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7.7  Troubleshooting, central lubrication system

.........................................................................

584

7.7.1  Function control........................................................................................................................ 584
7.7.2  Faults and causes.................................................................................................................... 586
7.7.3  Fault - Cause - Remedy........................................................................................................... 588
7.7.4  Failure of central lubrication system (grease emerges from relief valve)................................. 590

7.8  Troubleshooting, auxiliary heating

..........................................................................................

592

7.8.1  Fuse assignment...................................................................................................................... 592
7.8.2  Components............................................................................................................................. 593
7.8.3  Control and safety elements.................................................................................................... 594
7.8.4  Trouble shooting...................................................................................................................... 594
7.8.5  Diagnostics of control panel, old version.................................................................................. 595
7.8.6  Diagnostics of control panel, new version................................................................................ 603
7.8.7  Check the fuel supply............................................................................................................... 606
7.8.8  Circuit diagram, AIRTRONIC D2/D4........................................................................................ 608

8

Special tools

......................................................................................................................................

613

8.1  Special tools, electrics

.............................................................................................................

614

8.2  Special tools for hydraulic system

..........................................................................................

615

8.2.1  Special tools, tests and adjustments........................................................................................ 615

9

Measures prior to extended shutdown period

...............................................................................

619

9.1  Measures before shutting down

..............................................................................................

620

9.2  Measures during the shut down period

..................................................................................

621

9.3  Battery service during prolonged machine downtimes

........................................................

622

9.4  Measures before restarting

......................................................................................................

623

10 Index

...................................................................................................................................................

625

Appendix

............................................................................................................................................

641

A  Circuit diagrams............................................................................................ 645
A.1  Circuit diagram 246................................................................................... 645
A.2  Circuit diagram 329................................................................................... 719
A.3  Circuit diagram 514................................................................................... 792
A.4  Hydraulic diagram 571 908 26................................................................... 873

Table of contents

 

BC 573 RB-4

 

7

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Содержание BOMAG BC 573 RB-4

Страница 1: ...BC 573 RB 4 Refuse compactor Service Manual S N 101 930 10 1001 06 2018 008 400 50 EN...

Страница 2: ...2 Find manuals at https best manuals com...

Страница 3: ...56 1 3 3 Preparations concluding work 57 1 3 4 Parking the machine in secured condition 62 2 Technical data 65 2 1 Technical data 66 2 1 1 Noise and vibration data 69 2 2 Additional technical data 70...

Страница 4: ...ol unit for air conditioning A72 167 4 7 Training of electric system 170 4 8 Inspection and maintenance work 228 4 8 1 Maintenance Table 228 4 8 2 Every 500 operating hours 228 4 8 3 As required 229 5...

Страница 5: ...ion 330 6 1 8 Exhaust gas aftertreatment SCR 332 6 1 9 Engine electrics 347 6 1 10 Inspection and maintenance work 358 6 2 Oscillating articulated joint 383 6 2 1 Repair overview 384 6 2 2 Repairing t...

Страница 6: ...king the main battery switch 483 7 3 4 Fuse assignment 483 7 3 5 ESX checking the electric power supply 486 7 3 6 Diagnostics concept 494 7 4 Trouble shooting diesel engine 497 7 4 1 Fault Cause Remed...

Страница 7: ...Check the fuel supply 606 7 8 8 Circuit diagram AIRTRONIC D2 D4 608 8 Special tools 613 8 1 Special tools electrics 614 8 2 Special tools for hydraulic system 615 8 2 1 Special tools tests and adjust...

Страница 8: ...Table of contents BC 573 RB 4 8 Find manuals at https best manuals com...

Страница 9: ...1 General General BC 573 RB 4 9 Find manuals at https best manuals com...

Страница 10: ...tion This manual n addresses the BOMAG Customer Service and professionally trained personnel n provides support for repair work or maintenance procedures on the machine This manual described the deins...

Страница 11: ...G parts These have been specially adapted to the corresponding machine In this way you will prevent any problems arising and unnecessary downtimes of your machine This manual is not subject of an upda...

Страница 12: ...ntion instructions n generally accepted safety and road traffic regulations n country state specific safety regulations It is the duty of the operator to be acquainted with the safety regu lations and...

Страница 13: ...ractices for safe and environment friendly disposal of fuels and lubricants as well as replacement parts 1 2 1 3 Personal protective equipment Depending on the work to be carried out personal protecti...

Страница 14: ...espiratory tracts against substances or parti cles 1 2 1 4 Intended use This machine must only be used for n Compaction and distribution of refuse on sanitary landfill sites Intended use also includes...

Страница 15: ...ersons 1 2 2 1 Operating company The operating company is the natural or juridical person who uses the machine or in who s name the machine is used The operating company must make sure that the machin...

Страница 16: ...ve read and understood the operating instructions n have made himself familiar with the operation of the machine n be physically and psychologically able to drive and operate the machine Persons under...

Страница 17: ...ety devices Machines which are not safe to operate or in traffic must be imme diately taken out of service and shall not be used until these defi ciencies have been properly rectified Safety installat...

Страница 18: ...eristics n name of substance n possible dangers n composition information on constituents n first aid measures n fire fighting measures n measures in case of accidental release n handling and storage...

Страница 19: ...th diesel fuel Wear your personal protective equipment pro tective gloves protective clothing Do not inhale any fuel fumes Avoid contact CAUTION Danger of slipping on spilled diesel fuel Immediately b...

Страница 20: ...come into contact with hot components Smoking and open fire is prohibited Wear your personal protective equipment pro tective gloves protective clothing CAUTION Health hazard caused by contact with o...

Страница 21: ...me into contact with hot components Smoking and open fire is prohibited Wear your personal protective equipment pro tective gloves protective clothing CAUTION Health hazard caused by contact with hydr...

Страница 22: ...Wear your personal protective equipment pro tective gloves protective clothing Do not inhale any fumes Avoid contact CAUTION Danger of slipping on spilled coolant Immediately bind spilled coolant wit...

Страница 23: ...tely call for medical advice in case of cau terization WARNING Danger of injury caused by exploding gas mix ture Remove the plugs before starting to recharge the battery Ensure adequate ventilation Sm...

Страница 24: ...Loading transporting the machine Use only stable loading ramps of sufficient load bearing capacity Loading ramps and transport vehicle must be free of grease oil snow and ice The ramp inclination must...

Страница 25: ...n all access steps grips and platforms are free of obstacles grease oils fuel dirt snow and ice n all safety elements are in place n all maintenance flaps and doors are closed and locked Use only the...

Страница 26: ...a Before taking up work also after breaks you should always con vince yourself that the danger zone is free of persons or obstruc tions especially when driving in reverse Give warning signals if neces...

Страница 27: ...e machine Chapter 2 Technical data on page 65 Drive extremely carefully on gradients and always directly up or down the slope Soil conditions and weather influences impair the gradeability of the mach...

Страница 28: ...h running out fuel do not let it seep into the ground Wipe off spilled fuel Keep dirt and water away from the fuel A leaking fuel tank can cause an explosion Ensure tight fit of the fuel tank cover if...

Страница 29: ...ng power for the unbraked towed load You should generally use a tow bar Before starting towing operations make sure that the fastening means are able to withstand the load and are fastened at the poin...

Страница 30: ...nd fittings for leaks Hydraulic hoses must be visually inspected at regular intervals Do not mix up hoses by mistake Only genuine BOMAG replacement hydraulic hoses ensure that the correct hose type pr...

Страница 31: ...onditioning should only be remedied by author ized service personnel Do not perform welding work in the vicinity of the air conditioning Danger of explosion Do not release refrigerant into the atmosph...

Страница 32: ...be performed by an expert qualified person When replacing safety relevant components only original spare parts must be used 1 2 13 Signage Keep stickers and signage in good and legible condition and c...

Страница 33: ...90 B 930 0172 Fig 8 General Concerning your safety BC 573 RB 4 33...

Страница 34: ...90 B 930 0176 50mm 1 97in 50mm 1 97in STOP STOP Hydraulic Oil Diesel Part No 009 940 03 20 l Engine Coolant Spec MB 325 5 Deutz DQC CC 14 AdBlue DEF Fig 9 General Concerning your safety BC 573 RB 4 34...

Страница 35: ...g sticker Danger of being pulled in Shut down the engine Warning sticker Danger of cutting and getting caught by radiator fan Warning sticker Danger of crushing Fig 10 Fig 11 Fig 12 Fig 13 General Con...

Страница 36: ...ing instructions Instruction sticker Always wear your seat belt Information sticker Emergency exit Information sticker Disconnecting the battery Fig 14 Fig 15 Fig 16 B DEC 0219 Fig 17 General Concerni...

Страница 37: ...sticker Clean cooling module Information sticker Filler opening for hydraulic oil Information sticker Hydraulic oil level Fig 18 B DEC 0059 50mm 1 97in Fig 19 B DEC 0214 Hydraulic Oil Fig 20 Fig 21 G...

Страница 38: ...AdBlue DEF Information sticker Coolant Information sticker Guaranteed sound capacity level B DEC 0215 Diesel Fig 22 B DEC 0217 AdBlue DEF Fig 23 B DEC 0221 Part No 009 940 03 20 l Engine Coolant Spec...

Страница 39: ...Machine type plate example Fig 26 General Concerning your safety BC 573 RB 4 39...

Страница 40: ...h clamp of the welding unit in the immediate vicinity of the welding location When choosing the location for the earth clamp make sure that the welding current will not pass through joints or bearings...

Страница 41: ...This as a preview PDF file from best manuals com Download full PDF manual at best manuals com...

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