Fenwal Controls 35-9 Series Скачать руководство пользователя страница 1

F-35-2000

October 2018

1 of 12

Series 35-9X Modulating
Platform Ignition Module (PIM

®

)

OPERATION AND INSTALLATION INSTRUCTIONS

DESCRIPTION

The Fenwal Controls Platform Ignition Module (PIM

®

) integrates 

the functions of Automatic Ignition Control with temperature 
regulating and control functions. The PIM is designed for a range 
of hydronic boilers including both staged systems and 
modulating types. The PIM can be configured as a direct spark 
ignition (DSI), intermittent pilot (IP) or Hot Surface Ignition 
(HSI) to provide safe lighting and supervision of the burners in 
an appliance. The PIM is also designed to connect to and receive 
commands from the tekmar

®1

 Host Controller. When connected 

to a Host Controller, the PIM offers expanded control 
functionality including Domestic Hot Water, outdoor reset, 
diagnostic messages, and other system capabilities.

APPLICATIONS

The PIM and Host Controller system is suited to a wide variety 
of gas-fired hydronic heating systems including:

High-efficiency Modulating Condensing Boilers

Fan-assisted single and multi-staged Boilers

Multiple Boiler Installations using intelligent sequencing

Intermittent Pilot based Hydronic appliances

Water Heaters

Pool and Spa Heaters

AGENCY APPROVALS

SPECIFICATIONS

1.The tekmar BTCII Boiler Controller is fully compatible with 
the Fenwal PIM and provides complete hydronic boiler 
operation. For more information, contact tekmar controls at 
(250) 545-7749.
2. EMC Emission testing to be verified after incorporation into 
end use appliance.

CSA Design certified to ANSI Z21.20, 
CAN/CSA C22.2 No. 199-M99 and ANSI 
Z21.20-2014 CAN/CSA C22.2 No. 
60730-2-5-14

CE Approved to EN 298-2012

2

WARNING

Installing or operating the product inconsistent 
with these instructions or specifications could 
cause serious property damage, injury or death.

Specification

Value

Input Power

Control: 18-30 VAC 50/60 Hz 
(Class 2 Transformer)

Input Current Drain

400 mA @ 24 VAC with gas and 
blower relays energized (Control 
only)

Gas Valve Relays

5.0A max (continuous)

Combustion Blower

5.0 A max for standard (J2) 
connection
15.0 A max for heavy-duty (K5 
relay) terminals

Hot Surface Igniter

5.0 A max, 120/240 VAC

Pump Relays

5.0 A max (continuous)

Alarm Relay

2.0 A, 30 VDC or 30 VAC max

Operating Temperature

-40°F to + 165°F (-40°C to +74°C)

Storage Temperature

-40°F to + 185°F (-40°C to +85°C)

Sensor Temperature Range

-22°F to + 260°F (-30°C to 
+126°C)

Flame Sensitivity

0.7 

μ

A minimum

Flame Failure Response or 
Reignition Time

0.8 seconds maximum

Flame Detector Self-check Rate Once per second minimum

Flame Failure Lockout Time

Varies by model

Types of Gas

Natural, LP, or manufactured

Spark Rate

Remote sense (50/60 Hz)
Local sense (25/30 Hz)

Size (LxWxH)

8.50 x 6.50 x 2.50 inches
(21.59 x 16.51 x 6.35 cm)

Ingress Protection

Not rated, protection provided by 
appliance in which it is installed.

Moisture Resistance

Conformal coated to operate non-
condensing to 95% R.H.

Tries for Ignition

One or three try versions available

Trial for Ignition Period

1 to 30 seconds, up to 300 seconds 
(IP)

Pre-purge Timings

1 to 255 seconds

Inter-purge Timings

1 to 255 seconds

Содержание 35-9 Series

Страница 1: ...ssion testing to be verified after incorporation into end use appliance CSA Design certified to ANSI Z21 20 CAN CSA C22 2 No 199 M99 and ANSI Z21 20 2014 CAN CSA C22 2 No 60730 2 5 14 CE Approved to EN 298 20122 WARNING Installing or operating the product inconsistent with these instructions or specifications could cause serious property damage injury or death Specification Value Input Power Contr...

Страница 2: ...sensor types as outlined in the specific appliance manuals Optional 12k Ohm thermistor are available consult factory for details The Inlet Outlet Hi Limit and Vent exhaust stack sensors are directly processed by the PIM The optional System Outdoor and DHW tank sensors are also connected to the PIM but passed through to the tekmar Host Controller which is required to provide those additional featur...

Страница 3: ...by the presence of any one or more of the four sources below A heat demand contact closure on the TH field wiring terminals A voltage greater than 0 5Vdc on the analog 0 10Vdc EMS signal input A heat demand present on the DHW field wiring terminals A heat demand from the Host Controller based on the DHW sensor temperature 4 The PIM initializes the Trial for Ignition TFI counter to the programmed n...

Страница 4: ...ed number of trials 2 The High Limit sensor is confirmed to read below the High Limit Set Point 3 The blower light off RPM speed is verified modulating type only 4 The gas valve relay contacts are verified open except isolated valve models 5 The Combustion Blower is set to the Ignition light off speed if modulating 6 The Pilot gas valve output is enabled for the trial for ignition time 7 The HV sp...

Страница 5: ...d fuse protects the 24 VAC circuits and if configured for direct gas valve power the 24 VAC relay outputs to the gas valves Sensor Inputs The PIM requires an outlet thermistor sensor for burner control and a high limit thermistor sensor for the integrated UL353 high limit function These two thermistors must be independent but co located so they provide similar readings The vent sensor and inlet se...

Страница 6: ...eck the cable between the Host Controller and J1 Safety 2 Fault 15 flashes Check gas pressure Verify proper safety switch operation MOUNTING AND WIRING The PIM enclosure is designed to facilitate mounting within a control box by the appliance OEM The PIM is not position sensitive and can be mounted vertically or horizontally The case may be mounted on any surface using four standard 8 sheet metal ...

Страница 7: ...te Reset Flow Swit ch DHW TH Thermos t at Host Controller FT Bus B FT Bus A PIM Slave V Boiler Identity Card V in GN D High Limit Sensor Outlet Sensor Air Flow Safety 2 Safety 1 Inlet Sensor Vent Sensor 4 to 20 MA Fan Power 18 VDC Fan GND Flow SEN GND Flow SEN PW 12 VDC PWM Out Flow Sens or Tac homet er To J10 P in 3 To J10 P in 4 24 VAC L1 L2 2 STG MV MV PV RTN Hot Dry Contact Blower System Pump ...

Страница 8: ...set Flow Swit ch DHW TH Thermos t at FT Bus B FT Bus A PIM Slave V Boiler Identity Card V in GN D High Limit Sensor Outlet Sensor Air Flow Safety 2 Safety 1 Inlet Sensor Vent Sensor 4 to 20 MA Fan Power 18 VDC Fan GND Flow SEN GND Flow SEN PW 12 VDC PWM Out Flow Sens or Tac homet er To J10 P in 3 To J10 P in 4 24 VAC L1 L2 2 STG MV MV PV RTN Hot Dry Contact Blower System Pump Boiler Pump DHW Pump ...

Страница 9: ...Safety 1 return Molex Micro Fit 20 30AWG 2 0A J8 4 Airflow return Molex Micro Fit 20 30AWG 2 0A J8 5 Safety 2 switch Molex Micro Fit 20 30AWG 2 0A J8 6 Safety 2 return Molex Micro Fit 20 30AWG 2 0A J9 1 Inlet Sensor Molex Micro Fit 10K Thermistor J curve J9 2 Vent Sensor Molex Micro Fit 10K Thermistor J curve J9 3 Sensor Common Molex Micro Fit 10K Thermistor J curve J9 4 Sensor Common Molex Micro ...

Страница 10: ...Jr 120 240VAC 8A J13 4 L1 supply input Molex Mini Fit Jr 120 240VAC 8A K5 Relay F1 and F2 terminals 250 QC terminals 120 240VAC 15A J14 1 DHW Pump Molex Mini Fit Jr 120 240VAC 5A J14 2 Boiler Pump Molex Mini Fit Jr 120 240VAC 5A J14 3 L1s System Pump Supply Molex Mini Fit Jr 120 240VAC 8A J14 4 System Pump Molex Mini Fit Jr 120 240VAC 5A J14 5 L1 Supply power Molex Mini Fit Jr 120 240VAC 8A J14 6 ...

Страница 11: ...DHW Sensor Common 10K Thermistor J curve J2 3 System Supply Sensor 10K Thermistor J curve J2 4 System Sensor Common 10K Thermistor J curve J2 5 Outdoor Sensor 10K Thermistor J curve J2 6 Outdoor Sensor Common 10K Thermistor J curve J2 7 tN4 Communications Network Signal J2 8 0 10Vdc Analog EMS Input 0 10 VDC or 4 20mA J2 9 Common GND J1 1 Alarm Contacts 0 30VAC 2 0A Max Dry contact J1 2 Alarm Cont...

Страница 12: ...aning of the various digits in the part number Use this information to order the correct board 35 9 X X X X X X X X IGNITION TYPE 1 Direct Spark 2 Direct Spark with External Relay 6 Hot Surface Ignition 7 Proven Hot Surface Ignition VALVE FAN CONFIGURATION 0 Modulating 1 stage 1 One Stage 2 Two Stage 3 Intermittent Pilot PV MV 4 One Stage with Auxiliary 5 Isolated Modulating 1 stage 6 Isolated One...

Страница 13: ...3 SERIES 35 60 61 63 608 SERIES 35 65 66 SERIES 35 9X The object of the declaration described above is in conformity within the relevant union harmonization legislation Gas Appliance Regulation EU 2016 426 Low Voltage Directive 2014 35 EC EMC Directive 2014 30 EC Rohs 2011 65 EU The following harmonized standards and technical specifications have been applied EN298 2012 Automatic Burner Control sy...

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