INSTRUCTION, USE
AND MAINTENANCE MANUAL
GB
Page 2 of 168
7522-M001-14_P
GG40256.11SL - GG40256.11ST - GG40256.15
GG40256T.15 - GG40256A.15 - GG40256D.15
GG40256TD.15 - GG40256.15SL - GG60360.15
GG60360T.15 - GG60360A.15 - GG60360D.15 - GG60360TD.15
SUMMARY
SYMBOLS USED IN THE MANUAL AND
ON THE MACHINE _______________________ 11
1.0 GENERAL INTRODUCTION _________ 13
1.1 Introduction ___________________________13
2.0 INTENDED USE ____________________ 13
2.1 Training of personnel _________________14
3.0 SAFETY DEVICES __________________ 14
3.1 Residual risks _________________________15
4.0 GENERAL SAFETY RULES _________ 15
5.0 PACKING AND MOBILIZATION FOR
TRANSPORT _______________________ 16
6.0 UNPACKING ________________________ 16
7.0 MOBILIZATION _____________________ 16
8.0 WORKING ENVIRONMENT CONDI-
TIONS ______________________________ 17
8.1 Working position ______________________17
8.2 Installation space _____________________17
8.3 Lighting _______________________________17
9.0 MACHINE ASSEMBLY ______________ 17
9.1 Anchoring system _____________________17
9.2 Fixtures contained in the packing _____18
10.0 ELECTRICAL CONNECTIONS _______ 18
10.1 Oil check on oil-pressure power unit __18
10.2 Check of motor rotation direction _____19
10.3 Electrical checks ______________________19
11.0 CONTROLS _________________________ 20
11.1 Cable control device ___________________20
11.2 Control device with bluetooth
transmission (optional) _______________21
11.3 Handle control in air (standard for
GG40256A.15 - GG60360A.15 ver-
sions) (optional for GG40256.11SL
(VARGNAV43AD - VARGNAV43ASL)
- GG40256.15SL (VARGNAV43AD
- VARGNAV43ASL) - GG40256.15
and GG40256T.15 (VARGNAV43A) -
GG60360.15 and GG60360T.15
(VARGNAV63A.15) - GG60360D.15 and
GG60360TD.15 (VARGNAV63AD)) ______22
12.0 USING THE MACHINE ______________ 23
12.1 Precaution measures during tyre re-
moval and fitting ______________________23
12.2 Preliminary operations ________________23
12.3 Preparing the wheel ___________________23
12.4 Wheel clamping _______________________23
12.5 Functioning of tool holder arm ________25
12.5.1 Tools rotation ______________________26
12.5.2 Tools unit extraction/insertion _____26
12.5.3 Quick-fit device (GG40256.11SL,
GG40256.11ST and
GG40256.15SL) ____________________26
12.6 Tubeless tyres _________________________27
12.6.1 Bead breaking _____________________27
12.6.2 Demounting ________________________29
12.6.3 Mounting ___________________________31
12.7 Tyres with inner tube _________________33
12.7.1 Bead breaking _____________________33
12.7.2 Demounting ________________________34
12.7.3 Mounting ___________________________35
12.8 Wheels with bead wire ________________37
12.8.1 Beading and demounting __________37
12.8.2 Mounting ___________________________38
13.0 ROUTINE MAINTENANCE __________ 39
14.0 TROUBLESHOOTING TABLE _______ 42
15.0 TECHNICAL DATA __________________ 44
15.1 GG40256.11SL technical data ________44
15.2 GG40256.11ST technical data ________44
15.3 Technical data GG40256.15 -
GG40256T.15 __________________________44
15.4 GG40256A.15 technical data __________44
15.5 Technical data GG40256D.15 -
GG40256TD.15 ________________________44
15.6 GG40256.15SL technical data ________45
15.7 Technical data GG60360.15 -
GG60360T.15 __________________________45
15.8 GG60360A.15 technical data __________45
15.9 Technical data GG60360D.15 -
GG60360TD.15 ________________________45
15.10 Dimensions ___________________________46
16.0 STORING ___________________________ 53
17.0 SCRAPPING ________________________ 53
18.0 REGISTRATION PLATE DATA ______ 53
19.0 FUNCTIONAL DIAGRAMS __________ 53
Table A - Electric diagram
(GG40256.11SL - GG40256.15SL) _54
Table B - Electric diagram
(GG40256.11ST) __________________63
Table C - Electric diagram
(GG40256.15 - GG40256T.15 -
GG60360.15 - GG60360T.15) _____72