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Fagor Automation S. Coop.

20i-M / 30i-M

20i-M B / 30i-M B

Installation/Operation Manual

Manual code: 14460053
Manual version: 0703
Software version: 4.xx

Содержание Innova 20i-M

Страница 1: ...Fagor Automation S Coop 20i M 30i M 20i M B 30i M B Installation Operation Manual Manual code 14460053 Manual version 0703 Software version 4 xx ...

Страница 2: ...14 2 7 1 Linear and bolt hole drilling 15 2 7 1 1 Work plane selection 15 2 7 1 2 Bolt hole drilling 15 2 7 1 3 Execution of bolt hole drilling 16 2 7 1 4 Linear drilling 17 2 7 2 Coordinate freeze HOLD 17 2 7 3 Calculator 18 2 7 3 1 Operating with the calculator 18 2 7 3 2 Recall and Reset modes 19 2 7 4 Part angle measuring 20 2 7 5 Corner rounding 21 3 DRO installation 22 3 1 Installation of th...

Страница 3: ...decimal degrees and Degrees Minutes Seconds To get into and out of home search mode TOOL It stays on when operating in tool radius compensation mode Activate tool radius compensation Cancel tool radius compensation Select the current reference To access the special functions bolt hole and linear drilling hold calculator part angle corner rounding To select the axis or preset it with a certain valu...

Страница 4: ... the corresponding error code See the error table and PAR11 for more options Turns the DRO on or off Precautions Before disconnecting this unit from mains press this key so it saves the current position If the unit is turned off or there is a power outage the DRO will try to save the current position If it does not have enough time to safe all the data it will display ERROR 2 when turned back on ...

Страница 5: ...on or off to indicate the double or actual reading respectively Notes This works in this way if bit 2 of installation parameter PAR04 radius diameter of the axis has been preset as 1 commutated Hysteresis or minimum position value When carrying out certain operations such as drilling hard material EDM etc the position display may fluctuate annoyingly In these cases the operator can eliminate this ...

Страница 6: ... to the home point chosen in the feedback system linear or encoder Press this sequence to access the Home Search mode ABS In Absolute ABS when the ABS led is on it displays the distance from the present position of the axis to part zero D I In Incremental when the ABS and home LEDs are off the distance from the present position of the axis to the previous position is displayed Toggles between the ...

Страница 7: ...ioned without tool compensation canceled because the hole coordinates are referred to the center and no tool radius compensation is needed 2 2 1 1 Absolute mode Set the dro in absolute mode Move the axis until the display reads 14 000 B position and drill the hole Move the axis until the display reads 37 000 C position and drill the hole Move the axis until the display reads 62 000 D position and ...

Страница 8: ...tting the relative distance with respect to the next hole Starting at point A Preset the relative distance to the next hole See note Move the axis until the display reads 0 000 B position and drill the hole Preset the relative distance to the next hole See note Move the axis until the display reads 0 000 C position and drill the hole Preset the relative distance to the next hole See note Move the ...

Страница 9: ...ou are using the same machine zero point home Fagor also offers encoders with distance coded reference marks every 20 40 or 100 mm When using these distance coded reference marks there is no need to move to the 0 position to find the references simply move a distance equal to the gap between marks 20 40 or 100 mm depending on the linear encoder When using an absolute encoder there is no need to se...

Страница 10: ...stroke sequence Note Since only the diameter of a tool may be stored when changing a tool its dimensions must be entered again 2 4 2 Tool dimension compensation while machining To properly machine the part the tool diameter must be compensated depending on the machining direction Tool This led turns on when activating any of the compensations Cancels tool compensation and turns the Tool led off 2 ...

Страница 11: ... press this key To preset this side to 0 See note Notes If installation parameter PAR11 1 just press the axis key X Y or Z to zero it The tool diameter value must be previous entered in order to set the datum zero point correctly 2 5 Special operations 2 5 1 Scaling factor It is possible to apply a scaling factor within 9 999 for mold making applications The DRO will then show the axis position re...

Страница 12: ...Press the sequence 1 2 X for one axis or 1 2 Y for the other The DRO will display half of the distance covered by the tool Retract the axes until the displays read 0 0000 the tool can be placed exactly at the center of the part 2 6 Examples of how to operate with tool compensation The following illustration displays the typical application of tool compensation to make both an inside and outside po...

Страница 13: ...A For that Press these keystroke sequences Compensate for the tool X 0 000 Y 0 000 Move both axes until the displays read X 0 000 and Y 0 000 Go to point B For that Press these keystroke sequences Compensate for the tool X 0 000 Y 0 000 Move X axis until the displays read X 0 000 and Y 0 000 And so on for the remaining points of the figure using the icon keys shown 2 6 2 Outside pocket 30 56 10 00...

Страница 14: ...ool X 0 000 Y 0 000 Move X axis until the displays read X 0 000 and Y 0 000 And so on for the remaining points of the figure using the icon keys shown 2 7 Access to special modes Pressing F accesses the special functions menu Pressing this key repeatedly displays the various available options Pressing ENTER assumes the selected option A function may be directly accessed by pressing F and then the ...

Страница 15: ...ressing their keys X Y or Z Then press this key 2 7 1 2 Bolt hole drilling It allows up to 99 holes to be drilled in a bolt hole pattern without having to calculate the coordinates X Y of each hole by simply keying in some basic data To access the bolt hole drilling mode directly Example CENTER Coordinate of the center of the bolt hole X 37 899 and 30 467 RADIUS RADIUS of the bolt hole 23 918 HOLE...

Страница 16: ...AR and key in the right value 2 7 1 3 Execution of bolt hole drilling After entering this data the DRO displays the text HOLE 01 in the display X and turns the Y off After pressing this key to X 23 105 Y 6 190 show the position of the first hole X 0 000 Y 0 000 Move the axes until the displays read X 0 000 and Y 0 000 Press this key HOLE 02 It displays this text Press this key again to X 16 915 Y ...

Страница 17: ...eal position of the axis This comes about when it is necessary to change the tool and preset the dimension of the new one Example To change a tool at any known point of the part Touch the part with the tool Go into HOLD mode The reading for that axis freezes with the current value Select the axis Remove the tool to be replaced and insert the new one Approach the new tool to the freezing point and ...

Страница 18: ...de 2 7 3 1 Operating with the calculator Enters the first operand in the X axis display Enters the second operand in the Y axis display Toggles between the various operations Toggles between the various trigonometric operations It carries out the operation and leaves the result on the X axis display Basic operations Display Meaning Operation ad Add Result X Y su Subtract Result X Y nu Multiply Res...

Страница 19: ... of the calculation Example Calculate Y position 5 and preset the Y axis with the result Display keys Operation Display X 25 Y 10 Z 16 Goes into calculator mode X 0 Y 0 Z Ad X 0 Y 0 Z Ad Goes into RECALL mode and enters the current position in the Y axis X 10 Y 0 Z Ad X 10 Y 0 Z Ad Presets the divisor 5 X 10 Y 5 Z Ad X 10 Y 0 Z Ad Selects the divide operation X 10 Y 5 Z di X 10 Y 5 Z di Result in ...

Страница 20: ... two points on it To do this follow this procedure Move the tool until it touches the part at any point Access the angle calculation mode Touch the part with the tool at any other point Press ENTER so the DRO calculates the angle or C to cancel the operation The X axis display will show the angle in ten thousandths of a degree 0 0001º and the Z axis display will do so in degrees minutes and second...

Страница 21: ... Requested data Starting position The current position is assumed as the starting point for the machining operation Tool dimensions If no tool has been defined diameter 0 it will request a diameter value Work plane and final position select the axes that define the desired plane XY YZ or XZ and enter the final position Note The value of the final position must be incremental or absolute according ...

Страница 22: ... Installation Operation 20i M 30i M V0703 3 DRO installation 3 1 Installation of the built in model Dimensions of the enclosure hole for inserting the DRO Built in DRO insertion Bolt ISO 7380 M4 x 10 Inox Nut DIN 985 M4 Inox ...

Страница 23: ...k device X2 SUB D HD type 15 pin female connector for 2nd axis feedback device X3 SUB D HD type 15 pin female connector for the third axis feedback device Only available at the 30i M model UL seal In order to comply with UL standards this unit must be connected in the final application using a listed detachable cord set BLEZ with a molded three prong plug and a suitable fitting to be connected to ...

Страница 24: ...º C and 45º C 41ºF and 113ºF The storage temperature inside the DRO enclosure must be 25º C and 70º C 13º F and 158º F Maximum relative humidity 95 non condensing at 45ºC 113ºF Front Panel Sealing IP54 DIN 40050 Rear panel IP4X DIN40050 except for built in models in which case is IP20 3 4 Connections 3 4 1 Connection of the feedback systems The feedback systems linear or rotary encoders are connec...

Страница 25: ... Setup meaning that the feedback is not set up yet 3 5 2 Operating mode Move the axis to the desired origin or zero point and press the axis key The display shows START Move the axis in the direction that you wish to define as positive all the way to the end of the travel so the DRO can read as many reference marks as possible Press ENTER to finish The moving direction used will be assumed as the ...

Страница 26: ...ation parameters These DROs have a number of installation parameters to configure it for a particular application The way these parameters are displayed depends on whether they are general or particular for each axis If it affects the axes the parameter number PAR appears on each axis display and the corresponding axis key must be pressed to modify it If it is a general parameter and there are mor...

Страница 27: ... Select axis Press this key to save the displayed value Press this key to cancel the modification Move through parameters Press the ENTER key to go on to the next parameter or Press this key to return to the previous one To quit the parameter editing mode Press this key To go to a particular parameter To go directly to a particular parameter without going through the previous ones once in paramete...

Страница 28: ...near axis 0 mm 1 leadscrew pitch in inches Rotary axis 0 degrees 1 seconds Note These units refer to feedback pulses not to the position display 4 Type of axis 0 Linear 1 Rotary 3 Not being used at this time 2 Not being used it must be set to 0 1 Counting direction 0 normal 1 reverse If an axis count increases or decreases in the opposite direction to the one desired change the value of this digit...

Страница 29: ...here p Pulses per turn of the encoder P Leadscrew pitch in mm turn R Resolution in mm pulse F Multiplying factor to be applied PAR03 External multiplying factor when using distance coded reference marks or TTL signals Independent for each axis It is not required when using absolute feedback Options 1 5 10 20 25 50 Factory setting 1 Note In the table X means that the bit is irrelevant p P RxF Feedb...

Страница 30: ...this parameter will be ignored PAR07 Combine the reading of an axis Independent for each axis It indicates the number of the axis to be added 0 means none 1 X axis 2 Y 3 Z With the negative sign the other axis count will be subtracted Factory setting 0 The axis being combined must have the same resolution as the one combined with PAR01 PAR02 PAR03 Possible values 2 to 2 20i M 3 to 3 30i M Note Whe...

Страница 31: ...rence point with respect to the reference zero of the scale independent for each axis Usually the machine reference zero reference mark of the linear encoder does not coincide with the absolute zero to be used Therefore when using standard Io s this parameter must be assigned the value of the distance from the machine zero point to the feedback reference point Numeric value in resolution units for...

Страница 32: ...s off or on If PAR08 bit 2 1 when the axis exceeds the travel distance between both parameters the relevant display starts blinking until it is positioned within these limits PAR14 Binary type home search setting Digit 8 7 Not being used at this time they must be set to 0 6 If 1 it indicates mandatory home search on power up 5 Direction of the distance coded Io 0 Increasing 1 Decreasing 4 1 Pitch ...

Страница 33: ...er up The compensation point must have at least one point with no error error 0 Select the desired axis and enter the number of points to be used for the axis up to 40 zero means that there is no compensation table for the axis Where POS 1 is the point number to enter and ERROR 1 the amount of error to be compensated Multi point leadscrew error compensation table in mm Point Nr Position Error to b...

Страница 34: ...sis distance desired to avoid the flickering of the displayed position PAR53 Select the number of decimals to be displayed Possible values 0 0 to 6 6 The first digit corresponds to the number of decimals to be displayed in mm and the second digit to the number of decimals in inches When selecting a 0 value or a value greater than the number of decimals of PAR01 it will display the factory set numb...

Страница 35: ... Electrical equipment of the machines ELECTROMAGNETIC COMPATIBILITY EN 61000 6 4 Emission EN 55011 Radiated Class A Group 1 EN 55011 Conducted Class A Group 1 EN 61000 3 2 Harmonics EN 61000 3 3 Flickers EN 61000 6 2 Immunity EN 61000 4 2 Electrostatic discharges EN 61000 4 3 Radiofrequency Radiated Electromagnetic Fields EN 61000 4 4 Bursts and fast transients EN 61000 4 5 Shockwaves EN 61000 4 6...

Страница 36: ...n order to avoid electrical discharges and fire hazards do not apply electrical voltage outside the range indicated in chapter 2 of this manual Ground connection In order to avoid electrical discharges connect the ground terminals of all the modules to the main ground terminal Before connecting the inputs and outputs of this unit make sure that all the grounding connections are properly made Befor...

Страница 37: ...h as Powerful loads connected to the same AC power line as this equipment Nearby portable transmitters Radio telephones Ham radio transmitters Nearby radio TC transmitters Nearby arc welding machines Nearby High Voltage power lines Disturbance generating elements of the machine Etc Safety symbols Symbols which may appear on the manual WARNING symbol It has an associated text indicating those actio...

Страница 38: ...ligence and has been manipulated by personnel authorized by FAGOR If once the service call or repair has been completed the cause of the failure is not to be blamed the FAGOR product the customer must cover all generated expenses according to current fees No other implicit or explicit warranty is covered and FAGOR AUTOMATION shall not be held responsible under any circumstances of the damage which...

Страница 39: ...und outlets are as they should be If there are OK disconnect the feedback connectors one by one If the dro comes on it means a feedback failure If the fault persists get in touch with Fagor Automation s Customer Services Department about it Error codes Error Description FAGOR dro Power outage or turned off with main switch after saving the data Error 02 The unit has been turned off without previou...

Страница 40: ...ld damage the materials the equipment is made with Do not use high pressure compressed air to clean the item as this could give rise to an accumulation of charges which in turn lead to electrostatic discharges The plastics used in the front panel of the DRO stand up to Grease and mineral oils Alkalis and bleaches Dissolved Detergents Alcohol Avoid the effect of solvents such as Chlorohydrocarbons ...

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