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Curtiss-Wright | Tritex II DC Rev. J PN49220 2/8/2016

TROUBLESHOOTING PROCEDURES

............................................................. 54

MAINTENANCE

................................................................................................. 55

Procedures for Roller Screw Re-Greasing ...................................................... 55

Lubrication Maintenance

..................................................................... 56

Grease Renewal

................................................................................ 56

Reassembly

...................................................................................... 57

Procedures for Complete Re-Greasing ........................................................... 58

Disassembly

...................................................................................... 58

Lubrication Maintenance

..................................................................... 59

Grease Renewal

................................................................................ 59

Reassembly

...................................................................................... 60

ACCESSORIES

................................................................................................. 62

Cables ............................................................................................................. 62

TTIOC-xxx I/O Cable

.......................................................................... 62

TTIPC-xxx Power Cable

..................................................................... 63

TTICO-xxx Communications Cable

...................................................... 63

Communication Converters ....................................................................... 65

Power Supply .................................................................................................. 65

TTPS1048 Power Supply Introduction

.................................................. 65

Shunt Regulator .............................................................................................. 67

TTSR1 Shunt Regulator Option

........................................................... 67

Power Distribution and Surge Filter ................................................................ 69

TDCESF1 Power Distribution and Surge Filter Accessory

...................... 69

SAFETY CONSIDERATIONS

As with any electro-mechanical device, safety must be considered

during the installation and operation of your Tritex Series actuator.
Throughout this manual you will see paragraphs marked with CAUTION
and WARNING signs as shown below

“Warning”

indicates the information following is essential

to avoiding a safety hazard.

“Caution”

indicates the information following is necessary

for avoiding a risk of damage to the product or other
equipment.

General

Failure to follow safe installation guidelines can cause
death or serious injury. The voltages used in the product

_____________________________

WARNING

CAUTION

_____________________________

WARNING

Содержание Tritex II DC Series

Страница 1: ...the right to change the design and operation of the equipment described herein and any associated motion products that may appear in this document Information in this document pertaining to equipment...

Страница 2: ...rs bearings brakes bushings gears splines and roller screw parts are considered wear parts and must be inspected and serviced on a regular basis Any damage caused by failure to properly lubricate Exla...

Страница 3: ...24 Introduction 24 Main Power Supply Selection 24 Unregulated AC DC Power Supplies 25 Regulated AC DC Power Supplies 25 Power from Battery Systems 27 Handling Regen Energy Internal Shunt Resistor and...

Страница 4: ...Distribution and Surge Filter 69 TDCESF1 Power Distribution and Surge Filter Accessory 69 SAFETY CONSIDERATIONS As with any electro mechanical device safety must be considered during the installation...

Страница 5: ...e necessary training and experience They must read this safety information and this manual carefully None of the functions or features of the Tritex actuator may be used to ensure safety of personnel...

Страница 6: ...capacitor It is the responsibility of the user to avoid any possibility of electric shock from the pins if they are accessible Grounding High Leakage Current In the event of a fault this equipment ha...

Страница 7: ...nections the power wires must be UL approved copper only wires 12 AWG 300 VAC minimum rating and 105 C minimum rating For other non hazardous installations Use the above connection method or Cable wit...

Страница 8: ...Curtiss Wright Tritex II DC Rev J PN49220 2 8 2016 8...

Страница 9: ...Curtiss Wright Tritex II DC Rev J PN49220 2 8 2016 9...

Страница 10: ...Curtiss Wright Tritex II DC Rev J PN49220 2 8 2016 10 EU Declaration of Conformity for CE Mark...

Страница 11: ...ed except CSA certified installations 24V and 12V Nominal will result in reduced speeds The Tritex actuators are available in linear and rotary versions with integrated amplifier and motion control Fr...

Страница 12: ...power and I O connections are available 60 mm frame sizes have top exiting 90 degree M23 connectors shown below or embedded leads connection options 75mm and 90mm frame sizes have rear exiting connect...

Страница 13: ...ons Shown with 90 Degree M23 Connectors 75 90 mm Frame Rear Exiting Connectors Shown with M23 Connectors M23 I O connector Communications Connector Ethernet Optional M23 Power connector M23 Power conn...

Страница 14: ...ge drop 100mA max continuous load short circuit overload protect programmable functions Analog Input 10V differential input 13 bit resolution Isolated 4 20 mA with 14 bit resolution ext power 12V max...

Страница 15: ...assembly for greasing Mounting Configurations The standard configurations available are Rear Clevis Side Mount Side Trunnion and Front Flange See Model Mask and ordering guide in Overview section Gene...

Страница 16: ...ime compromising the seal between the gland and the cable Cable strain reliefs should also be considered to assure tension bending radius or flexing of the cable over time does not compromise the seal...

Страница 17: ...series with the actuator overtemperature sensor to form a combined run permissive signal When manual drive is engaged an Actuator Overtemperature fault occurs The fault action for this fault will dis...

Страница 18: ...t completely engaged this will prevent the gears from meshing If the rod is not moving continue to press down while turning the manual drive slowly until it pushes farther down When this happens you h...

Страница 19: ...Curtiss Wright Tritex II DC Rev J PN49220 2 8 2016 19 Dimensions...

Страница 20: ...Curtiss Wright Tritex II DC Rev J PN49220 2 8 2016 20...

Страница 21: ...Curtiss Wright Tritex II DC Rev J PN49220 2 8 2016 21...

Страница 22: ...Curtiss Wright Tritex II DC Rev J PN49220 2 8 2016 22...

Страница 23: ...Curtiss Wright Tritex II DC Rev J PN49220 2 8 2016 23...

Страница 24: ...a user parameter where appropriate to protect a power supply from overvoltage during regen The power supply output current rating depends on the maximum actuator power required for the installation A...

Страница 25: ...ch that the maximum output voltage under high line and light load conditions does not exceed the drive maximum voltage rating 48V 10 For instance when using the TTPS1048 power supply if the line volta...

Страница 26: ...e load will increase the bus voltage and could possibly damage the output of a regulated power supply If a regulated power supply is used for bus power a blocking diode should be installed to protect...

Страница 27: ...results in the bus voltage pumping up and down enough to turn on the shunt This reduces the available capacity for handling expected energy from deceleration Likewise if an overly aggressive move pro...

Страница 28: ...ional energy Handling Regen Energy External Shunt Resistor and Regulator For applications lowering vertical loads or decelerating a large inertia or working to hold back some force regen energy will e...

Страница 29: ...ng bus power during an emergency stop condition The actuator enable function should not be relied on for this function when equipment or personnel safety is required Disconnect only the bus power do n...

Страница 30: ...gauge 4 mm 2 Logic Power 2 amp 125 V dc Bussmann type ABC or similar 18 gauge 1 5 mm 2 Twelve gauge wire is recommended for bus power to reduce voltage drop across the wire during peak power demands I...

Страница 31: ...from breaking off and shorting internal electronics When the I connector option and Exlar cables are used this function is included in the cable connector construction at the actuator end NPT Connecti...

Страница 32: ...onnections must be properly grounded using a single point grounding method Grounding Diagram _____________________________ WARNING Other Equipment GND PE Fuse Incoming AC Supply Fuse Single point GND...

Страница 33: ...or Option Wire Color TTIPC B Option Bus Power 12 48 V dc 1 Blue Red Logic Power 12 48 V dc 3 White Blue Power Common 4 Black Black PE GND 2 Green Green N C A Orange N A N C B Red N A Remote Absolute P...

Страница 34: ...C Rev J PN49220 2 8 2016 34 Power Connections on Terminal board 75 mm and 90 mm Signal Terminal Label for N or G Minimum Wire AWG Bus Power 12 48 V dc Bus 12 Power Common COMMON 12 Logic Power 12 48 V...

Страница 35: ...d Green INPUT7 8 Red Yellow INPUT8 9 Beige Field I O Power 24V 6 Red Field I O Common 19 Black ANALOG IN 10 Green ANALOG IN 11 White ANALOG OUT 13 Blue ANALOG OUT reference 14 Orange OUTPUT4 15 White...

Страница 36: ...I O Power 4 Analog REF 5 INPUT 5 5 Out 4 5 RS485 6 INPUT 6 6 Out 3 6 RS485 7 INPUT 7 7 Out 2 7 RS485 COM 8 INPUT 8 8 Out 1 8 PE 9 PE Pin header P8 used for Absolute Position Battery connector 10 PE F...

Страница 37: ...rck FS 57 1 will be presented to the user for connection or T ing off of For the 75mm and 90mm models there is also the option CON of user wiring in which individual wires can be passed through the ca...

Страница 38: ...lications not requiring I O isolation a single power supply can be used however the supply must be a regulated to 30 V or less The single power supply configuration cannot be used when bus power suppl...

Страница 39: ...tions see software section Input Wiring External Digital Input Specifications Description Specification Input Voltage Range 0 30 V dc On state voltage range 8 30 V dc Off state voltage range 0 5 V dc...

Страница 40: ...rn off Each output can be assigned to any of the internal output functions see software manual Each output is rated to continuously drive a 100 mA load and is short protected at 500 mA with automatic...

Страница 41: ...enables the brake will release after a time of 0 3 sec This allows time for the motor current to become active and hold the load before releasing the brake Starting from the enabled state with the bra...

Страница 42: ...signal must be wired differentially with a return wire to the analog signal source See software section for configuration of the analog input and analog positioning parameters Analog input wiring from...

Страница 43: ...olated or differential input DO NOT CONNECT TO A GROUNDED POINT EXTERNALLY Analog Current Output Specifications Description Specification Current Output Range 0 10 V Load Range 20 k min Output resolut...

Страница 44: ...2016 44 Optional RS 485 Field Wiring for 75 mm and 90 mm 8mm communications connector 8mm communications connector Front view Function 8 mm Pin Number Wire Color for TTCOM J5 Terminal 485 1 Brown 5 48...

Страница 45: ...Exlar CBL T2USB485 M8 or any other standard 485 converter See Accessories section Internal RS485 Circuit CAUTION It is important that the RS485 REF is connected to the circuit common of the converteR...

Страница 46: ...these I O circuits are isolated from each other as well as all other actuator I O grounds and commons The IA4 option also includes four isolated digital inputs and three isolated digital outputs this...

Страница 47: ...4 20 mA Input Specification Description Specification Input Range 2 mA to 22 mA Loss of Signal condition 2 0 mA Voltage drop at 20mA 11V typ Input Resolution 14 bits over 4 20 mA range Update Rate 0 5...

Страница 48: ...edance the output can drive is dependent on the loop supply voltage If the drive is powered down the output goes to an off scale low output approximately 2mA Loop Supply Voltage Maximum Impedance 20 m...

Страница 49: ...cludes a remote mount battery assembly P N 48224 which must be mounted externally typically near the power supply The battery connections to the actuator are made through the power connector and cable...

Страница 50: ...acement battery for use on remote battery assembly is Exlar P N 50748 Replacement with any other battery will violate UL and CSA certification Travel limitations The counter has a range of 4096 motor...

Страница 51: ...12 D Coded Straight through Cord Set Conversion from M12 D Coded to 8 way Modular Straight through Cord Set Pin Signal Name 1 Transmit TX Pair 3 Transmit TX 2 Receive RX Pair 4 Receive RX 8 Way Modula...

Страница 52: ...n most applications Under extreme conditions there may be unwanted electromagnetic interaction between the Tritex actuator and other equipment It is the responsibility of the installer to ensure that...

Страница 53: ...Curtiss Wright Tritex II DC Rev J PN49220 2 8 2016 53 Cable Shield Grounding Example...

Страница 54: ...ge for the capacity of the actuator or too much friction is present 2 Excessive side load 3 Misalignment of output rod to load 4 Current limit in drive is set too low 5 Power supply has too low of cur...

Страница 55: ...clamp the anti rotate cross member to the actuator output rod Slide the anti rotate mechanism forward and off the actuator The end cap houses the Tritex drive and control Extreme care should be taken...

Страница 56: ...RPM Recommended Grease Renewal Period hours CASE TEMP 65 C 149 F CASE TEMP 80 C 176 F 250 10 000 5 000 500 8 500 4 250 1000 6 000 3 000 1500 3 500 1 750 Grease Renewal The angular contact thrust bear...

Страница 57: ...help to align the threads on the roller screw with the threads in the ITC Rotate the roller screw clockwise and it should begin to thread into the cylinder If it does not turn freely remove it and beg...

Страница 58: ...anti rotate assembly skip this step Loosen the two machine screws that clamp the anti rotate cross member to the actuator output rod Slide the anti rotate mechanism forward and off the actuator 3 Rem...

Страница 59: ...speed RPM Recommended Grease Renewal Period hours CASE TEMP 65 C 149 F CASE TEMP 80 C 176 F 250 10 000 5 000 500 8 500 4 250 1000 6 000 3 000 1500 3 500 1 750 Grease Renewal The angular contact thrus...

Страница 60: ...ltiple start screw and this is not always easy DO NOT FORCE THE ROLLER SCREW INTO THE CYLINDER It is best to have the actuator vertical with the open end of the roller screw cylinder facing up Positio...

Страница 61: ...in the faceplate and through the holes in the rear end cap Pilot the flange on the pilot diameter located on the front of the faceplate 4 Replace the rear tie rod washers and nuts and tighten to the p...

Страница 62: ...Curtiss Wright Tritex II DC Rev J PN49220 2 8 2016 62 ACCESSORIES Cables TTIOC xxx I O Cable...

Страница 63: ...Curtiss Wright Tritex II DC Rev J PN49220 2 8 2016 63 TTIPC xxx Power Cable...

Страница 64: ...Curtiss Wright Tritex II DC Rev J PN49220 2 8 2016 64 TTICO xxx Communications Cable...

Страница 65: ...485 end Leaving it connected with the USB end unconnected will load down the RS485 network and not allow it to function Power Supply TTPS1048 Power Supply Introduction The TTPS1048 is an unregulated p...

Страница 66: ...ecognized for USA and Canada File Number E133338 TUV Rheinland licensed Certificate no R 9675002 Complies with the requirements of standard EN 60590 and low voltage directive 72 23 EEC TTPS1048 Power...

Страница 67: ...r is only active when the voltage exceeds the set level otherwise no current passes through the power resistor The shunt regulator automatically turns the power resistor on and off as necessary to reg...

Страница 68: ...2 8 2016 68 Specifications Fuse 3A motor delay rated 250 VAC Filter Capacitance 1200 F Dissipation Capabilities 95W Resistance 5 Ohms Size 8 00 x 4 25 x 2 63 inches 203 2 x 108 0 x 66 7 mm Weight 0 8...

Страница 69: ...multiple drives Additional ground PE distribution with dual terminals on supply side Blocking diode with removable bypass link Inductor and additional bus capacitance to reduce ripple current at power...

Страница 70: ...t at J7 and J8 on each Power Distribution and Surge Filter device connected to the shunt regulator If there is only one drive connected to the shunt regulator the Shunt Link should be left in place to...

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