valve to VDI VDE 3845 1 above 2 Interface for control valve in accordance with VDI VDE 3845 1 side 3 Interface with modules page A 4 Screw 5 6 7 8 9 10 Fig 16 VABP C13 100HFT1 F...

Страница 16: ...supply fails in the double acting pneumatic drive 1 Fig 17 VABE C13 100 F90 DU view A 1 Display of effective direction double arrow parallel 2 2 4 4 factory setting arrows crossed 2 4 4 2 2 4 3 6 5 Fi...

Страница 17: ...sible module combinations Fail safe module VOGI and flange module for safety functions VABP Identical modules Exception flange modules for safety functions VABP Different filter regulating valves PCRI...

Страница 18: ...e seated correctly 3 Connect the modules correctly 4 Apply the screws and tighten evenly Tightening torque 10 Nm 20 6 2 Attachment 6 2 1 Attaching valve terminal VTOP The valve terminal VTOP is attach...

Страница 19: ...play the set outlet pressure at the filter regulator PCRI 1 Select the appropriate pressure gauge www festo com catalogue 2 Unscrew the plug screw at the pressure gauge connection 3 Check that the sea...

Страница 20: ...Unscrew the threaded pin and screw it into the threaded pin hole at the unused interface up to the stop 3 Check that the O rings on the covering are seated correctly 4 Place the covering on the unuse...

Страница 21: ...slowly 2 Check the function and the direction of action If necessary change the effective direction 12 2 Reversing effective direction 3 Check the safety related reaction time with the selected contro...

Страница 22: ...using a flow control screw Initialisation of the volume booster VOGM 8 Commissioning 1 Unscrew the blanking plug The flow control screw is accessible 2 Adjust the volume boost or sensitivity at the fl...

Страница 23: ...the reversing plate in the end plate VABA Pneumatic drive does not move to the desired end position in the event of a compressed air failure Supply air port 1 on fail safe module VOGI not connected o...

Страница 24: ...reversing plate 4 Remove the reversing plate from the end plate VABA 5 Check that the seals on the reversing plate are seated correctly 6 Replace the reversing plate in the end plate VABA 7 Attach th...

Страница 25: ...ty www festo com Corrosion protection CRC31 Vibration resistance in accordance with DIN EN 60068 2 6 0 15 mm path at 10 58 Hz 2 g acceleration at 58 150 Hz Shock resistance in accordance with DIN EN 6...

Страница 26: ...0 80 Transport and storage temperature C 40 80 Pneumatic port 1 G1 2 Pneumatic port 3 G1 2 Operating medium Compressed air to ISO 8573 1 2010 7 7 Inert gas Information on operating medium Lubricated o...

Страница 27: ...C 40 80 Operating medium Compressed air to ISO 8573 1 2010 7 7 Inert gas Information on operating medium Lubricated operation not possible Medium temperature C 40 80 Operating pressure MPa 0 14 0 8 ba...

Страница 28: ...2010 7 Inert gas Information on operating medium Lubricated operation not possible Medium temperature C 40 80 Operating pressure MPa 0 1 0 9 bar 1 9 psi 14 5 130 5 Air quality class at the output Comp...

Страница 29: ...on Double acting Ambient temperature C 20 80 Transport and storage temperature C 20 80 Pneumatic port 1 G1 2 Operating medium Compressed air to ISO 8573 1 2010 7 7 Inert gas Information on operating m...

Страница 30: ...ansport and storage temperature C 40 80 Operating medium Compressed air to ISO 8573 1 2010 7 7 Inert gas Information on operating medium Lubricated operation not possible Medium temperature C 40 80 Op...

Страница 31: ...ature C 40 80 Transport and storage temperature C 40 80 Operating medium Compressed air to ISO 8573 1 2010 7 7 Inert gas Information on operating medium Lubricated operation not possible Medium temper...

Страница 32: ...2021 all rights reserved to Festo SE Co KG Copyright Festo SE Co KG 73734 Esslingen Ruiter Stra e 82 Deutschland Phone 49 711 347 0 Internet www festo com...

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