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Contents and general instructions

III

Festo P.BE−CPV−EN en 0503g

Contents

Designated use

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Target group

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Service

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Notes on the use of this manual

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Important user instructions

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

List of abbreviations

XII

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Sysytem summary

1−1

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.1

Description of variants

1−3

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.2

Description of components

1−6

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fitting

2−1

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.1

CPV valve terminal with individual tubing

2−3

. . . . . . . . . . . . . . . . . . . . . . . . . . .

2.1.1

Fitting onto a wall

2−4

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.1.2

Fitting onto a hat rail

2−9

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.1.3

Fitting onto a stand

2−12

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.1.4

Fitting the CPV valve terminal to the SIMATIC ET200X

2−14

. . . . . . . . . .

2.2

CPV valve terminal with pneumatic multipin

2−17

. . . . . . . . . . . . . . . . . . . . . . . . .

2.2.1

Fitting the pneumatic multipin

2−18

. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.2.2

Fitting the CPV valve terminal to the pneumatic multipin

2−22

. . . . . . . .

2.3

Fitting the valve extensions

2−23

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.4

Fitting the identifier support

2−24

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.5

Fitting the manual override cover

2−25

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Installation

3−1

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.1

Preparing the compressed air

3−3

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.1.1

Operation with non−lubricated compressed air

3−3

. . . . . . . . . . . . . . . .

3.1.2

Operation with lubricated compressed air

3−4

. . . . . . . . . . . . . . . . . . . .

3.2

General connecting methods

3−6

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.3

Connecting the CPV valve terminal

3−8

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.3.1

Auxiliary pilot air

3−8

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.3.2

Connecting the supply and work lines

3−11

. . . . . . . . . . . . . . . . . . . . . . .

3.3.3

Connecting the electric cables

3−16

. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Содержание CPV10

Страница 1: ...CPV pneumatics manual CPV valve terminal Type CPV VI Manual 165 200 en 0503g Compact performance...

Страница 2: ......

Страница 3: ...ce Association E Festo AG Co D 73726 Esslingen Federal Republic of Germany 2002 Internet http www festo com E Mail service_international festo com The copying distribution and utilization of this docu...

Страница 4: ...Contents and general instructions II Festo P BE CPV EN en 0503g...

Страница 5: ...lve terminal to the SIMATIC ET200X 2 14 2 2 CPV valve terminal with pneumatic multipin 2 17 2 2 1 Fitting the pneumatic multipin 2 18 2 2 2 Fitting the CPV valve terminal to the pneumatic multipin 2 2...

Страница 6: ...5 2 2 Fitting components in valve locations 5 10 5 3 Conversion from non locking to locking manual override 5 16 5 4 Converting the end plates 5 17 5 5 Conversion to internal or external auxiliary pil...

Страница 7: ...ignated use in their original state without any modifications by the user in faultless technical condition When used together with commercially available compo nents such as sensors and actuators the...

Страница 8: ...oning servicing and converting pneumatic components Service Please consult your local Festo service centre if you have any technical problems Notes on the use of this manual This manual contains speci...

Страница 9: ...CP system installation and commis sioning With AS Interface connection Information on the electric electronic components See leaflet with product With CP direct connection Information on the electric...

Страница 10: ...escription CP field bus node programming and diagnosis Type P BE CP FB or P BE VIFB 10 CPV valve terminal pneumatics or CPA valve terminal pneumatics Type P BE CPV or P BE CPA CP modules electronics T...

Страница 11: ...rtional directional control valves Contents Installation commissioning and diagnosis with SPC200 standard components and modules Functions of the WinPISA software package control valves Service unit M...

Страница 12: ...n the following danger warnings Warning This means that failure to observe this instruction may result in serious personal injury or damage to property Caution This means that failure to observe this...

Страница 13: ...tips and references to other sources of information Accessories Information on necessary or sensible accessories for the Festo product Environment Information on environment friendly use of Festo pro...

Страница 14: ...Compact Performance CP cable Special cable for coupling the various CP modules CP connection CPV valve terminal variant with plug and socket which enables the CPV valve terminal to be connected to a f...

Страница 15: ...neumaticmultipin Plate for central tubing connections on the valve terminal supply air exhaust air and work air connections Relay plate Plate with relay coils for actuating two electrically isolated o...

Страница 16: ...Contents and general instructions XIV Festo P BE CPV EN en 0503g...

Страница 17: ...Sysytem summary 1 1 Festo P BE CPV EN en 0503g Chapter 1...

Страница 18: ...1 Sysytem summary 1 2 Festo P BE CPV EN en 0503g Contents 1 Sysytem summary 1 1 1 1 Description of variants 1 3 1 2 Description of components 1 6...

Страница 19: ...inals and I O modules optimally in your machine or system Due to its compact structure the CP valve terminal can be mounted close to the actuators to be controlled Short com pressed air tubing can the...

Страница 20: ...nnection is available with 2 to 8 valve sub bases also in odd gradation The electrical connection is made individually on each valve solenoid coil CPV valve terminal with MP connection This CPV valve...

Страница 21: ...ld bus These CPV valve terminals are fitted with 4 or 8 valve sub bases depending on the field bus system CPV valve terminal with AS Interface connection This CPV valve terminal is connected to the AS...

Страница 22: ...noid 1 2 4 5 3 way valve 1 2 Tab 1 1 Maximum number of sub bases on the CPV valve terminals with AS Interface connection The CPV valve terminals with AS Interface connection and 4 or 8 inputs have 4 o...

Страница 23: ...ition closed H Two 3 2 way valves basic position control side 14 open control side 12 closed N Two 3 2 way valves basic position open Valve sub bases with 5 2 way valves F 5 2 way valve single solenoi...

Страница 24: ...e pneumatic components Further information on the valve sub bases and vacuum gen erator plates can be found in Appendix B Valve extension 5 3G only CPV10 14 The valve extension 5 3G contains the funct...

Страница 25: ...lange fitted directly onto the valve sub bases It is not intended that the above mentioned valve extensions should be combined Further information on the valve extensions can be found under Fitting th...

Страница 26: ...d exhaust channel 3 5 and blocked compressed air channels 1 and 11 Relay plate CPV10 14 valve terminals which have holding current reduc tion can be fitted witht relay plates This applies to CPV valve...

Страница 27: ...CPV valve terminal from the supply and work tubing The pneumatic multipin is available in two forms Without assembly step This variant for mounting on a stand or wall opening fits flush with the end p...

Страница 28: ...2 Right hand end plate designs see Appendix B Overview of end plates 3 Relay plate see also compatibility list in chapter 5 4 Blanking plate or separator plate with blocked compressed air channels 1 a...

Страница 29: ...verride cover and support for identification signs not in conjunction with relay plate 2 Pneumatic multipin 3 Valve extensions 5 3G function only CPV10 14 vacuum restrictor valve or one way flow contr...

Страница 30: ...king 4 Removing the manual override cover 5 Clip of the non locking manual override 6 Supply air connections 1 11 12 14 exhaust air connections 3 5 82 84 with individual tubing on the left and or righ...

Страница 31: ...connector socket for each pilot solenoid can be turned 180 2 Identification sign for each connector socket 3 Yellow LED signal status displays for pilot solenoid for each connector socket 4 Earth grou...

Страница 32: ...terminal with MP connection 1 2 3 4 1 Sub D multipin plug 9 pin for terminals with 4 valves 25 pin for terminals with 6 or 8 valves 2 Identificationlabels 3 Yellow LED signal status displays of the p...

Страница 33: ...Incoming CP cable 2 Continuing CP cable 3 Identificationlabels 4 Yellow LED signal status display of the relays 5 Yellow LED signal status display of the pilot solenoids 6 Relay connections with conn...

Страница 34: ...nal supply with black cable only CPV GE ASI Z 3 Sensor cable with plug only CPV GE ASI E A 4 Identificationlabels 5 Yellow LED signal status displays of the pilot solenoids 6 Earth ground connection 7...

Страница 35: ...Fitting 2 1 Festo P BE CPV EN en 0503g Chapter 2...

Страница 36: ...2 1 3 Fitting onto a stand 2 12 2 1 4 Fitting the CPV valve terminal to the SIMATIC ET200X 2 14 2 2 CPV valve terminal with pneumatic multipin 2 17 2 2 1 Fitting the pneumatic multipin 2 18 2 2 2 Fitt...

Страница 37: ...switching states of the electronic compo nents 2 1 CPV valve terminal with individual tubing Fitting variants The CPV valve terminal with individual tubing has already been prepared for integration i...

Страница 38: ...valve terminals with direct connection for Interbus Loop type CPV GE IL or AS Interface connection with inputs outputs type CPV GE ASI E A there is a special mounting kit which is not listed here Typ...

Страница 39: ...elf thread ing screws supplied see table When fitting the CPV10 14 valve terminals from the rear make sure that the fixing bolts of the fastening profile sections grip into the recess in the end plate...

Страница 40: ...eading screws for fastening the profile sections onto the CPV valve terminal Fig 2 1 Connecting the CPV valve terminal Make sure there is sufficient space for connecting the power supply and compresse...

Страница 41: ...mm 15 mm 18 mm x number of plates 6 28 mm 5 36 mm 5 2 30 mm 4 1 With CPV10 14 valve terminals the following applies Dimension1 for CPV10 14 valve terminals with IC connection Dimension2 for CPV valve...

Страница 42: ...10 CPV14 1 2 3 4 5 109 5 mm 26 mm 10 mm x number of plates 52 mm 3 120 mm 1 109 5 mm 10 mm 14 mm x number of plates 20 mm 3 120 mm 1 6 7 Wall cut out if a spacer is not used Spacer 1 Depends on the de...

Страница 43: ...5 mm M5 screw Tab 2 5 Holes for wall fitting Fasten the CPV valve terminal with four M4 or M5 screws of sufficient length to the wall 2 1 2 Fitting onto a hat rail In order to fit the CPV valve termin...

Страница 44: ...ficient space for connecting the supply cables and tubing and that extra space is avail able for fitting CPV valve terminals with large surface mounted silencers Fasten the hat rail to the fastening s...

Страница 45: ...PV14 or M5x10 CPV18 2 Hat rail 3 Fixing bolts only CPV10 14 4 Hat rail clamping unit 1 2 3 4 Fig 2 2 Fitting the valve terminal on a hat rail Hang the CPV valve terminal onto the hat rail Secure the C...

Страница 46: ...ead screws CPV14 4 M6x65 socket head screws CPV18 Proceed as follows Prepare the mounting surface Make a suitable bracket The position of and distances between the mounting holes of the CPV valve term...

Страница 47: ...als with IC connection insert the four socket head screws supplied into the holes in the left hand and right hand end plates see diagram CPV10 CPV14 CPV18 Sockethead screws M4x45 M4x50 M6x65 Tab 2 9 M...

Страница 48: ...propriate flat seal can be mounted on a pneumatic interface module type EM 148 P DO 16 x P CPV for the decentral periphery device ET200X When the terminal is fitted into place the switching status of...

Страница 49: ...holes for screws of size M5 1 2 3 4 1 Fastening CPV VI BG ET200X 2 Terminal lug with centring bolt 3 109 5 mm 4 132 mm Fig 2 4 Preparing for fitting onto the SIMATIC ET200X 3 Place the valve terminal...

Страница 50: ...iemens SIMATIC ET200X Please note Removing the CPV valve terminal from the pneumatic interface module Pull the CPV valve terminal carefully upwards without tilting When refitting the CPV valve termina...

Страница 51: ...end plates The fastening holes for fitting onto a wall or floor are in the connection side of the pneu matic multipin With assembly step This pneumatic multipin projects over the end plates The faste...

Страница 52: ...Proceed as follows in order to fit the pneumatic multipin with the connection side onto a mounting surface Cut out an opening in the fastening surface dimensions see table 2 11 or table 2 12 Drill fo...

Страница 53: ...nal 1 2 3 4 5 6 7 8 29 5 mm 6 60 mm 55 mm R4 11 25 mm 10 mm x number of plates 31 5 mm Diameter 4 3 mm 39 5 mm 6 76 6 mm 68 6 mm R4 12 75 mm 14 mm x number of plates 38 3 mm Diameter 4 3 mm 1 2 3 4 5...

Страница 54: ...9 aJ aA aB 30 mm 9 73 mm R12 6 3 mm 21 mm 10 mm x number of plates 21 5 mm 18 5 mm Diameter 6 5 mm 40 mm 9 89 mm R14 9 0 mm 4 7 mm 5 55 mm R8 26 mm 14 mm x number of plates 29 5 mm 29 5 mm Diameter 6...

Страница 55: ...wo mounting holes in the fastening surface for screws of size M6 Position of and distance between these holes see table 1 Dimensions 1 Number of valvelocations CPV10 CPV14 CPV18 2 62 mm 80 mm 107 mm 4...

Страница 56: ...upply chan nels into the grooves in the left or right hand end plate In order to seal the work channels carefully press the two seals into the thread of the work connections Fasten the CPV valve termi...

Страница 57: ...onto the CPV valve terminal in two pressure mode the valve plate fitted with the 5 3G valve extension must be separated from compressed air channels 1 and 11 by means of a dividing plate Proceed as f...

Страница 58: ...ed operation It should be fitted at the front above the manual override The identifier support cannot be fitted if the CPV valve ter minal is equipped with relay plates Proceed as follows Clip the ide...

Страница 59: ...when you do not require the manual override any more e g after testing the valves Proceed as follows Clip the covers into the grooves in the manual override see diagram If your CPV valve terminal is...

Страница 60: ...2 Fitting 2 26 Festo P BE CPV EN en 0503g...

Страница 61: ...Installation 3 1 Festo P BE CPV EN en 0503g Chapter 3...

Страница 62: ...3 3 3 1 1 Operation with non lubricated compressed air 3 3 3 1 2 Operation with lubricated compressed air 3 4 3 2 General connecting methods 3 6 3 3 Connecting the CPV valve terminal 3 8 3 3 1 Auxilia...

Страница 63: ...e used oils with synthetic ester or true ester basis e g rape oil methylester the resuidual oil content must not ecxceed 0 1 mg m3 see ISO 8573 1 class 2 If mineral oils are used e g HLP oils as per D...

Страница 64: ...air If possible do not operate the complete system with lubricated compressed air If possible always install the lubricators directly in front of the relevant cylinder Caution Incorrect additional oil...

Страница 65: ...the silencer if fitted from connection 3 5 4 Hold a piece of white cardboard 10 cm in front of the exhaust port 5 Let the system run for a short period There must only be a slight yellow colouring on...

Страница 66: ...switching states of the electronic compo nents Pay particular attention to the following The components of the valve terminal contain electrostatically sensitive elements The components will be damag...

Страница 67: ...pull locking ring A over the tube connection or tighten locking screw B 3 For reasons of clarity group the tubing together with tube straps or multiple hose holders Removing 1 Loosen the locking scre...

Страница 68: ...with two pressure zones Connect the supply pressures to the end plates or to both sides of the pneumatic multipin 3 3 1 Auxiliary pilot air Caution If possible operate the CPV valve terminal with non...

Страница 69: ...air Seal connection 12 14 with a blind plug External pilot air If the supply pressure of your CPV valve terminal lies between 3 8 bar you can operate the terminal with external auxiliary pilot air In...

Страница 70: ...3 Installation 3 10 Festo P BE CPV EN en 0503g 1 Separator plates 2 Blanking plug 3 Pressure zone 2 4 Pressure zone 1 1 2 3 4 Fig 3 2 Auxiliary pilot air...

Страница 71: ...closed in basic position With the 5 3G valve extension you can implement the function in mid position blocked with this CPV10 14 valve sub base This valve extension is mounted on the connection side...

Страница 72: ...tep Connection CPV10 CPV14 CPV18 1 or 11 Compressed air vacuum G1 8 G1 4 G3 8 Screw connector in end plates or pneumatic multipin 2 or 4 Work air vacuum M7 G1 8 G1 4 Screw connector 3 5 Exhaust right...

Страница 73: ...84 4 CPV valve terminal 2 5 Central 3 5 6 Central 82 84 1 2 3 4 5 2 2 6 3 Fig 3 3 Common lines with non return valves Please note The exhaust is passed through channels 3 5 and 82 84 These connections...

Страница 74: ...nents Separator plate see 1 2 Description of components End plate pairs see Appendix B 2 Valve plates see Appendix B 1 Please note With CPV valve terminals with two pressure zones and internally branc...

Страница 75: ...influence the vacuum gen eration In this case separate exhaust channel 3 5 between the vacuum generator plates and the valve sub bases by means of the separator plate with Ident code S Connect the wor...

Страница 76: ...N EN 60204 1 Use power supplies which guarantee reliable electrical isolation of the operating voltage as per IEC DIN EN 60204 1 By the use of PELV circuits protection against electric shock protectio...

Страница 77: ...diagram 1 Earth ground connection 1 Fig 3 4 Earthing connections on the CPV valve terminal Please note Earth your CPV valve terminal Connect the earth connection on the left hand end plate see Fig 2...

Страница 78: ...ing current consuming devices to the relay outputs Connect the current consuming devices to the relay outputs as follows Carefully place the socket first on the terminal lug of the lower relay output...

Страница 79: ...n are incorporated in the transparent socket The LED indicates the switching status of the valve solenoid coil For CPV18 KMYZ 2 24 LED an LED is incorporated in the trans parent socket The LED indicat...

Страница 80: ...fitted with current reduction Insert the socket onto the terminal lugs of the appropriate pilot solenoid see diagram The socket can also be fitted turned 180 Make sure that the centring bolt between t...

Страница 81: ...d in the leaflet supplied with the product CPV valve terminal with CP connection Connecting the CP cables Detailed instructions on connecting the CPV valve terminal with CP connection can be found in...

Страница 82: ...3 Installation 3 22 Festo P BE CPV EN en 0503g...

Страница 83: ...Commissioning 4 1 Festo P BE CPV EN en 0503g Chapter 4...

Страница 84: ...o P BE CPV EN en 0503g Contents 4 Commissioning 4 1 4 1 General instructions 4 3 4 2 Testing the valves 4 6 4 2 1 Checking the valve functions 4 7 4 2 2 Checking the valve cylinder combination 4 9 4 3...

Страница 85: ...fresh air cooling for the following operating conditions when the maximum number of valves are fitted when the maximum operating voltage is applied when the solenoid coils are constantly under stress...

Страница 86: ...o the machine or system and even injury to human beings Supply the auxiliary pilot air via the left hand end plate 3 8 bar The auxiliary pilot air must reach a pressure of 3 8 bar as soon as it is swi...

Страница 87: ...2 14 3 82 84 2 1 Externally supplied auxiliary pilot air 3 to 7 bar branched from the safety start up valve 2 Safety start up valve slow build up of pressure of complete supply Fig 4 1 Example of valv...

Страница 88: ...ont of the safety start up valve slow fast before pressure increase with 1 slow Tab 4 1 Effects of slow start up pressurization 4 2 Testing the valves Please note Before commissioning the CPV valve te...

Страница 89: ...MP ASI DI or CP connec tions You will thereby avoid undesired actuation of the valve solenoid coils Before switching on the power supply Make sure that all manual override locking actuations are in th...

Страница 90: ...manual override is covered for safety reasons It cannot be actuated Tab 4 3 Designs of manual override The diagram below shows the assignment of the manual over rides to the pilot solenoids Locking ma...

Страница 91: ...n in the following diagrams Please note Incorrect actuation of the non locking manual override can lead to malfunctioning or damage to the manual override Use a blunt pencil for actuating the non lock...

Страница 92: ...ide as far as possible The valve moves to the switching position Hold the plunger of the manual override pressed down remains in the switch position Release the plunger The spring resets the plunger o...

Страница 93: ...Bring the locking manual override actuations into the basic position again The valve plates with Ident codes D I C N H and the vacuum generator plate with Ident code E are each fitted with two valves...

Страница 94: ...as far as possible The valve moves to the switching position Leave the plunger in the lower position remains in the switch position Press the plunger of the manual override into the upper position as...

Страница 95: ...connections between the modules Basic position Switch position Basic position Checking the seal ring or the tube fittings Checking the seal ring or the tube fittings After switching on again regulate...

Страница 96: ...e zones with a separator plate Subsequentconversion possible Vacuum operation low pressure operation Externally supplied auxiliary pilot air 3 8 bar Controller can only be operated with pressure betwe...

Страница 97: ...ow LED for every valve solenoid coil see dia gram With a ready to operate CPV valve terminal this LED indicates the switching status of the valve solenoid coils Please note The LEDs show the signal st...

Страница 98: ...PV EN en 0503g The diagram below shows the position of the LED in respect of the manual override actuations 1 1 2 2 1 LED and manual override to pilot solenoid 14 2 LED and manual override to pilot so...

Страница 99: ...d air supply not OK or pilot exhaust blocked or servicingrequired With double solenoid valves Ident code J the LED lights up only when the signal is present Tab 4 8 Meaning of the LED display LED disp...

Страница 100: ...4 Commissioning 4 18 Festo P BE CPV EN en 0503g The diagram below shows the assignment of the LEDs to the relay connections Fig 4 4 LED assignment of relay plate...

Страница 101: ...Maintenance and conversion 5 1 Festo P BE CPV EN en 0503g Chapter 5...

Страница 102: ...valve locations 5 6 5 2 2 Fitting components in valve locations 5 10 5 3 Conversion from non locking to locking manual override 5 16 5 4 Converting the end plates 5 17 5 5 Conversion to internal or ex...

Страница 103: ...lves operate correctly Proceed as follows 1 Loosen and remove the screws in the fastening frame 2 Remove the silencer from the end plate 3 Replace the silencer or clean it in benzine or petroleum Do n...

Страница 104: ...ff the following power supplies before undertaking installation and or maintenance work the compressed air supply the power supply for the valve solenoid coils You can thereby avoid uncontrolled movem...

Страница 105: ...ts Valve sub base G CPV10 14 If the pneumatic multipin is used with assembly step the outer valve sub bases cannot be fitted with the necessary 5 3G valve extension CPV18 No limits Blanking plate L No...

Страница 106: ...e sub base carefully away from the terminal lugs of the valve sub bases If necessary remove the connector sockets on the relay outputs Loosen first the locking screws of the upper con nector socket Pu...

Страница 107: ...m the fastening surface CPV valve terminal with pneumatic multipin Loosen the fastening screws of the pneumatic multipin in the left and right hand end plates one turn in diagonally opposite sequence...

Страница 108: ...e replaced Unscrew the two lower tie rods so that the screw heads are flush with the outer surface of the end plate do not remove the tie rod Pull the valve terminal apart so that the distance between...

Страница 109: ...version 5 9 Festo P BE CPV EN en 0503g Swing the component forwards around the front tie rod 1 Front tie rod 2 Rear tie rod 2 1 Fig 5 2 Position of the tie rods Pull the component so that it snaps out...

Страница 110: ...s in chapter 3 If the CPV10 valve terminal is fitted with valve sub bases with Ident code F please note the instructions on fitting and application in Appendix B1 Please note the limits for fitting th...

Страница 111: ...ouble solenoid valve Ident code J The designation J on the seal must face forwards 3 The seal for valve plates with 2 2 or 3 2 way valves Ident codes D I or C H and N as well as for all end plates is...

Страница 112: ...ie rod Press the com ponent so that it snaps onto the tie rod Swing the component carefully backwards Make sure that there is sufficient space for the flat seals Push the upper tie rod as far as possi...

Страница 113: ...d replace them by new flat seals You can then be sure that your CPV valve terminal is sealed correctly The flat seals are situated on the bottom of the electrical sub base see diagram Remove the self...

Страница 114: ...at seal 1 Fig 5 5 Flat seal Place the connector cover onto the terminal lugs of the valve block Carefully press down the connector cover Tighten the screws on the electric sub base in diagonally oppos...

Страница 115: ...ultipin and tighten the fastening screws in the left and right hand end plates in diagonally opposite sequence with 0 3 Nm Tighten the screws in diagonally opposite sequence with 2 Nm CPV10 14 or 4 Nm...

Страница 116: ...o not wish to re use the safety clip Use a screwdriver to press in the centre of the safety clip as shown under 1 The safety clip will then bend and snap out of the support If you wish to re use the s...

Страница 117: ...ectrical and pneumatic connections see section Removing components from valve locations Remove the CPV valve terminal from the fastening sur face Proceed here in the reverse sequence to that de scribe...

Страница 118: ...the CPV valve terminal Swing the CPV valve terminal onto the left hand end plate Screw in the tie rods and tighten them to the same amount with 0 3 Nm Tighten first the centre and then the outer tie r...

Страница 119: ...of the CPV valve terminal with internal and external auxiliary pilot air is not intended The auxili ary pilot air channel will not be divided into two pressure zones by means of separator plates With...

Страница 120: ...from individual tubing to tubing on the pneumatic multipin you will require the pneumatic multipin special end plates for the CPV valve terminal Proceed as follows Change the end plates of the CPV val...

Страница 121: ...e zones you will require a separator plate must be ordered separately Please note When installing the CPV valve terminal note that the compressed air must be supplied on both sides of the valve termin...

Страница 122: ...chapter as regards combining versions with different elec trical connections with the following plates Single solenoid 5 2 way valve Ident code F Relay plates Ident code R Proceed as follows CPV valve...

Страница 123: ...en the 4 Philips screws in the sub base Pull the sub base carefully away from the terminal lugs of the pilot solenoids Insert the sub base of the other connection variants MP AS Interface DI or CP con...

Страница 124: ...5 Maintenance and conversion 5 24 Festo P BE CPV EN en 0503g...

Страница 125: ...Technical appendix A 1 Festo P BE CPV EN en 0503g Appendix A...

Страница 126: ...A Technical appendix A 2 Festo P BE CPV EN en 0503g Contents A Technical appendix A 1 A 1 Technical specifications A 3 A 2 Accessories A 10...

Страница 127: ...socket for IC connection Connector socket for relay outputs Field bus plug Fastening screw for wall support or hat rail Fastening screws of the CP valve terminal on the pneumatic multipin Electrical s...

Страница 128: ...on as per DIN IEC 68 part 2 6 Transport Operation Shock as per DIN IEC 68 part 2 27 3 5 mm path at 2 9 Hz 1 g acceleration at 9 200 Hz 0 35 mm path at 10 60 Hz 5 g acceleration at 60 150 Hz 30 g accel...

Страница 129: ...e terminals with 6 valve locations on CP valve terminals with 8 valve locations 0 110 0 140 0 165 0 170 0 230 0 275 0 400 0 425 0 515 End plates 0 160 0 280 0 740 Pneumaticmultipin on CP valve termina...

Страница 130: ...ubricated vacuum Inert gases permitted Design Valve plates with spool valves Pressure range CPV10 14 CPV18 Optimum operating pressure Rated supply pressure With internally branched auxiliary pilot air...

Страница 131: ...lenoid Ident code M 5 2 way single solenoid Ident code F 5 2 way double solenoid Ident code J 5 3 way valve mid position locked Ident code G 15 15 17 17 13 10 17 at 0 17 at 0 25 27 17 13 13 24 25 12 1...

Страница 132: ...C Ta 50 C T 80 C IP65 year of manufacture see Ex marking on product Plugs or adapters of the electric connections must comply at least with protection class IP64 Relay plate Consisting of two relays f...

Страница 133: ...relay outputs at 24 V 10 1 A floating contacts Switching times of the relay outputs at nominal voltage Pick up Drop out 5 ms 2 ms Tab A 5 Technical specifications electric components Please note Data...

Страница 134: ...BZ T CPV10 14 HV CPV10 14 HS CPV BS 5 3G CPV BS 2xGRZZ CPV BS 2xGRAZ CPV BS GRZ V CPV18 VI BG NRH 35 CPV18 VI BG RWL B IBS9x20 CPV18 VI BZ T CPV BS 2xGRZZ CPV BS 2xGRAZ CPV BS GRZ V Blankingplug Socke...

Страница 135: ...connector plug Socket with cable Socket without cable KMYZ 7 24 LED with current reduction MSSD ZBZC KMEB 2 24 LED MSSD ZBZC CPV valve terminal with MP connection Ready to use multipin cable Multipin...

Страница 136: ...A Technical appendix A 12 Festo P BE CPV EN en 0503g...

Страница 137: ...Summary of components B 1 Festo P BE CPV EN en 0503g Appendix B...

Страница 138: ...B Summary of components B 2 Festo P BE CPV EN en 0503g Contents B Summary of components B 1 B 1 Overview of valve sub bases and vacuum generator plates B 3 B 2 Overview of end plates B 8...

Страница 139: ...s and manual overrides e g designation 14 stands for manual override 14 or coil 14 They are not logic designations Valve sub base Remarks 12 2 11 3 5 1 12 14 14 82 84 4 Ident code D Valves two 2 2 way...

Страница 140: ...ocked in basic position pneumatic spring return Function The function of a 5 3 way valve in mid position exhausted can be implemented with these valves in basic position blocked Please note If you con...

Страница 141: ...e case of CPV valve terminals with the following connections please note the limits on using the valve sub base with Ident code F IC connection F valve sub bases may only be used with a connector sock...

Страница 142: ...Ident code G Function 5 3 way valve blocked in mid position Valve CPV10 14 two 3 2 way valves single solenoid blocked in basic position pneumatic spring return 5 3G valve extension two unlockable non...

Страница 143: ...spring return flow control valve at output 4 12 2 11 3 5 1 12 14 14 82 84 4 Ident code I Function vacuum generator control side 14 reject pulse control side 12 Valve at control side 14 2 2 way valve...

Страница 144: ...ber position see below and the table below you can ascertain which end plates are fitted on your CPV valve terminal In the case of CPV valve terminals with AS Interface CP or MP connection the electri...

Страница 145: ...V EPR no connections 161 379 162 549 163 281 CPV EPR E axial connections connections 1 and 11 separate external auxiliary pilot air 161 375 162 545 163 197 CPV EPR G axial connections connections 1 an...

Страница 146: ...t hand end plate Pressure zone separation not permitted Cannot be used for vacuum CPV EPL E CPV EPR G Ident code Y Connections in left and right hand end plates Pressure zone separation permitted Maxi...

Страница 147: ...plate can be used for vacuum Connection 12 14 in the right hand end plate must be sealed with a blind plug Connections which are not required for the function of the valve terminal must be sealed see...

Страница 148: ...ncer Description CPV EPL G CPV EPR EU Ident code B Connections in the left hand end plate Pressure zone separation not permitted Cannot be used for vacuum CPV EPL EU CPV EPR G Ident code A Connections...

Страница 149: ...L CPV EPR E Ident code W Connections only in the right hand end plate Pressure zone separation not permitted Can be used for vacuum CPV EPL E CPV EPR E Ident code Z Connections in left and right hand...

Страница 150: ...lencer Description CPV EPL E CPV EPR EU Ident code D Connections in the left hand end plate Pressure zone separation not permitted Can be used for vacuum CPV EPL EU CPV EPR E Ident code C Connections...

Страница 151: ...he left of the separator plate can be used for vacuum Right hand end plate with inter nally branched auxiliary pilot air is marked with INT CPV EPL PE CPV EPR PG Ident code Connections on the pneumati...

Страница 152: ...sed for vacuum Right hand end plate with inter nally branched auxiliary pilot air is marked with INT CPV EPL PE CPV EPR PGU Ident code K Connections on the pneumatic multipin Exhaust conducted via a l...

Страница 153: ...ight hand end plate Tab B 12 End plate pairs for internal auxiliary pilot air and pneumatic multipin with large surface mounted silencer End plate pairs for external auxiliary pilot air external pilot...

Страница 154: ...Maximum number of pressure zones 4 Can be used for vacuum CPV EPL PG CPV EPR PEU Ident code Connections on the pneumatic multipin Exhaust conducted via pneumatic multipin and large surface mounted sil...

Страница 155: ...CPV EPR PEU Ident code H Connections on the pneumatic multipin Pressure zone separation permitted Maximum number of pressure zones 4 Can be used for vacuum CPV EPL EU CPV EPR PEU Ident code Connection...

Страница 156: ...B Summary of components B 20 Festo P BE CPV EN en 0503g...

Страница 157: ...Index C 1 Festo P BE CPV EN en 0503g Appendix C...

Страница 158: ...C Index C 2 Festo P BE CPV EN en 0503g Contents C Index C 1...

Страница 159: ...lied externally 3 9 B Blanking plate 1 7 C Common pneumatic lines 3 13 Compatibility list 5 5 Components 5 3G valve extension 1 8 End plates B 8 Flow control valve 1 9 Identification code 1 7 One way...

Страница 160: ...1 13 Simatic ET 200 X 2 14 Size 1 6 Vacuum generator plates B 7 Valve sub bases B 3 Variants VI 1 4 CPV valve terminal Address assignment of the outputs 3 19 Earthing the valve terminal 3 17 Pressure...

Страница 161: ...24 Manual override cover 2 25 Valve extensions 2 23 Fitting variants 2 3 Flow control valve 1 9 Flow rates A 7 H Hat rail 2 10 Clamping unit 2 11 I IC connection 1 4 Identification code 1 7 Identific...

Страница 162: ...4 16 Relay 4 17 Valves 4 15 Low pressure operation 3 14 4 14 M Manual override 1 14 Conversion 5 16 Cover 1 14 Types 4 8 Materials A 3 Micro valves 1 6 Midi valves 1 6 Mini valves 1 6 Mounting kit Fi...

Страница 163: ...3 P Pictograms XI Pneumatic Connections A 7 Pneumatic multipin 2 17 2 18 2 21 2 22 Pneumatic operating status 4 14 Power consumption A 8 Pressure range A 6 Pressure zones 3 8 3 9 3 14 4 14 R Relay out...

Страница 164: ...witching status display 4 17 T Target group VI Text markings XI Tightening torques A 3 Tubing variants 3 7 V Vacuum generator A 7 Vacuum generator plates 1 7 1 9 3 15 B 7 Vacuum operation 3 14 4 14 Va...

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