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 6 

Installa on

 

Before opera ng this pump system, please go through the following steps to ensure safe and efficient 

opera on.

 

Important!

 

Read and familiarize yourself with the manuals for the pump system as well as any manuals for external 

hardware, such as the power source. 

•Inspect the pump head and frame for any damage such as loose bolts, cracks, dents, foreign objects, or 

damaged threads. 

•Check for and  ghten loose a>achments, make sure couplings are properly installed and any hydraulic 

hoses are properly installed.  Double check discharge camlock fiKng connec ons. Ensure hydraulic couplings 

are fully  ghtened. 

•Ensure correct pump rota on, pump impeller rota on should be counterclockwise spinning towards 

discharge. 

 

Unpacking

 

Ensure you are working on a level and dry surface with adequate space and assistance to remove the 

components from shipping and packing materials. 

•Recycle shipping and packing materials as appropriate. 

•Consult the separate manuals provided by the motor, hydraulic power unit, and hydraulic hose 

manufacturers as necessary. 

•Ensure that all packing material has been removed from the pump housing and that the impeller rotates 

freely. 

•Ensure the hydraulic motor and hose couplings are free of blockage, have not been damaged, and properly 

match. 

 •Contact Fast Flow Pumps or an approved service provider if any system component appears to be 

damaged, defec ve, or incomplete. 

 

Hose Installa on 

Connect the hoses from the power source-connect the return hose first, when turning off the unit the 

return hose should be disconnected last. This minimizes trapped pressure within the motor.  

•Fully  ghten the screw together couplings. 

 

•Ensure the flow is in the proper direc on. Hydraulic Flow should be counterclockwise towards discharge. 

 

Содержание FF-3D-TM

Страница 1: ...1 Fast Flow 3 Duc le Iron Tank Cleaning Centrifugal Submersible Hydraulic Pump Opera on and Maintenance Manual Revision 5 03 01 2021...

Страница 2: ...G A L S U B M E R S I B L E H Y D R A U L I C P U M P Operation and Maintenance Manual Fast Flow Pumps LLC 9700 Highway 63 Moss Point MS 39562 Phone 228 475 2468 Web fastflowpump com Manual FF 3D TM T...

Страница 3: ...on 6 Unpacking and Hose Installa on 6 Hydraulic Power Unit Installa on Pump Connec on 7 Hydraulic Connec ons 8 Pump Tes ng Procedures 9 Shutdown and Disassembly 10 Exploded View Diagrams 11 Major Pum...

Страница 4: ...uipment must be rated for at least 5 mes the weight of the pump discharge hose and weight of the any uids in the pump Make sure pump impeller rota on is correct it should be counterclockwise spinning...

Страница 5: ...the impeller elimina ng impeller thrust loading and is ideally suited for tank cleaning Fast Flow is the only known centrifugal pump that does not have any mechanical seals and has no internal fric o...

Страница 6: ...rface with adequate space and assistance to remove the components from shipping and packing materials Recycle shipping and packing materials as appropriate Consult the separate manuals provided by the...

Страница 7: ...inside Always disconnect hydraulic lines before servicing pump Make sure you follow any addi onal direc ons found in the manual for the power unit Failure to do so may result in equipment failure or i...

Страница 8: ...ing holding the connec on sleeve and thread together and turning the sleeve 4 Keep couplers aligned during connec on process Do not push the couplings together 5 Screw the connec ng sleeve of the fema...

Страница 9: ...ise towards Discharge HPU Start Up Checklist WARNING These instruc ons may not apply to non FFP Power Units or HPUs please read all technical literature associated with your power unit before running...

Страница 10: ...gine Requires manual reset for bu8er y valve to open to start the engine Disassembly Ensure all moving parts have come to a complete stop Shut down the HPU and turn key switch to the o posi on Place p...

Страница 11: ...Motor MTR001 1 10 Flushing Hydraulic Motor MTR015 1 11 Camlock CAM003 1 12 1 Male VEP Hyd Coupling HPU087 1 Description Part No Qty 13 1 Female VEP Hyd Coupling HD HPU089 1 14 3 4 Male O Ring Boss x 3...

Страница 12: ...Not Applicable 6 5 16 18 x 1 3 4 SS SHCS Socket Head Cap 2 10 ft lb 13 Nm 7 5 16 Nordlock Washers 2 Not Applicable 8 7 16 14 x 1 1 2 SS HCS Hex Head Bolt 4 28 ft lb 37 Nm 9 7 16 x 15 16 O D Flatwashe...

Страница 13: ...p case 7 Remove 2 bolts 5 on Hardware List and Nordlock washers from impeller 4 To reassemble simply reverse order of removal procedure and con rm impeller is centered in volute ATer reassembly is com...

Страница 14: ...draulic ow reversed 2 Improper hydraulic uid ow 3 Pump inlet jammed 4 Discharge hose is too small 5 Impeller Damage 6 Contaminated Hydraulic Fluid 7 Hydraulic motor worn out 1 Make sure hoses are conn...

Страница 15: ...ithin 12 months or 500 hours of use whichever comes first from the date of purchase This warranty is not transferable This warranty does not cover damages result ing from normal wear abuse careless ha...

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