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Farm King 12112, Руководство оператора и каталог запасных частей

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Safety - Backsaver Auger 12112 / 12122

24

SAFETY SIGNS (DECALS) (CONT’D)

Upper Undercarriage Arms

Lower Truss / Winch

WARNING

AN OPERATOR’S MANUAL IS FURNISHED WITH EACH GRAIN AUGER.
ADDITIONAL OR REPLACEMENT MANUALS ARE AVAILABLE.
DO NOT OPERATE THE UNIT BEFORE READING AND UNDERSTANDING THE OPERATOR’S
MANUAL.
UNDERSTAND THE OPERATING PROCEDURES BELOW TO AVOID PERSONAL INJURY OR
DEATH.

        KEEP ALL SAFETY DEVICES IN PLACE!

DO NOT ADJUST, SERVICE, LUBRICATE, CLEAN, UNCLOG OR

MOVE THE MECHANISM UNTIL ALL POWER IS SHUT OFF!

KEEP HANDS, FEET AND CLOTHING AWAY

FROM MOVING PARTS WHILE IN OPERATION!       KEEP OFF THE EQUIPMENT AT ALL TIMES!

 MAKE

CERTAIN THAT EVERYONE IS CLEAR OF THE EQUIPMENT BEFORE APPLYING POWER!      KEEP CHILDREN,
VISITORS AND ALL UNTRAINED PERSONNEL AWAY FROM MACHINE WHILE IN OPERATION!

Intentional or accidental contact with moving parts may result in a SERIOUS INJURY OR DEATH. Observe the
following operating procedures:

        NEVER MOVE THE AUGER MANUALLY!

BE SURE AUGER IS EMPTY BEFORE ATTEMPTING TO MOVE!

        NEVER PUSH ON THE UNDERCARRIAGE OF THE AUGER!

   TOW THE AUGER AT SLOW SPEED AND IN

THE DOWN POSITION!     ALWAYS TEST THE INTAKE END OF THE AUGER FOR DOWNWARD WEIGHT WHEN
ATTACHING OR RELEASING!

NEVER RAISE THE HITCHPOINT HIGHER THAN THE VEHICLE’S TOW BAR.

Care must be used when moving or transporting the auger. Accidental tipping or upending of an auger can
occur and may cause SERIOUS INJURY OR DEATH to the operator or bystanders.

       WHILE UNIT IS IN OPERATION!        WHEN DISMOUNTING THE UNDERCARRIAGE!

       WHILE UNIT IS IN OPERATION!

 WHEN MOVING THE AUGER!     WHEN RAISING OR LOWERING THE

AUGER!

       Maximum elevation is determined by interference between track car and auger structure. The operator

MUST STOP RAISING the auger BEFORE track car reaches the end of the track.  Continued lift will cause
failure of the winch, lift cable or auger supports, causing auger to collapse, resulting in SERIOUS INJURY
OR DEATH!

An auger can collapse and fall on the operator or bystanders causing a SERIOUS INJURY OR DEATH.  Always
support the discharge end when the following conditions occur:

The accidental tipping or upending of an auger may cause SERIOUS INJURY OR DEATH to the operator or
bystanders.  When the grain flow is shut off to the auger an overbalance situation can occur, suddenly
raising the intake of the auger.  Adequate anchorage of the intake end or support from the bin is required at
all times, especially in the following conditions:

Contact with overhead wires may cause ELECTROCUTION of the operator or bystanders. Contact with overhead
obstructions can cause collapse or tipping of the auger or may cause the overhead obstruction to fall. In both
cases the operator or bystander can be SERIOUSLY INJURED OR KILLED!  Observe the following:        TOW THE
AUGER AT SLOW SPEED AND IN THE DOWN POSITION!      RAISE OR LOWER THE AUGER SLOWLY!

Electrical malfunction can cause ELECTROCUTION of the operator or bystanders. Observe the following rules:

       DISCONNECT POWER AND ELECTRICAL DRIVEN UNITS BEFORE RESETTING MOTOR OVERLOADS!

        DO NOT OPERATE ELECTRIC MOTOR EQUIPPED UNITS UNTIL UNIT IS PROPERLY GROUNDED!

Contact with rotating flighting will cause SERIOUS INJURY OR DEATH!

   DO NOT STAND ON INTAKE CAGE!

 KEEP HANDS, FEET AND CLOTHING AWAY FROM THE INTAKE AND DISCHARGE FLIGHTING!

06010

B-3051

1

p/n SZ06010

1

B-3081

1

p/n SZ06023

1

Содержание 12112

Страница 1: ...3 1 0 2 y n a p m o C t a c b o B A S U n i d e t n i r P 3 1 1 3 3 6 0 9 9 6 OPERATOR AND PARTS MANUAL Backsaver Auger Model 12112 and 12122 062013 Rev 1 88664296 012015 SZ102632 ...

Страница 2: ......

Страница 3: ...NTY 151 ALPHABETICAL INDEX 155 Manufacturer s Statement For technical reasons Buhler Industries Inc reserves the right to modify machinery design and specifications provided herein without any preliminary notice Information provided herein is of descriptive nature Performance quality may depend on soil fertility applied agricultural techniques weather conditions and other factors ...

Страница 4: ...Table of Contents Backsaver Auger 12112 12122 4 ...

Страница 5: ...er Address Dealer Address City Prov State City Prov State Postal Zip Code Phone Postal Zip Code Phone Backsaver Auger Model Serial Number Delivery Date Dealer Inspection Report Safety Bearings Turn Freely Safety Chain On Hitch if equipped Winch Cable Tension Checked All Decals Installed Check Oil Level In Auger Drive Gear Box Guards And Shields Installed And Secure Pulleys Aligned Review Operating...

Страница 6: ...Warranty Registration Backsaver Auger 12112 12122 6 ...

Страница 7: ...ification of the Farm King equipment READ AND UNDERSTAND THIS OPERATOR AND PARTS MANUAL BEFORE OPERATING YOUR FARM KING EQUIPMENT If you have any questions see your Farm King dealer This manual may illustrate options and accessories not installed on your Farm King equipment OWNER S INFORMATION 9 Serial Number Location 9 Manual Storage 9 EQUIPMENT IDENTIFICATION 10 Component Location 10 ...

Страница 8: ...Introduction Backsaver Auger 12112 12122 8 ...

Страница 9: ...nty or guarantee of any kind written or expressed implied or otherwise with regard to the information contained within this manual Farm King assumes no responsibility for any errors that may appear in this manual and shall not be liable under any circumstances for incidental consequential or punitive damages in connection with or arising from the use of this manual Keep this manual available for f...

Страница 10: ...DMENT LOWER TRUSS TUBING WELDMENT BRIDGING SUPPORT AND CABLES LOWER TUBING WELDMENT HOPPER LIFT ASSEMBLY HOPPER HEAD ASSEMBLY REAR UNDERCARRIAGE WELDMENT AXLE RISERS HOPPER PTO DRIVELINE JACK HOPPER DRIVE TUBE DRIVE SECTION TRUSS LIFT WINCH DISCHARGE SPOUT AXLE UNDERCARRIAGE WELDMENT TOP TRUSS TUBING WELDMENT LIFT STOP ...

Страница 11: ...s 14 Transport Safety 14 Safety Rules For Power Take Off PTO Driven Equipment 15 Machine Requirements And Capabilities 15 FIRE PREVENTION 16 Maintenance 16 Operation 16 Electrical 16 Hydraulic System 16 Welding And Grinding 17 Fire Extinguishers 17 OPERATING SAFETY ZONE 18 Safety Zone Identification 18 SAFETY SIGNS DECALS 19 EQUIPMENT DECALS AND SIGNS 26 SAFETY SIGN OFF FORM 28 ...

Страница 12: ...Safety Backsaver Auger 12112 12122 12 ...

Страница 13: ...rator must start in an area without bystanders and use all the controls until he or she can operate the machine safely under all conditions of the work area Know the Work Conditions Clear working area of all bystanders especially small children and all obstacles that might be hooked or snagged causing injury or damage Know the location of any overhead power lines Wear tight fitting clothing Always...

Страница 14: ... rate in an area clear of bystanders especially small children DO NOT permit personnel to be in the work area when operating the equipment The equipment must be used ONLY on approved tractors transport vehicles DO NOT modify the equipment in any way Unauthorized modification may impair the function and or safety and could affect the life of the equipment DO NOT make any adjustments or repairs on t...

Страница 15: ...ar tires of the machine Install blocks underneath and support the equipment securely before working under raised equipment Keep bystanders clear of moving parts and the work area Keep children away Use increased caution on slopes and near banks and ditches to prevent overturn Make certain that the Slow Moving Vehicle SMV emblem is installed so that it is visible and legible When transporting the e...

Страница 16: ...umn See SERVICE SCHEDULE on page 104 Do not use the machine where exhaust arcs sparks or hot components can contact flammable material explosive dust or gases Electrical Check all electrical wiring and connections for damage Keep the battery terminals clean and tight Repair or replace any damaged part or wires that are loose or frayed Battery gas can explode and cause serious injury Do not jump st...

Страница 17: ...ilation when grinding or welding painted parts Wear dust mask when grinding painted parts Toxic dust or gas can be produced Dust generated from repairing nonmetallic parts such as hoods fenders or covers can be flammable or explosive Repair such components in a well ventilated area away from open flames or sparks Fire Extinguishers Know where fire extinguishers and first aid kits are located and h...

Страница 18: ...ay from moving parts Keep everyone clear when operating the hopper mover Owners and operators should allow only authorized personnel and grain transport vehicles near the auger or inside the work area Allow adequate space for grain transport vehicles to operate safely Make certain everyone is clear of the equipment before applying power or moving the machine While in operation always support the d...

Страница 19: ...ions on all the Signs Decals that are on the equipment Replace any damaged signs decals and be sure they are in the correct locations Equipment signs are available from your Farm King equipment dealer Intake Elbow Drive Section Right Side 1 2 p n SZ06049 p n SZ06136 B 3115 1 2 1 ...

Страница 20: ...Safety Backsaver Auger 12112 12122 20 SAFETY SIGNS DECALS CONT D Intake Elbow Drive Section Left Side 2 p n SZ06135 1 p n SZ06136 B 3114 1 2 1 1 ...

Страница 21: ...Safety Backsaver Auger 12112 12122 21 SAFETY SIGNS DECALS CONT D Intake Auger Auger Hitch B 3104 1 1 p n SZ06023 B 3021 1 1 p n SZ06527 ...

Страница 22: ...Safety Backsaver Auger 12112 12122 22 SAFETY SIGNS DECALS CONT D Intake Auger B 3116 1 2 1 p n SZ06136 p n SZ06011 2 ...

Страница 23: ...Safety Backsaver Auger 12112 12122 23 SAFETY SIGNS DECALS CONT D Upper Lower Trusses Drop Spout B 1132 1 1 p n SZ06023 1 B 3093 1 2 1 p n SZ06136 p n SZ06023 2 ...

Страница 24: ...AISING OR LOWERING THE AUGER Maximum elevation is determined by interference between track car and auger structure The operator MUST STOP RAISING the auger BEFORE track car reaches the end of the track Continued lift will cause failure of the winch lift cable or auger supports causing auger to collapse resulting in SERIOUS INJURY OR DEATH An auger can collapse and fall on the operator or bystander...

Страница 25: ...G OR LOWERING THE AUGER Maximum elevation is determined by interference between track car and auger structure The operator MUST STOP RAISING the auger BEFORE track car reaches the end of the track Continued lift will cause failure of the winch lift cable or auger supports causing auger to collapse resulting in SERIOUS INJURY OR DEATH An auger can collapse and fall on the operator or bystanders cau...

Страница 26: ...y worn torn hard to read or missing decals on your equipment Part Number SZ000118 White Augers Part Number SZ000117 Red Augers Part Number SZ000111 White Augers Part Number SZ000114 Red Augers Part Number SZ000110 White Augers Part Number SZ000113 Red Augers Part Number SZ06057 Part Number SZ06017 Part Number SZ06052 Part Number SZ06055 Part Number SZ06080 Part Number SZ06137 12112 12122 ...

Страница 27: ...Safety Backsaver Auger 12112 12122 27 EQUIPMENT DECALS AND SIGNS CONT D Part Number SZ06094 Part Number SZ06101 Part Number SZ06001 Part Number 108143 Black Feterl ...

Страница 28: ...ment An untrained operator is unqualified to operate this machine The following sign off sheet is provided for your record and to show that all personnel who will be working with the equipment have read and understand the information in this Operator and Parts Manual and have been instructed in the operation of the equipment SIGN OFF SHEET Date Employee s Signature Employer s Signature Instruction...

Страница 29: ... 36 Installing The Track Car 54 Installing The Axle Risers 55 Installing The STOP LIFT Sign 55 Track Car Winch Cable Routing 56 Winch Assembly And Installation 57 Hopper Assembly And Installation 60 HYDRAULIC ASSEMBLY 65 Winch Fitting And Hose Installation 65 WINCH CABLE INSTALLATION 66 Cable Routing and Installation 66 Top Tube Support Cable Installation 12122 Model Only 68 ...

Страница 30: ...Assembly Backsaver Auger 12112 12122 30 ...

Страница 31: ...on page 60 Using the packing list locate and place all intake auger components and hardware in one area Count the individual components and verify that you have received the correct number of components to fully assemble the intake auger 4 Hydraulic See HYDRAULIC ASSEMBLY on page 65 Using the packing list locate and place all hydraulic components in one area Count the individual components and ver...

Страница 32: ...s Item 2 Figure 5 through the eight bolt spindle hub assembly and axle weldment mounting plate Install one 5 8 lock nut on each bolt Tighten the bolts and nuts Repeat for opposite eight bolt spindle hub assembly DO NOT permit bystanders to be in the work area when unloading and assembling the auger components DO NOT work under suspended parts Keep away from moving parts Always use lifting devices ...

Страница 33: ...e Lower the axle weldment and tires to the ground Remove the straps and lifting device Check tire pressure NOTE Recommended tire pressure is 45 50 PSI 310 345 kpa Maximum tire pressure of 60 PSI 415 kpa Figure 8 Install straps Item 1 around the axle weldment Item 2 Figure 8 Connect straps to an approved lifting device Raise axle weldment Place a support stand Item 3 Figure 8 under the axle weldmen...

Страница 34: ... 1 1 4 x 5 7 8 pin Item 3 through the rear undercarriage arm s and axle mounting brackets Install one flat washer and cotter pin Item 4 Figure 10 onto the pin to secure the rear undercarriage to the axle Figure 11 Install straps Item 1 around the track car Item 2 Figure 11 Connect the strap to an approved lifting device Raise and move the track car to the assembly area Figure 12 Install one 1 1 4 ...

Страница 35: ...weldment as shown Figure 13 Install the 1 1 4 x 40 1 4 pin Item 1 Figure 13 through the LH mount of the rear undercarriage weldment track car and RH mount of the rear undercarriage weldment Figure 14 Install one 1 1 4 10 ga machine bushing Item 1 and 1 4 x 2 cotter pin Item 2 Figure 14 onto the 1 1 4 x 40 1 4 pin B 1105 1 B 1106 1 2 ...

Страница 36: ...nstall one 1 1 4 10 ga machine bushing Item 1 and one 1 4 x 2 cotter pin Item 2 onto the 1 1 4 x 29 5 8 hinge pin Item 3 Figure 16 DO NOT permit bystanders to be in the work area when unloading and assembling the auger components DO NOT work under suspended parts Keep away from moving parts Always use lifting devices vehicles chains or straps of adequate size and strength when unloading and assemb...

Страница 37: ...4 10 ga machine bushing Item 4 and one 1 4 x 2 cotter pin Item 5 Figure 17 to secure the lower truss tube weldment and undercarriage axle weldment together Figure 18 Lower and center the lower truss tube weldment Item 1 onto the axle Item 2 Figure 18 Remove the strap Figure 19 Install a strap Item 1 around the lower tube weldment Item 2 Figure 19 Connect the strap to an approved lifting device Rai...

Страница 38: ...Slide the lower tube weldment Item 1 against the lower truss tube weldment Item 2 Figure 22 Align the holes in the two flanges and install twelve 1 2 x 1 1 2 bolts and lock nuts NOTE Do not fully tighten bolts the first time Fully tightening the bolts on one side will pull the auger tubes out of alignment Starting at the top work around flange ring tightening each bolt a minimum of two times to gr...

Страница 39: ...asher and 1 2 lock nut onto the bolts both sides Figure 26 Locate two 1 2 x 6 1 2 threaded rods Item 1 Thread two 1 2 nuts Item 2 Figure 26 approximately half way onto each threaded rod Install the threaded rods through the two tube adjustment brackets Install one 1 2 nut Item 3 Figure 26 onto each end of the threaded rod Figure 27 Sight down the top of the tube from the intake end to verify that ...

Страница 40: ...ower tube weldment and lower truss mount to maintain lower tube weldment alignment both sides Adjusting Lower Tube Weldment To The Left Figure 29 If the lower tube weldment is offset to the left verify that the front nut on the left side is loosened far enough away from the mounting bracket to allow the lower tube weldment to be adjusted to the left Loosen the nut Item 1 Figure 29 Tighten the nut ...

Страница 41: ... 1 1 2 bolts Item 2 Figure 31 down through the 2 bolt half clamp and lower truss tube weldment cradle both sides Install one 3 8 lock nut onto each bolt both sides Repeat procedure for each 2 bolt half clamp on the lower truss tube weldment Figure 32 Install a strap Item 1 through the bracing of the top truss tube weldment Item 2 Figure 32 Connect the strap to an approved lifting device Raise and ...

Страница 42: ...flighting shaft connecting holes Item 1 Figure 34 Install 1 2 lock nuts on the bolts and tighten Then install one 3 8 x 7 8 bolt through the flighting Item 2 Figure 34 Install a 3 8 lock nut on the bolt and tighten Figure 35 Position the top truss tube weldment against the lower truss tube weldment Using a punch align the holes in the lower and top truss tube weldments Install 1 2 x 1 1 2 bolts It...

Страница 43: ...p truss tube weldment Item 2 Figure 38 Allow adequate space for connecting the two sections of flighting together Slide flighting out of the top truss tube weldment and discharge tube weldment Figure 38 Figure 39 Align the flighting shaft connecting holes Item 1 Figure 39 and slide the flighting sections together Rotate the flighting sections to align the mounting holes Install two 1 2 20 UNF x 3 ...

Страница 44: ...t with the top truss tube weldment cradles NOTE Do not attempt to pull the center tube down into the upper truss tube cradles Figure 42 Align and install one 2 bolt half clamp Item 1 Figure 42 over the discharge tube weldment all locations Align the bolt holes and maintain equal space between the two mounts Install two 3 8 x 1 1 2 bolts Item 2 Figure 42 down through the 2 bolt half clamp and top t...

Страница 45: ... mount Install one 1 2 flat washer and 1 2 lock nut onto the bolts both sides Figure 46 Locate two 1 2 x 6 1 2 threaded rods Item 1 Thread two 1 2 nuts Item 2 Figure 46 approximately half way onto each threaded rod Install the threaded rods through the two tube adjustment brackets both sides Install one 1 2 nut Item 3 Figure 46 onto each end of the threaded rod Figure 47 Sight down the top of the ...

Страница 46: ...t and top truss tube weldment mount to maintain discharge tube weldment alignment both sides Adjusting Discharge Tube Weldment To The Right Figure 49 If the discharge tube weldment is offset to the right verify that the front nut on the left side is loosened far enough away from the mounting bracket to allow the discharge tube weldment to be adjusted to the right Loosen the nut Item 1 Figure 49 Ti...

Страница 47: ...o allow adequate space for connecting the drive section tube sections of flighting together Figure 51 Figure 52 Align the flighting shaft connecting holes Item 1 Figure 52 and slide the flighting sections together Rotate the flighting sections to align the mounting holes Install two 1 2 20 UNF x 3 1 2 bolts through the flighting shaft connecting holes Item 1 Figure 52 Install 1 2 lock nuts on the ...

Страница 48: ... section and lower tube flange from the inside of the drive section open holes Install 1 2 lock nuts onto the 1 2 studs and 1 2 x 1 1 2 bolts Starting at the top work around flange ring tightening each bolt a minimum of two times to gradually pull the drive section and lower tube flanges together Tighten the bolts until the two flanges have made full contact with each other B 3019 2 1 3 ...

Страница 49: ... tube flange Model 12122 Only Install the two anchor rings Item 3 Figure 55 on the back side of the discharge tube flange both sides Install 1 2 lock nuts on the bolts and tighten Figure 56 Install the bearing flange Item 1 onto the four 5 8 studs Install four 5 8 lock nuts Item 2 Figure 56 on the studs and tighten Figure 57 Thread the 2 nut Item 1 onto the flighting shaft until it contacts the be...

Страница 50: ...earing shield Item 1 then install one 3 8 lock nut Item 2 Figure 60 onto each 3 8 stud and tighten Apply grease to the bearing until grease shows Figure 61 Align and install the jack Item 1 onto the hitch Install the retaining pin Item 2 Figure 61 through the jack and hitch mounting bracket B 1185 1 2 1 4 3 8 maximum gap Do not allow the flighting to bottom out on the spline shaft at the intake en...

Страница 51: ...and 3 8 lock nuts Figure 64 Install the PTO hanger Item 1 onto the drive section Item 2 Figure 64 using two 3 8 x 1 bolts and 3 8 lock nuts Tighten bolts and lock nuts Install the operator and parts manual container Item 3 onto the PTO hanger Item 1 Figure 64 using two 5 16 x 1 bolts and 5 16 lock nuts Tighten bolts and lock nuts Install parts manual container cover Figure 65 Remove the four bolts...

Страница 52: ...em 2 Align the shield with the four holes of the gearbox and re install the four bolts Item 3 Figure 66 removed earlier Figure 67 Install the PTO driveline Item 1 onto the gearbox shaft Align the mounting holes Item 2 Figure 67 Figure 68 Using a punch Item 1 Figure 68 align the two mounting holes Figure 69 Install the 1 4 x 2 1 4 roll pin Item 1 Figure 69 though the PTO driveline and gearbox shaft...

Страница 53: ...gainst the shaft key to secure the PTO driveline to the gearbox shaft Figure 71 Close and secure the cover Item 1 Figure 71 both sides of the Yellow poly implement shield Figure 72 Rotate the PTO driveline up Install the rubber strap Item 1 around the PTO driveline and hook to the PTO hanger Item 2 Figure 72 B 3038 1 B 3039 1 B 3124 1 2 ...

Страница 54: ...m 1 contact the bottom frame Item 2 Figure 74 of the upper truss Figure 75 Place one track car guide Item 1 on the frame of top truss tube weldment Item 2 just forward of the last first vertical support Item 3 Figure 75 discharge end Align and install four 1 2 x 1 1 2 bolts Item 4 Figure 75 down through the track car guide and track car frame Install one 1 2 lock nut on each bolt and tighten Repea...

Страница 55: ...he bolts and tighten Repeat the procedure for the remaining axle riser Installing The STOP LIFT Sign Figure 78 Position the STOP LIFT sign Item 1 Figure 78 and mounting bracket on the first vertical support on the left side of the top truss tube weldment When installing the STOP LIFT sign verify that the trip lever Item 2 Figure 78 is approximately 1 1 2 above the frame of top truss tube weldment ...

Страница 56: ...te the cable along the right side to the bottom of the sheave on the upper truss up over the top sheave on the right axle riser then to the bottom of the sheave on the lower truss Next thread the cable around the two horizontal sheaves just ahead of the axle and right axle riser then back to the vertical pin Item 2 Figure 80 on the rear of the track car Anchor the cable around the vertical pin Ite...

Страница 57: ... such as Loctite 598 to the gasket Figure 83 Align the hydraulic motor Item 1 Figure 83 as shown and install onto the gasket Install the two 1 2 x 2 bolts Item 2 Figure 83 removed from the winch assembly though the hydraulic motor and into the winch assembly Tighten the bolts to securely fasten the hydraulic motor to the winch assembly Figure 84 Install four 5 8 x 2 bolts down through the lower tr...

Страница 58: ...opper lift Install one 1 2 flat washer and one 1 8 hair pin Item 2 Figure 86 to secure the sheave to the hopper lift Figure 87 Install the second sheave weldment Item 1 onto the hopper lift Install one 1 2 flat washer and one 1 8 hair pin Item 2 Figure 87 to secure the sheave to the hopper lift Figure 88 Install one 1 2 flat washer Item 1 onto the hopper lift Install the hopper safety cable hook I...

Страница 59: ...eed the cable between the loop and outer plate then through the cable clamp Leave approximately 1 of cable extending past the clamp Tighten and torque the clamp bolts to approximately 2 ft lb 3 N m Turn handle to wrap cable around drum Figure 91 Attach the hopper winch cable to the bracket Item 1 on the right side of the drive section Using the handle Item 2 Figure 91 wind the cable onto the drum ...

Страница 60: ...lex extension rubber flap can be enlarged for installation if required Figure 93 Continue installing 1 4 carriage bolts 1 4 lock washers and 1 4 nuts around the bottom of the flex extension rubber flap Item 1 Figure 93 Tighten all carriage bolts and lock nuts Figure 94 Install two straps Item 1 around the hopper Item 2 Figure 94 Connect the straps to an approved lifting device Raise the hopper and...

Страница 61: ...nuts Item 1 and washer Item 2 Figure 96 both sides Pull bolts in to allow the intake auger to slide over the hopper Figure 97 Install the CV joint Item 1 on the drive shaft center of the hopper Install a 3 8 x 3 bolt Item 2 through the CV joint and drive shaft Install a 3 8 lock nut Item 3 Figure 97 on the bolt and tighten the nut against the CV joint Figure 98 Install straps Item 1 around the hop...

Страница 62: ...a Figure 100 Place a support stand Item 1 under the hopper drive tube Item 2 Figure 100 Lower the hopper drive tube onto the support stand Figure 101 Install a strap Item 1 onto the hopper head Item 2 Figure 101 Connect the straps to an approved lifting device Raise the hopper head and move to the end of the hopper drive tube Figure 102 Install a 1 4 x 1 19 key Item 1 Figure 102 Align the mounting...

Страница 63: ...each bolt and tighten NOTE The hopper head should rotate freely on the hopper drive tube Figure 105 Install the hopper access door Item 1 onto the hopper Align mounting holes and install four 3 8 x 1 bolts Item 2 Figure 105 and tighten to secure the hopper access door to the hopper Install the pivot pin Item 3 then install one 3 8 flat washer and hair pin Item 4 Figure 105 on each end of the pivot...

Страница 64: ...r head flange Install four 1 2 lock nuts Item 2 Figure 109 Tighten the lock nuts until they contact the retaining washers Figure 110 Install the key Item 1 Figure 110 onto the bottom shaft of the upper gearbox Install the internal power shaft upper u joint Item 2 Figure 110 onto the top shaft of the lower gearbox in the drive section Align mounting holes of top shaft of the lower gearbox and inter...

Страница 65: ...tem 2 Figure 113 on each set of hydraulic hoses winch hopper lift cylinder and hopper hydraulic wheel motors Figure 114 Route the hydraulic hoses Item 1 through the brackets Item 2 Figure 114 towards the auger hitch When installing and servicing hydraulic systems clean the work area before assembly or disassembly and keep all parts clean Always use caps and plugs on hoses hydraulic tubes and ports...

Страница 66: ...e 82 Enter the tractor and start the engine See Entering And Leaving The Operator s Position on page 76 Engage the hydraulic circuit for the winch Run the tractor engine at low idle Figure 117 Using the tractor s auxiliary control rotate the winch drum Item 1 until the cable slot Item 2 Figure 117 is vertical and facing the intake end of the auger Disengage the tractor hydraulics Leave the operato...

Страница 67: ...start the engine See Entering And Leaving The Operator s Position on page 76 Engage the hydraulic circuit for the winch Run the tractor engine at low idle B 1179 1 B 1181 3 B 1180 1 2 Spooling the cable onto the winch drum will require three people One person to operate the tractor controls One person to guide the cable One person to direct the tractor operator ENTANGLEMENT HAZARD To prevent injur...

Страница 68: ...nd on the upper truss with cross bracing Item 2 Figure 122 both sides Install one 5 8 11 UNC x 3 1 2 bolt Item 3 Figure 122 through the eyebolt anchor bar and vertical support Install one 5 8 lock nut onto the bolt Do not tighten at this time Install one 5 8 11 UNC x 6 1 2 eyebolt Item 4 into the eyebolt anchor bar Install one 5 8 lock nut Item 5 Figure 122 onto the eyebolt Install one 3 8 cable t...

Страница 69: ...be Align the bolt holes and maintain equal space between the two mounts Install two 1 2 x 1 bolts Item 2 Figure 124 down through the bridging yoke and upper truss tube cradle both sides Install one 1 2 lock nut onto each bolt both sides Tighten bolts and lock nuts Figure 125 Route the cables over the upper tension cable truss Item 1 and install a cable clamp Item 2 Figure 125 on the cable s and fa...

Страница 70: ... Pull the cable as tight as possible by hand Install two cable clamps Item 2 Figure 127 on the cable both sides Tighten the cable clamp closest to the thimble first then tighten the second clamp Figure 128 Tighten the nut Item 1 Figure 128 until there is approximately 2 1 2 of thread showing on the eyebolt both sides B 3097 1 2 B 3095 1 ...

Страница 71: ...ing The PTO Driveline 77 Disconnecting The PTO Driveline 78 PTO Driveline 79 Connecting Disconnecting Hydraulic Lines 82 Axle Extension Installation 83 Lowering And Raising The Hopper 85 Hydraulic Hopper Mover Operation 87 Raising The Auger 88 Auger Placement 90 Lowering The Auger 92 LOADING GRAIN INTO THE HOPPER 93 Unloading Belly Dump Units 93 Unloading Rear And Side Dump Units 95 TRANSPORTING 9...

Страница 72: ...Operation Backsaver Auger 12112 12122 72 ...

Страница 73: ... leaks 9 Check gearbox oil level Fill as required See LUBRICATION on page 105 10 Verify that the tractor s drawbar is adjusted correctly for use with the auger See Drawbar Adjustment on page 75 11 Check that the PTO driveline telescope easily and turn freely 12 Make sure the PTO ends are securely attached to the auger and the tractor AVOID INJURY OR DEATH Disengage the PTO engage the machine s par...

Страница 74: ...s of operation 1 Check the auger hitch for damaged loose or missing parts Repair as needed before operation 2 Check for loose fasteners and hardware Tighten as required 3 Make sure that all guards and shields are in place secured and functioning as designed 4 Check that the PTO driveline telescopes easily and turns freely 5 Check condition of all hydraulic components for leaks Tighten fittings to ...

Страница 75: ...e end of the tractor s PTO shaft See your tractor s owner s manual for correct adjustment procedures NOTE A tractor hitch of less than 16 minimum will result in PTO bottoming out when operating auger at maximum height Figure 131 The distance between the tractor and the auger PTO shaft should be between 36 38 in 914 965 mm with the tractor and auger on level ground and the auger in full down positi...

Страница 76: ...Move the tractor into position in front of the Backsaver Auger Move the tractor backwards aligning the drawbar with the Backsaver Auger hitch NOTE The jack may need to be lowered or raised for proper alignment of the drawbar and hitch If the Backsaver Auger hitch needs to be adjusted stop the tractor when drawbar is just in front of the Backsaver Auger hitch Leave the operator s position See Leavi...

Страница 77: ...hitch pin of adequate size and strength and a retaining pin with a locking device Figure 133 Install the hitch pin Item 1 Figure 133 and retaining pin to securely fasten the Backsaver Auger hitch to the tractor drawbar Attach the safety chain Item 2 Figure 133 around the drawbar Connecting The PTO Driveline NOTE Clean and grease tractor s PTO shaft and PTO driveline coupling each time driveline is...

Страница 78: ...means to retain it to the PTO shaft on the tractor Disconnecting The PTO Driveline Park the tractor equipment on a flat level surface Stop the engine and leave the operator s position See Leaving The Operator s Position on page 76 Remove PTO driveline safety chain Item 2 Figure 134 retract the collar and remove the PTO driveline Item 1 from the tractor PTO shaft Improper hitch installation can cau...

Страница 79: ...om the tractor and slide the PTO driveline together until fully retracted compressed 2 Measure the retracted compressed length of PTO driveline Figure 135 3 Extend the PTO driveline 2 in 50 8 mm from the retracted length and place a mark on the inner guard at the end of the outer guard Figure 135 4 Reattach the PTO driveline to the tractor PTO shaft 5 Enter the operator s position See Entering The...

Страница 80: ...on and place mark on opposite section Cut the plastic shield at this length Item 2 Figure 136 Figure 137 2 Using the plastic guard lengths that were cut off in Figure 136 align the cut off lengths Item 1 with the end of the inner outer shafts Place a mark Item 2 Figure 137 on the inner outer shafts and cut the inner outer shafts off at this length 3 Round off all sharp edges and debur 4 Thoroughly...

Страница 81: ...lete stop before leaving the operator s position Figure 139 8 Measure the length of the PTO driveline between the bases of the plastic shields Figure 139 to determine the maximum operating length A If the measured maximum operating length is less than the Maximum Operating Length calculation from Step 3 the PTO driveline has adequate engagement B If the measured maximum operating length is equal t...

Страница 82: ...Lower jack until weight of equipment is resting on tractor drawbar Pull lock pin on jack and remove Mount jack to storage bracket and secure with lock pin HIGH PRESSURE FLUID HAZARD To prevent serious injury or death from high pressure fluid Relieve pressure on system before repairing or adjusting Wear proper hand and eye protection when searching for leaks Use wood or cardboard instead of hands K...

Страница 83: ...tem 2 Figure 142 Figure 143 Remove the five 5 8 x 2 bolts Item 1 and 5 8 lock nuts Remove the hub assembly Item 2 Figure 143 CRUSHING HAZARD Park the equipment on a solid level surface before raising any part of the equipment Always support the load after raised Do not work under a load supported by a jack or blocked parts B 1017A 1 2 The base of the jack and jack stand should be fully supported a...

Страница 84: ...Figure 145 Install five 5 8 x 2 bolts Item 3 Figure 145 three bolts on the bottom two on top through the hub assembly Install one 5 8 lock nut onto each 5 8 x 2 bolt Tighten the bolts and nuts Figure 146 Align and install the tire Item 1 Install the eight wheel bolts Item 2 Figure 146 Tighten wheel bolts to 110 125 lb ft 149 169 N m of torque in a criss cross pattern Figure 146 NOTE Recommended ti...

Страница 85: ...ingers and hands Keep hands clear of winch during operation CUT HAZARD To prevent injury to fingers and hands Always wear heavy leather gloves when handling a wire rope and operating the winch Never guide the cable with your hands Never let wire rope slip through your hands Frayed kinked or damaged wire rope must be replaced immediately Always stand clear of wire rope and hopper during operation A...

Страница 86: ...Operation Backsaver Auger 12112 12122 86 Figure 148 Remove the hopper lift cable hook Item 1 Figure 148 from the hopper B 1083 1 ...

Страница 87: ...hopper to the desired location Move the hopper to the desired location See Unloading Belly Dump Units on page 93 or See Unloading Rear And Side Dump Units on page 95 for additional information Never operate the hydraulic hopper mover or hydraulic hopper lift when the PTO is engaged The hopper powered wheels are not designed to push grain rocks dirt etc when in use Always keep the area that the hop...

Страница 88: ...ands feet and clothing away from moving parts while in operation Make certain everyone is clear of the equipment before applying power or moving the machine Do not adjust service lubricate clean unclog or move the mechanism until all power is shut off While in operation always support the discharge end or provide adequate anchorage of the intake end to prevent sudden tipping Disconnect power of el...

Страница 89: ...he tractor s hydraulics Run the tractor engine at low idle Figure 150 Using the tractor controls slowly raise the main auger The track car Item 1 will move down the upper truss support Item 2 Figure 150 raising the auger Some types of fertilizer may cause accelerated wear and corrosion as well as added stress on lift components due to additional load Use of fertilizer can affect warranty Follow th...

Страница 90: ...s when transporting or raising auger Electrocution can occur without direct contact Do not operate the unit before reading and understanding the Operator s Manual Keep all safety devices in place Keep off the equipment at all times Keep hands feet and clothing away from moving parts while in operation Make certain everyone is clear of the equipment before applying power or moving the machine Do no...

Страница 91: ...opening on the bin Lower the auger to the desired height above the bin Disengage the tractor hydraulics Engage the tractor s parking brake stop the engine and exit the tractor See Entering And Leaving The Operator s Position on page 76 Disconnect the main auger winch hoses from the tractor Connect the PTO driveline See Connecting The PTO Driveline on page 77 Lower the hopper See Lowering And Raisi...

Страница 92: ...owering the auger Accidental movement of the tractor hydraulic control valve may cause personal injury and or equipment damage AVOID PERSONAL INJURY AND OR EQUIPMENT DAMAGE Disconnect The IID PTO from the tractor Failure to follow this step EVERY time BEFORE maneuvering OR changing the auger elevation may cause damage to the tractor and or auger IID Do not operate the unit before reading and under...

Страница 93: ... straight forward until centered on the intake auger pivot Stop the belly dump unit Move the hopper Item 1 Figure 154 under the belly dump unit Figure 155 Move the belly dump unit forward until the rear compartment is directly over the hopper Item 1 Figure 155 With tractor running at a low idle engage the tractor PTO slowly to start the auger Increase engine RPM do not exceed 540 RPM PTO speed Slo...

Страница 94: ...lowly open the front compartment gate Adjust gate until the hopper augers and intake auger can move grain to the main auger without overflowing the hopper When the front compartment is empty close the gate disengage the PTO and lower engine RPM speed Move the hopper in the desired position away from vehicle traffic Disengage the tractor hydraulics and exit the tractor B 0539 1 Do NOT exceed 540 RP...

Страница 95: ... rear dump unit and engage the parking brake if equipped With tractor running at a low idle engage the tractor PTO slowly to start the auger Increase engine RPM do not exceed 540 RPM PTO speed Slowly open the gate on the rear dump unit Adjust gate until the hopper augers and intake auger can move grain to the main auger without overflowing the hopper When the unit is empty close the gate disengage...

Страница 96: ... brake if equipped With tractor running at a low idle engage the tractor PTO slowly to start the auger Increase engine RPM do not exceed 540 RPM PTO speed Slowly open the gate on the side dump unit Adjust gate until the hopper augers and intake auger can move grain to the main auger without overflowing the hopper When the unit is empty close the gate disengage the PTO and lower engine RPM speed Di...

Страница 97: ...hicle ELECTROCUTION HAZARD To prevent serious injury or death from electrocution Be aware of overhead power lines Keep away from power lines when transporting or raising auger Electrocution can occur without direct contact Use of an unapproved hitch or tractor tow vehicle can result in loss of control leading to serious injury or death Tractor tow vehicle and hitch must have the rated capacity to ...

Страница 98: ...lic circuit for the hopper winch control valve on the intake box Run the tractor engine at low idle Figure 159 Install the boom cable Item 1 Figure 159 onto the hopper Figure 160 Using the hand winch slowly raise the hopper into the transport position Figure 160 Raise the hopper until the safety chain hook can be installed Figure 161 Install the safety chain hook Item 1 Figure 161 onto the hopper ...

Страница 99: ...8 x 2 bolts Item 1 Figure 164 three bolts on the bottom two on top Remove the hub assembly Item 2 from the axle extension Item 3 Figure 164 CRUSHING HAZARD Park the equipment on a solid level surface before raising any part of the equipment Always support the load after raised Do not work under a load supported by a jack or blocked parts B 1017A 1 2 The base of the jack and jack stand should be fu...

Страница 100: ... tire Item 1 Install the eight wheel bolts Item 2 Figure 167 Tighten wheel bolts to 110 125 lb ft 149 169 N m of torque in a criss cross pattern Figure 167 NOTE Recommended tire pressure is 45 50 PSI 310 345 kpa Maximum tire pressure of 60 PSI 415 kpa Remove the jack and jack stand Repeat the procedure for the opposite axle extension Disconnect all hydraulic lines from the tractor See To Disconnec...

Страница 101: ...BRICATION 105 Recommendations 105 Locations 105 668 Upper Gearbox 109 968 Lower Gearbox 109 Cleaning And Inspection 109 AXLE 110 Wheel Bolt Torque 110 Tire Wheel Replacement 110 MAIN AUGER SHEAR BOLT 111 Replacement 111 SAFETY SIGN DECAL INSTALLATION 112 Procedure 112 STORAGE AND RETURN TO SERVICE 113 Storage 113 Return To Service 113 ...

Страница 102: ...Maintenance Backsaver Auger 12112 12122 102 ...

Страница 103: ...d approximately 270 RPM Reduced PTO speed when full feeding the intake hopper Increase the PTO speed or reduce feed rate Overloading the intake hopper Avoid overloading and force feeding of the hopper Starting the auger under load Empty auger completely before stopping Wet grain Reduce the rate of flow into the intake hopper Plugging the auger Reduced PTO speed when full feeding the intake hopper ...

Страница 104: ...light U Joints 4 Hopper Telescoping Power Driveline 5 Auger Main PTO Driveline Weekly or every 50 hours 6 Track Car Sheaves 7 Hopper Upper Gear Box 8 Lower Auger Gear Box Annually or every 500 hours 9 Hopper Upper Gear Box 10 Lower Auger Gear Box 11 Hopper Chain Case Instructions are necessary before operating or servicing equipment Read and understand the Operator and Parts Manual and safety sign...

Страница 105: ...if necessary Locations Lubricate the following grease locations EVERY 8 HOURS Figure 169 Apply two three pumps of grease to the hopper telescoping power driveline Item 1 Figure 169 Do not over grease bearings Greasing too often can damage seals and lead to premature bearing failure Fluid such as engine oil hydraulic fluid coolants grease etc must be disposed of in an environmentally safe manner So...

Страница 106: ...igure 170 on the auger PTO driveline Figure 171 Apply eight ten pumps of grease to the telescoping members Item 1 Figure 171 on the PTO driveline Apply two pumps of grease to the non rotating guard bushings Item 2 Figure 171 on the PTO driveline Figure 172 Apply two three pumps of grease to the drop spout hanger bearing Item 1 Figure 172 Figure 173 Apply two three pumps of grease to the hopper han...

Страница 107: ...ns EVERY 50 HOURS Figure 175 Apply two three pumps of grease to the vertical sheaves Item 1 Figure 175 on the trusses both sides Figure 176 Apply two three pumps of grease to the horizontal sheaves Item 1 Figure 176 Figure 177 Apply two three pumps of grease to the top sheave Item 1 Figure 177 on the axle riser both sides B 1198 1 2 3 B 1132 2 3 1 B 1218 2 3 1 B 1134 1 2 3 ...

Страница 108: ...g hole If the oil level is low Remove the vent fill plug Item 2 Figure 180 and add SAE 80W 90 gear oil until the oil is at the bottom of the hole Changing Gear Oil Remove the drain plug Item 3 Figure 180 and drain gear oil in a collection container When gear oil is drained completely install and tighten the drain plug Remove the level plug Item 1 Figure 180 Remove the vent fill plug Item 2 Figure ...

Страница 109: ...re 182 from the gearbox Oil level should be at the bottom of the plug hole If the oil level is low add SAE 80W 90 synthetic gear oil until the oil is at the bottom of the hole Changing Gear Oil Remove the fill drain plug Item 1 Figure 182 and siphon all the gear oil from the gearbox Fill with SAE 80W 90 synthetic gear oil 192 oz capacity to the bottom of the plug hole Install fill side plug Cleani...

Страница 110: ...secure the auger when wheel is raised off the ground Figure 183 Tighten wheel bolts in a criss cross pattern Figure 183 Tighten wheel bolts to 110 125 lb ft 149 169 N m of torque Lower the axle and tires to the ground Remove the lifting device Check tire pressure NOTE Recommended tire pressure is 45 50 PSI 310 345 kpa Maximum tire pressure of 60 PSI 415 kpa AVOID INJURY OR DEATH Before you leave t...

Страница 111: ...g Hydraulic Lines on page 82 Figure 184 Remove access door Item 1 Figure 184 Figure 185 Align mounting holes of top shaft of the lower gearbox and internal power shaft u joint Install one 5 16 x 3 bolt Item 1 through the u joint and lower gearbox shaft Install one 5 16 lock nut Item 2 Figure 185 onto the bolt and tighten against the u joint Replace shear bolt only with specified size and grade 5 1...

Страница 112: ...location Remove a small portion of the backing paper on the safety sign decal Press on the safety sign decal where the backing paper has been removed Slowly remove the remaining backing paper pressing on the safety sign decal as the backing paper is removed Using the backing paper pressing firmly move the backing paper over the entire safety sign decal area NOTE Small air pockets can be pierced wi...

Страница 113: ...all paint nicks and scratches to prevent rusting Check the tightness of all cable clamps to avoid slipping Inspect the cables for wear or corrosion Replace if worn Lubricate the cables If stored outside lower the auger to its lowest position and block the wheels so the auger will not move Place the equipment flat on the ground Return To Service After the Farm King Backsaver Auger has been in stora...

Страница 114: ...Maintenance Backsaver Auger 12112 12122 114 ...

Страница 115: ...RBOX SZ0160100 120 UNDERCARRIAGE 122 TRACK CAR GUIDE ASSEMBLY 123 AXLE EXTENSIONS 123 SPINDLE HUB ASSEMBLY 124 AXLE RISERS 125 TRUSS 126 BRIDGING CABLE AND SUPPORT 127 DISCHARGE SPOUT 128 MAIN TUBE FLIGHTING 129 LIFT STOP 130 TRUSS LIFT WINCH 131 DRIVE SECTION 132 HOPPER ASSEMBLY 136 HOPPER DRIVE TUBE 138 HOPPER HEAD ASSEMBLY 140 HOPPER LIFT ASSEMBLY 142 ...

Страница 116: ...Parts Identification Backsaver Auger 12112 12122 116 ...

Страница 117: ... for 12112 12122 Backsaver Augers Contact your Farm King dealer for additional 12112 12122 Backsaver Augers parts information HYDRAULIC PARTS ITEM PART NUMBER DESCRIPTION QTY 1 SZ105161 ASSEMBLY HOSE HYDRAULIC 3 8 312 2 2 SZ3981155 HYDRAULIC MOTOR H SERIES 101 1026 1 3 SZ2123801 FITTING 90 2 4 812208 NIPPLE 1 2 BODY 1 2 14 NPTF QUICK CONNECT 2 1 4 3 2 ...

Страница 118: ...Parts Identification Backsaver Auger 12112 12122 118 LOWER GEARBOX SZ0160112 1 2 3 4 6 7 8 9 10 11 12 14 13 15 16 17 18 19 20 21 22 23 24 25 26 5 ...

Страница 119: ...ILL 1 9 SZ100126 BEARING CUP LM67010 2 10 SZ100125 BEARING CONE LM67048 2 11 SZPG 1805 WASHER 1 1 4 2 12 SZPG 1600 SNAP RING 1 1 4 2 13 SZ8742128904 SEAL 1 14 SZPG 5258 QUILL SHAFT 1 15 SZPG 2816 GREASE WASHER 1 16 SZPG 1246 GEAR 68 DEGREE 1 1 4 1 17 SZPG 1665 KEY 5 16 SQ x 7 8 1 18 SZ100151 BEARING CONE LM48548 2 19 SZ100152 BEARING CUP LM48510 2 20 SZPG 1480 SEAL 2 21 SZPG 5263 THRU SHAFT 1 22 S...

Страница 120: ...Parts Identification Backsaver Auger 12112 12122 120 UPPER GEARBOX SZ0160100 3 15 13 9 11 14 10 20 1 4 12 5 6 8 17 18 11 14 4 12 9 2 13 5 6 10 11 14 11 5 6 19 13 7 3 9 16 16 ...

Страница 121: ... CUP LM67010 4 7 SZPG 1471 SEAL 1 25 2 00 1 8 SZ8742128904 SEAL 1 25 2 375 1 9 SZPG 1502 SHIM COVER 3 10 SZPG 1537 SHIM 1 25 0 007 2 11 SZPG 1600 SNAP RING SH 125 4 12 SZPG 1650 KEY 1 4 SQ 2 13 SZ126046 5 16 18UNC X 3 4 HHCS 12 14 SZPG 1805 WASHER 1 250 0 134 3 15 SZPG 1855 END CAP PLUG 2 00 1 16 SZPG 1872 3 8 NPT PIPE PLUG 2 17 SZPG 2809 1 SHIELD 1 25 1 18 SZPG 5161 QUILL SHAFT 1 19 SZPG 5162 CRO...

Страница 122: ...211302 AXLE EXTENSION WELDMENT 12 122 2 5 SZ02113001 SPINDLE HUB ASSEMBLY 12 122 2 6 SZ000100 TIRE ASSEMBLY 2 7 SZ0216319 FRONT REAR ARM PIN WELDMENT 2 8 SZ0216329 1 1 4 CR ROUND x 29 5 8 FRONT 1 9 SZ1247011 1 1 4 CR ROUND x 40 1 4 12 122 1 10 SZ0231250 WASHER FLAT 1 1 4 x 1 7 8 10GA 6 11 SZ6001420 PIN COTTER 1 4 x 2 6 12 SZ126114 B0LT HHCS 5 8 11UNC 2 G5 22 13 SZ125036 LOCK NUT 5 8 11UNC 22 2 10 ...

Страница 123: ...RACK CAR 12112 12122 1 2 SZ990211248008 3 8 DIA x 13 16 NYLON BUSHING 2 3 SZ128016 COTTER PIN 1 8 x 1 2 ITEM PART NUMBER DESCRIPTION QTY 1 SZ102601 AXLE UNDERCARRIAGE WELDMENT 1 2 SZ0211302 AXLE EXTENSION WELDMENT 2 3 SZ02113001 SPINDLE HUB ASSEMBLY 2 4 SZ126114 BOLT HHCS 5 8 11 UNC x 2 G5 22 5 SZ125036 LOCK NUT 5 8 11 UNC 22 3 2 1 3 2 5 4 1 5 4 ...

Страница 124: ...13 DUST CAP 6 BOLT HUB 1 3 SZLM603049 INNER BEARING LM603049 1 4 SZSE 1300 GREASE SEAL P602115 1 5 SZWB11250 LUG BOLT 9 16 x 1 1 8 8 6 SZ100125 OUTER BEARING CONE LM 67048 1 7 SZ600NUT0SLOT1 NUT SPINDLE 1 8 SZ6002X3 4WA WASHER SPINDLE 2 x 13 16 1 9 SZ66C5 32X13 4 COTTER PIN 5 32 x 1 3 4 1 10 SZ01181181 8 BOLT HUB W BEARING CUPS 1 1 4 3 2 5 6 7 9 8 10 ...

Страница 125: ...125 AXLE RISERS ITEM PART NUMBER DESCRIPTION QTY 1 SZ102601 UNDERCARRIAGE AXLE WELDMENT 1 2 SZ107232 RISER AXLE LH WELDMENT 1 3 SZ107233 RISER AXLE RH WELDMENT 1 4 SZ126118 BOLT HHCS 5 8 11 UNC x 4 1 5 G5 10 5 SZ125036 LOCK NUT 5 8 11 UNC 10 1 5 3 4 2 ...

Страница 126: ...ENT TUBING 12 TRUSS TOP SECTION 1 2 SZ102481 WELDMENT TUBING 12 TRUSS LOWER SECTION 1 3 SZ126092 BOLT HHCS 1 2 13UNC 1 1 2 G5 35 4 SZ125032 LOCK NUT 1 2 13UNC NYLOCK 35 5 SZ102634 CLAMP HALF TRUSS 12 4 10GA 2 W 5 6 SZ126158 BOLT HHCS 3 8 16UNC 1 1 4 G5 20 7 SZ125030 LOCK NUT 3 8 16UNC NYLOCK 20 1 4 3 2 5 6 7 ...

Страница 127: ... 7 9 8 1 0 9 9 Z S 3 2 8 5 T A L F R E H S A W 4 0 0 7 2 1 Z S 4 2 C N U 1 1 8 5 T U N K C O L 6 3 0 5 2 1 Z S 5 8 8 3 E L B A C P M A L C 5 7 3 3 0 0 6 Z S 6 2 G N I R E G N A L F S S U R T R O H C N A 2 4 7 4 0 1 Z S 7 2 6 1 5 E L B A C P M A L C 6 1 5 3 0 0 6 Z S 8 4 8 3 E L B A C E L B M I H T 5 7 3 9 0 0 6 Z S 9 2 L S 2 1 T R O P P U S S S U R T T R O H S 1 2 3 2 3 0 2 Z S 0 1 2 BLT HHCS 1 2 ...

Страница 128: ...CREW 1 4 SZ125032 LOCK NUT 1 2 13UNC NYLOCK 14 5 SZ125030 LOCK NUT 3 8 16UNC NYLOCK 4 6 SZ126092 BOLT HHCS 1 2 13UNC x 1 1 2 G5 10 7 SZ105658 WELDMENT DROP SPOUT 12 W RELIEF 1 8 SZ127002 WASHER FLAT 3 8 4 9 SZ126072 BOLT HHCS 3 8 16UNC x 2 1 2 G5 2 10 SZ9900697 DOOR RELIEF 12 1 11 SZ125007 NUT HEX 3 8 16UNC 2 12 SZ128016 PIN COTTER 1 8 x 1 4 13 SZ80 500X5 7 EXTENSION SPRING 1 2 x 5 3 4 2 5 2 3 4 1...

Страница 129: ...360 1 4 SZ102480 WELDMENT TUBING 12 AUGER CSW DISCHARGE 360 1 5 SZ126092 BOLT HHCS 1 2 13UNC 1 1 2 G5 24 6 SZ125032 LOCK NUT 1 2 13UNC NYLOCK 24 7 SZ9902382 FLIGHT 12 DIA 30 LOWER 3 8 SZ9902383 FLIGHT 12 DIA 30 DISCHARGE 1 9 SZ9902384 FLIGHT 12 DIA DRIVE SECTION 1 10 SZ126106 BOLT HHCS 1 2 20UNF 3 1 2 G5 8 11 SZ125033 LOCK NUT 1 2 20UNF 8 12 SZ126000 BOLT HHCS 3 8 16UNC 7 8 4 13 SZ125030 LOCK NUT ...

Страница 130: ... QTY 1 SZ126076 BOLT HHCS 3 8 16UNC 3 G5 4 2 SZ3032424 PLATE MOUNT STRAP 1 5 x 4 18 x 1 4 2 3 SZ125030 LOCK NUT 3 8 16UNC NYLOCK 4 4 SZ06086 DECAL STOP LIFT 8 x 8 3 4 1 5 SZ992127201 SPRING EXTENSION GALVANIZED PLATED 0 054 x 0 5 x 6 1 6 SZ1200051 FLAG WELDMENT 12 86 THR 12 120 1 6 4 5 1 2 3 ...

Страница 131: ...DRAULIC WINCH MOUNT 14 REAR 1 2 SZ9901234 AUGER HYDRAULIC WINCH 14 REAR PLATE 1 3 SZ9901235 SIDE PLATE W HOLE 14 WINCH MOUNT 2 4 SZ2121250 BRADEN HU 8A WINCH 12 120 AUGER 1 5 SZ126065 BOLT HHCS 3 8 16 UNC x 1 G5 8 6 SZ127002 WASHER FLAT 3 8 8 7 SZ127009 LOCK WASHER 3 8 8 8 SZ02137190 CABLE 3 8 x 190 1 3 2 4 5 6 7 1 8 ...

Страница 132: ...PartsIdentification BacksaverAuger12112 12122 132 DRIVE SECTION 12 9 10 14 11 13 15 5 12 17 18 20 6 25 22 23 24 21 13 4 7 19 1 16 29 22 23 8 28 27 3 16 30 31 26 33 32 ...

Страница 133: ...0 7 2 1 Z S 4 1 2 5 G 1 x C N U 8 1 6 1 5 S C H H T L O B 7 4 0 6 2 1 Z S 5 1 3 5 G K C O L Y N C N U 8 1 6 1 5 T U N K C O L 5 3 0 5 2 1 Z S 6 1 2 N W O D E I T E S O H P M A L C 9 5 2 3 0 1 Z S 7 1 1 K O O H S W S 9 0 5 R E B B U R P A R T S 0 3 2 1 9 Z S 8 1 1 3 x C N U 6 1 8 3 S C H H T L O B 6 7 0 6 2 1 Z S 9 1 1 5 G 3 x C N U 8 1 6 1 5 S C H H T L O B 9 5 0 6 2 1 Z S 0 2 4 C N U 1 1 8 5 M A ...

Страница 134: ...Parts Identification Backsaver Auger 12112 12122 134 DRIVE SECTION CONTINUED 8 4 6 7 3 1 2 5 ...

Страница 135: ...NT 1 2 SZ104489 LOWER DRIVE SECTION CHANNEL COVER 2 3 SZ0160112 GEAR BOX DRIVE SECTION 2001 1 4 SZ125040 WING NUT 5 16 18 UNC 2 5 SZ125041 WING NUT 3 8 16 UNC 6 6 SZ126063 BOLT HHCS 3 8 16 UNC x 3 4 G5 7 7 SZ127009 LOCK WASHER 3 8 7 8 SZ9902289 DRIVE SECTION ACCESS DOOR 1 9 SZ9902334 GEAR BOX LOWER SEAL PLATE not shown 1 ...

Страница 136: ...WELDMENT HOPPER BODY 12 GROUND HUGGER 1 2 SZ101820 WELDMENT HOPPER HANGER BEARING 12 GROUND HUGGER 2 3 SZ00405153 INTERNAL DRIVE HOPPER SIDE SPROCKET 12 2 4 SZ00425151 INTERNAL DRIVE HOPPER CENTER SPROCKET 12 1 9 21 14 15 2 16 13 33 19 12 35 34 31 10 20 28 23 27 32 8 6 7 22 17 30 11 25 3 5 4 1 26 29 24 36 37 19 12 ...

Страница 137: ...6046 BOLT HHCS 5 16 18UNC x 3 4 G5 9 19 SZ126065 BOLT HHCS 3 8 16 UNC x 1 G5 8 20 SZ128018 PIN HAIR 1 8 4 21 SZ2017043 BEARING 1 W LOOSE LOCK COLLAR 4 22 SZ6001602 PIN SPL 5 16 x 2 3 23 SZ6003531 PIN COTTER 5 32 x 1 1 4 4 24 SZ65052MSCI000 FLANGE BEARING 52MM 3 BOLT 4 25 SZ68RUB0CHL0SL RUBBER SEAL E 3559 1 26 SZ9860013 FLIGHT 12 GROUND HUGGER 1 27 SZ9901747 TUBING ROUND 1 3 16 x 3 16 x 1 5 2 28 SZ...

Страница 138: ...Parts Identification Backsaver Auger 12112 12122 138 HOPPER DRIVE TUBE 2 12 13 11 10 8 9 4 6 5 3 4 7 5 1 ...

Страница 139: ...IGHT 12 DISCHARGE 1 4 SZ126076 BOLT HHCS 3 8 16UNC 3 G5 2 5 SZ125030 LOCK NUT 3 8 16UNC NYLOCK 2 6 SZ01125118 KEY SQ 1 4 x 1 19 1 7 SZ0165547 6E 50 DEG CV W 15 16 SQUARE 1 8 SZ9901981 PLATE HOPPER HEAD SWIVEL 12 2 9 SZ125032 LOCK NUT 1 2 13UNC NYLOCK 6 10 SZ126089 BOLT HHCS 1 2 13UNC 1 G5 6 11 SZ9902475 PIVOT HOPPER LID PIN 12 1 12 SZ128018 PIN HAIR 1 8 2 13 SZ127002 WASHER FLAT 3 8 2 ...

Страница 140: ...Parts Identification Backsaver Auger 12112 12122 140 HOPPER HEAD ASSEMBLY 2 5 12 4 6 15 13 8 3 14 7 9 1 10 11 ...

Страница 141: ...CCESS DOOR 3 5 SZ126065 BOLT HHCS 3 8 16 UNC x 1 G5 4 6 SZ125040 NUT WING 5 16 18UNC 6 7 SZ126076 BOLT HHCS 3 8 16UNC x 3 G5 1 8 SZ125030 LOCK NUT 3 8 16UNC NYLOCK 1 9 SZ127001 WASHER FLAT 5 16 2 10 SZ126047 BOLT HHCS 5 16 18UNC x 1 G5 2 11 SZ125035 LOCK NUT 5 16 18UNC NYLOCK G5 2 12 SZ127009 LOCK WASHER 3 8 4 13 SZ01125118 KEY SQ 1 4 x 1 19 1 14 SZ128041 SSCR 3 8 16UNC 3 8 CP KNRL 2 15 SZ9902534 ...

Страница 142: ...Y ITEM PART NUMBER DESCRIPTION QTY 1 SZ9901880 WELDMENT ARM SWING OVER 1 2 SZ9902509 ASSEMBLY CABLE 3 16 7 x 19 14 THIMBLE GRAB 1 3 SZ02165035 WELDMENT SHEAVE 2 4 SZ127003 WASHER FLAT 1 2 4 5 SZ128018 PIN HAIR 1 8 5 6 SZ0213235 CABLE 3 16 x 35 W GRABHOOK 1 5 1 4 3 4 2 5 5 6 ...

Страница 143: ...actor Requirements 145 Optional Kits 145 AUGER HEIGHT REACH CHART 146 HARDWARE TORQUE VALUES 147 Metric Chart 147 Imperial Chart 148 HYDRAULIC CONNECTION SPECIFICATIONS 149 O Ring Fitting Straight Thread 149 O ring Face Seal Connection 149 Flare Fitting 149 Port Seal O ring Boss Fitting 149 Tubelines And Hoses 149 ...

Страница 144: ...Specifications Backsaver Auger 12112 12122 144 ...

Страница 145: ...5 w 8 Bolt Hubs Tires 12 5L x 15 12 5L x 15 Swing Auger Drive Internal Drive w Externally Mounted Gear Boxes Hopper Dimensions 60 x 40 60 x 40 Weight 9 250 lb 9 500 lb DESCRIPTION 12112 12122 PTO Drive 540 RPM w 55 Series CV Joints w Extended Life Bearings PTO HP Minimum 110 HP 120 HP Hydraulic Pressure Minimum 1500 PSI 1500 PSI Maximum Discharge Height 65 7 65 10 DESCRIPTION PART NO 12112 12122 1...

Страница 146: ...ons Backsaver Auger 12112 12122 146 AUGER HEIGHT REACH CHART MODEL A B C D E 19 MAX 19 MAX 19 MAX 19 MAX 12112 112 38 1 65 7 43 2 63 7 23 6 30 9 33 41 7 12122 122 41 4 65 10 56 9 50 8 24 5 60 6 39 2 47 7 A B D E C ...

Страница 147: ...r Unplated Plated W ZnCr CL 8 w CL 8 8 Bolt M4 1 7 15 2 2 19 2 6 23 3 4 30 3 7 33 4 8 42 1 8 16 M6 5 8 51 7 6 67 8 9 79 12 102 13 115 17 150 6 3 56 M8 14 124 18 159 22 195 28 248 31 274 40 354 15 133 M10 28 21 36 27 43 32 56 41 61 45 79 58 30 22 M12 49 36 63 46 75 55 97 72 107 79 138 102 53 39 M16 121 89 158 117 186 137 240 177 266 196 344 254 131 97 M20 237 175 307 226 375 277 485 358 519 383 671...

Страница 148: ...6 229 28 250 37 324 14 125 20 176 3 8 23 17 30 22 35 26 46 34 50 37 65 48 26 19 35 26 7 16 37 27 47 35 57 42 73 54 80 59 104 77 41 30 57 42 1 2 57 42 73 54 87 64 113 83 123 91 159 117 61 45 88 64 9 16 81 60 104 77 125 92 163 120 176 130 229 169 88 65 125 92 5 8 112 83 145 107 174 128 224 165 244 180 316 233 122 90 172 127 3 4 198 146 256 189 306 226 397 293 432 319 560 413 217 160 306 226 7 8 193 ...

Страница 149: ... the port seal fitting NOTE If a torque wrench cannot be used use the hex flat tightening method as an approximate guideline NOTE Port seal fittings are not recommended in all applications Use O ring boss fittings in these applications Tubelines And Hoses Replace any tubelines that are bent or flattened They will restrict flow which will slow hydraulic action and cause heat Replace hoses which sho...

Страница 150: ...Specifications Backsaver Auger 12112 12122 150 ...

Страница 151: ...Warranty Backsaver Auger 12112 12122 151 WARRANTY WARRANTY 153 ...

Страница 152: ...Warranty Backsaver Auger 12112 12122 152 ...

Страница 153: ...ter the expiration of the Farm King Limited Warranty and used and serviced as provided for in the Operator s Manual to be free from defects in materials or workmanship for a period of thirty 30 days from the invoice date for the parts Farm King will fulfill this limited warranty by at its option repairing or replacing any covered part that is defective or is the result of improper workmanship prov...

Страница 154: ...EXAMPLE ONLY AND NOT LIMITATION LOSS OF CROPS LOSS OF PROFITS OR REVENUE OTHER COMMERCIAL LOSSES INCONVENIENCE OR COST OF REPLACEMENT OF RENTAL EQUIPMENT IN NO EVENT SHALL FARM KING S CONTRACT OR WARRANTY LIABILITY EXCEED THE PURCHASE PRICE OF THE PRODUCT Note that some states do not allow limitations on how long an implied warranty lasts or the exclusion or limitation of incidental or consequenti...

Страница 155: ...HYDRAULIC ASSEMBLY 65 HYDRAULIC CONNECTION SPECIFICATIONS 149 HYDRAULIC PARTS 117 INITIAL SET UP 76 LIFT STOP 130 LOADING GRAIN INTO THE HOPPER 93 LOWER GEARBOX SZ0160112 118 LUBRICATION 105 MAIN AUGER SHEAR BOLT 111 MAIN TUBE FLIGHTING 129 OPERATING SAFETY ZONE 18 OWNER S INFORMATION 9 SAFETY INSTRUCTIONS 13 SAFETY SIGN DECAL INSTALLATION 112 SAFETY SIGN OFF FORM 28 SAFETY SIGNS DECALS 19 SERVICE...

Страница 156: ...Alphabetical Index Backsaver Auger 12112 12122 156 ...

Страница 157: ......

Страница 158: ...ue West Salem SD USA 57058 0398 Toll Free 1 888 FK 80001 E mail info buhler com www farm king com Equipment shown is subject to change without notice 2012 Buhler Trading Inc Printed in Canada TSX BUI www farm king com ...

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