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HYDRAULIC FLOW

 

 

HYDRAULIC FLOW  

 

Dry DuraPlacer 9 / 13 / 14 Ton - 40' / 60'  

 

Page 39

 

HYDRAULIC FLOW

 

Regulating Hydraulic Flow to the 

Pump

 

Locate  your  tractor  model  and  follow  the 

appropriate setup instructions.

 

WARNING:  FAILURE  TO  REGULATE 

OIL  FLOW  WILL  CAUSE  MOTOR 

FAILURE.

 

WARNING:  NOT  SUITABLE  FOR 

PUMPING FLAMMABLE LIQUIDS. 

 

Load Sensing Closed Center System 

(LS Closed)

 

Regulate  oil  flow  with  the  tractor’s  FLOW 

CONTROL and FLOW LIMITER. (Do not use 

restrictor orifice.) 

 

 

Figure 5: Flow Limiter

 

 

 

Figure 6: Flow Control

 

Setup Instructions:

 

1.

 

(Optional)  Remove  adapter  and 

install flow limiter in motor inlet  port 

(marked I).

 

2.

 

Close motor needle valve: loosen jam 

nut,  screw  needle  valve  clockwise 

until seated, and lock jam nut (factory 

setting.)

 

3.

 

Shut  off  toolbar  boom  and  agitation 

valves if equipped.

 

4.

 

Adjust tractor flow control to minimum 

flow setting (Turtle).

 

5.

 

Move 

hydraulic 

lever 

to 

“Lower/Retract”  position  to  start 

pump.

 

6.

 

Adjust  tractor  flow  control  until  the 

toolbar shut-off (deadhead) pressure 

is  within  the  pump’s  operating 

parameters. 

Note

:  If  the  flow  limiter 

stops oil flow to the motor:

 

a.

 

Move  hydraulic  lever  to 

“Float” or “Neutral” to remove 

oil  pressure  from  the  flow 

limiter.

 

b.

 

Adjust tractor flow control to a 

lower flow position. 

 

7.

 

Repeat steps 5 and 6.

 

8.

 

Open the agitation valve(s).

 

Pressure  Compensating  Closed-

Center System (PC Closed) 

 

Regulate oil flow by using a RESTRICTOR 

ORIFICE. (Do not use flow limiter.) 

 

 

Figure 7: Restrictor Orifice

 

Setup Instructions:

 

1.

 

Install  restrictor  orifice  by  inserting 

inside  the  adapter/restrictor  body  in 

the motor inlet port (marked I).

 

2.

 

Close motor needle valve: loosen jam 

nut,  screw  needle  valve  clockwise     

until seated, and lock jam nut (factory 

setting.)

 

3.

 

Set  “Rabbit/Turtle”  flow  control  to 

“Turtle”.

 

4.

 

Move  hydraulic  lever  to  the 

“Lower/Retract”  position  to  start 

pump. 

 

5.

 

Adjust  “Rabbit/Turtle”  flow  control 

and agitation valve(s) to get desired 

injection pressure.

 

 

 

Содержание DP9D

Страница 1: ...DP9D DP13D DP14D 40 60 OWNERS MANUAL DRY DURAPLACER OWNERS MANUAL 2023...

Страница 2: ...820070 Dry DuraPlacer 9 13 14 Ton 40 60 2023 09 27...

Страница 3: ...otect Against Noise 3 Prac ce Safe Maintenance 3 Support Raised Equipment 4 Avoid Hea ng Near Pressurized Fluid Lines 4 Avoid High Pressure Fluids 4 Inspect Li Circuit Hoses 5 Store A achments Safely...

Страница 4: ...Operator s Manual 19 Pre Opera on Checklist 19 AXLES TIRES and TRACKS 20 Se ng Axle Width 20 Axle Width Chart Singles 21 Axle Width Chart Tracks 22 Checking Tire Pressure 23 Checking Wheel Nuts 23 Tr...

Страница 5: ...ders O the Machine 36 Cau on for All Machines 37 Unfolding Extending the Toolbar 37 HYDRAULIC FLOW 39 Regula ng Hydraulic Flow to the Pump 39 Load Sensing Closed Center System LS Closed 39 Pressure Co...

Страница 6: ...51 Support the Machine Properly 52 Avoid High Pressure Fluids 52 Preven ng Hydraulic System Contamina on 52 Replace Hydraulic Hoses 53 Tightening Hardware 53 PREPARING FOR STORAGE 54 Removing from Sto...

Страница 7: ...Dry DuraPlacer DP9D DP13D DP14D Page v...

Страница 8: ...ressed as follows Fast Ag Solutions 4130 Commerce Boulevard Windom MN 56101 This warranty shall expire one 1 year after the date of delivery of the new machinery If these conditions are fulfilled Fast...

Страница 9: ...ts Clean ____Wheel Drive Turns Freely ____ Review Operating and ____Lubricate Machine ____ Safety Instructions ____Check Tire Pressure ____Frame and Wings Level ____Monitors and Controllers Function _...

Страница 10: ...DuraPlacer DURAPLACER SERIAL NUMBER _______________________________ DATE PURCHASED ______________ _____ __________ BIN MANUFACTURER CIRCLE ONE MONTAG LYNX NUMBER OF ROW UNITS _________________________...

Страница 11: ...fittings are lubricated see LUBRICATION and MAINTENANCE section in this Manual o Inspect to be sure all nuts are tightened to proper torque and all cotter pins are spread o The tires are properly infl...

Страница 12: ...customer aware of all safety precautions that must be followed while using this machine o When the machine is transported on a road or highway at night or during the day accessory lights and devices s...

Страница 13: ...possible operate the machine to see that it is functioning properly o Acquaint the customer with any special attachment which will help do a better job o Go over the entire machine for loose or missin...

Страница 14: ...3D DP14D Page xii Owner Register Model Number P I N Number Name Address County State Date Purchased Name Address County State Date Purchased Name Address County State Date Purchased Name Address Count...

Страница 15: ...vel when going forward WRITE PRODUCT IDENTIFICATION NUMBERS P I N in the Specification section and in the Owner Register Accurately record all numbers to help in tracing your machine should it be stol...

Страница 16: ...d WARRANTY is provided as part of Fast Ag Solutions support program for customers who operate and maintain their equipment as described in this Manual The warranty is explained on the warranty certifi...

Страница 17: ...ts for service or repairs Substitute parts will void the warranty and may not meet standards for safe and satisfactory operation Warranty is provided as part of Fast Ag Solutions support program for c...

Страница 18: ...s Manual the terms CAUTION WARNING and DANGER are used along with the Safety Alert Symbol to indicate the degree of personal safety hazard The term IMPORTANT is used to indicate that failure to observ...

Страница 19: ...ear radio or music headphones while operating the machine Protect Against Noise Prolonged exposure to loud noise can cause impairment or loss of hearing Wear a suitable hearing protective device such...

Страница 20: ...system unsupported or raised equipment could suddenly lower causing serious personal injury or death If support is not available completely lower wings and frame relieve hydraulic pressure and discon...

Страница 21: ...ement hoses Store Attachments Safely Stored attachments such as dual wheels can fall and cause serious injury or death Securely store attachments and implements to prevent falling Keep playing childre...

Страница 22: ...ycle used air conditioning refrigerants Handle Agricultural Chemicals Safely Chemicals used in agricultural applications such as fungicides herbicides insecticides pesticides rodenticides and fertiliz...

Страница 23: ...S provides specific details on chemical products physical and health hazards safety procedures and emergency response techniques Check the M SDS before you start any job using a hazardous chemical Tha...

Страница 24: ...the Operator s view resulting in the machine being operated in an unsafe manner Observe Maximum Transport Speed CAUTION Be sure all bystanders are clear of DuraPlacer IMPORTANT Transport DuraPlacer o...

Страница 25: ...rson stays a safe distance away from the machine when it is moving Prior to starting the tractor discuss hand signals and what each signal means to avoid misunderstandings and confusion which could re...

Страница 26: ...h to maintain control Properly ballast tractor for towing your machine Refer to tractor Operator s Manual and this Manual to ensure that machine can be safely transported with your tractor Be aware of...

Страница 27: ...Shift tractor into a lower gear when transporting down steep slopes or hills never coast Stop slowly Wide turns may be required with the machine in tow Use caution in traffic and in congested areas To...

Страница 28: ...eplace missing or damaged safety signs Use this Operator s Manual for correct safety sign placement There can be additional safety information contained on parts and components sourced from suppliers...

Страница 29: ...SAFETY SAFETY Dry DuraPlacer 9 13 14 Ton 40 60 Page 13 Wing C B A A C B A B A B...

Страница 30: ...SAFETY SAFETY Dry DuraPlacer 9 13 14 Ton 40 60 Page 14 Main Frame Wheel and Tracks...

Страница 31: ...y separate from tractor drawbar In addition to the safety features shown here other components systems safety signs on the machine safety messages and instructions in the Operator s Manual contribute...

Страница 32: ...Safety Operating and Maintenance information presented in this Manual Do not operate or allow anyone else to operate this equipment until such information has been reviewed Annually review this infor...

Страница 33: ...lic System Requirements A tractor hydraulic system with ISO hydraulic couplers is required Five tractor Selective Control Valves SCV at the listed flowrates and pressure are required for following Cir...

Страница 34: ...xle Length 11 7m 38ft 6in 11 8m 38ft 8in 11 6m 37ft 11in Toolbar Size s 13 7m 18 3m 40ft 60ft Toolbar Tube Size 18cm x 23cm 7in x 9in rectangular Weight empty 13 108 kg 28 899 lbs 15 512 kg 34 199 lbs...

Страница 35: ...nstalled through the drawbar and that a pin and safety chain are installed 4 Inspect all hydraulic lines hoses fittings and couplers for tightness See Tightening Hardware for break in period recommend...

Страница 36: ...ort the frame on the rear of the axle with jack stands A 10 ton jack stand shown 2 Remove the axle bolts F and slide the axles B out of shipping holes C 3 Using a forklift D or pallet jack E slide the...

Страница 37: ...AXLES TIRES and TRACKS AXLES TIRES and TRACKS Dry DuraPlacer 9 13 14 Ton 40 60 Page 21 Axle Width Chart Singles Figure 2 20k for 1800 Gal 72 144 axle Figure 3 25k for 2400 Gal 80 120 axle...

Страница 38: ...AXLES TIRES and TRACKS AXLES TIRES and TRACKS Dry DuraPlacer 9 13 14 Ton 40 60 Page 22 Axle Width Chart Tracks...

Страница 39: ...specification Tire Size Pressure 480 80R50 LR176 Singles 359 kPa 3 59 bar 52 psi 580 85R42 LR183 Singles 280 kPa 2 80 bar 41 psi 380 90R46 LR149 Duals 255 kPa 2 55 bar 37 psi Inner 227 kPa 2 28 bar 33...

Страница 40: ...e maximum travel speed especially during high ambient conditions Use correct operational techniques o Avoid skidding and tread bar scrubbing on hard surfaces to reduce track wear o Use care when cross...

Страница 41: ...vely clean frictional track components belts drive wheels front idlers and mid rollers can generate significant heat if run unlubricated This heat is capable of damaging components Break in and align...

Страница 42: ...ck and applicator frame Inspect for cracking A uneven wear B and or chipping or chunking C on rubber surfaces of drive wheels D mid rollers E and idler wheels F Remove any embedded rocks nails or othe...

Страница 43: ...of repair or replacement Track Service Service Task Service Action Track Wear Check Track Alignment Track Tension Idler Wheels and Mid Rollers Track Trash Buildup Mid Rollers Oil Level Idler Wheel Hu...

Страница 44: ...ne for roughly 200 ft and coast the tractor to a stop Place the tractor in PARK and apply the emergency brake Do not apply braking action during this process as sudden stops can affect track position...

Страница 45: ...p screw on the opposite side of the same undercarriage to 300 N m 221 ft lbs Tighten cap screw loosened in Step 2 to the same specification a A single full turn is the standard increment during adjust...

Страница 46: ...tor securely around tractor drawbar cage to prevent unexpected separation 5 Check that DuraPlacer hydraulic system is compatible with the tractor s hydraulics Hydraulic System Requirements Change the...

Страница 47: ...chain are routed properly to avoid damage When storing the machine keep the safety chain up off the ground and hook it to the machine support assembly on the hitch Always replace a safety chain if one...

Страница 48: ...unfamiliar with this type of injury should reference a knowledgeable medical source Such information is available from Deere Company Medical Department in Moline Illinois U S A IMPORTANT Hydraulic ho...

Страница 49: ...ase End C II Return Brown Hydraulic Manifold Return D II Pressure Purple Hydraulic Manifold Pressure E III Return Yellow Hopper System Return F III Pressure Red Hopper System Pressure G IV Return Blac...

Страница 50: ...essure before disconnecting hydraulic hoses 3 Disconnect hydraulic hoses and place them in their storage position 4 Disconnect safety chain A Adjust Hitch Height Verify machine is parked safely before...

Страница 51: ...le and safe speed REDUCE speed over rough or uneven terrain slopes and when turning See Observe Maximum Transport Speed BE SURE SMV emblem reflectors and warning lights are clean visible and in good c...

Страница 52: ...ine on a road or highway at night or during the day use accessory lights and devices for adequate warning to operators of other vehicles Check local governmental regulations Various safety lights and...

Страница 53: ...ve SCV II in the neutral position for transport If wing fold cylinders are removed or damaged chain wings together to prevent injury or death caused by accidental falling of wings on you or others Unf...

Страница 54: ...e sitting still and setting SCV I to continuous down a Hydraulic down pressure gauge E should read between 700 and 1000 psi but see Step 11 below b Down pressure may be adjusted by turning knob F on d...

Страница 55: ...5 Move hydraulic lever to Lower Retract position to start pump 6 Adjust tractor flow control until the toolbar shut off deadhead pressure is within the pump s operating parameters Note If the flow lim...

Страница 56: ...d pressure is within the pump s operating parameters and lock the jam nut 6 Open the sprayer agitation valve to get desired injection pressure Tractor SCV Functions See SCV Identification Chart for co...

Страница 57: ...enabled 1 Turns off hydraulic block pressure Figure 13 SCV III Pushed Forward When the tractor s SCV III is pushed forward the following functions are enabled 1 Engages hopper system for applying Figu...

Страница 58: ...toolbar s center section does adjustment should be made on these valves 1 Verify that the main lift hydraulic flow setting in the tractor is set to 9 or 90 If set correctly and problem persists proce...

Страница 59: ...stant supply of oil flow to the down pressure system may result in coulters riding out of the ground and could result in structural failure of the toolbar and or hydraulic cylinder components IMPORTAN...

Страница 60: ...l speed However the best results are obtained when the ground speed is 8 13 kph 5 8 mph Ground speed variations in the field will automatically be compensated Always operate at a comfortable speed Do...

Страница 61: ...n be provided by your Fast Ag Solutions dealer Montag Gen II 2224 Customer Care Kit Montag Gen II Operations Manual The Operator must be familiar with all the instructions and information contained in...

Страница 62: ...ic hitch option to raise or lower the front end of the trailer or refer to Adjust Hitch Height for further adjustment CAUTION Add only the amount of product to the tank that is required for the job 1...

Страница 63: ...the variables that affect the air pressure are flat rate versus prescription range of rates ground speed number of row units toolbar width if splitters are used density of the product and hose routin...

Страница 64: ...e all lubricants Whenever possible store lubricants and containers in an area protected from dust moisture and other contamination Store containers on their side to avoid water and dirt accumulation M...

Страница 65: ...rmance requirements Lubrication and Maintenance Intervals Perform each lubrication and service illustrated in this section Each 10 hours or Daily Grease the Toolbar Parallel Linkages both sides Grease...

Страница 66: ...that will not accumulate any dirt or debris Before and After Each Season Grease the Wheel Bearings Remove the Tongue Jack remove the Top Cover A from the Jack check the grease level and reinstall the...

Страница 67: ...of grease oil or debris On self propelled equipment disconnect the battery ground cable before making adjustments on any electrical systems or welding on the machine On towed implements disconnect its...

Страница 68: ...iately with Fast Ag Solutions approved replacement parts Escaping fluid under pressure can penetrate the skin causing serious injury Avoid the hazard by relieving pressure before disconnecting hydraul...

Страница 69: ...corrosion exposed wire braids or any other signs of wear or damage Worn or damaged hose assemblies can fail during use and should be replaced immediately See your Fast Ag Solutions dealer for replace...

Страница 70: ...ic hoses couplers and fittings Tighten any loose fittings Replace any hose that is damaged or is separating from the crimped end of a fitting 6 Inspect all chemical lines and connections Tighten any l...

Страница 71: ...0 885 1350 1000 1700 1250 1580 1160 2000 147 5 M30 660 490 850 625 1290 950 1630 1200 1850 1350 2300 1700 2140 1580 2700 200 0 M33 900 665 1150 850 1750 1300 2200 1625 2500 1850 3150 2325 2900 2150 37...

Страница 72: ...0 950 700 1700 1250 2140 1580 2700 2000 3400 2500 1 1 2 990 730 1250 930 990 730 1250 930 2250 1650 2850 2100 3600 2650 4550 3350 Torque values listed are for general use only based on the strength of...

Страница 73: ...ed down section of the fitting 2 Install a thimble over the fitting threads to protect the O ring from nicks 3 Slide the O ring over the thimble into the turned down section of the fitting 4 Remove th...

Страница 74: ...8 16 12 10 6 0 375 9 53 11 16 16 13 16 24 18 1 42 31 9 16 18 3 4 3 4 37 27 25 18 12 8 0 500 12 70 13 16 16 15 16 50 37 1 1 8 93 69 3 4 16 7 8 15 16 50 37 33 25 16 10 0 625 15 88 1 14 1 1 8 69 51 1 5 1...

Страница 75: ...820070 Dry DuraPlacer DP9D DP13D DP14D Page 59 Fast Ag Solutions 4130 Commerce Boulevard Windom MN 56101 1 800 772 9279 Toll Free 1 507 427 3861 Voice 1 507 427 3030 Fax https fastagsolutions com...

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