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Excel 2-Bag Catcher 42

119649

toc-1

REV A

Table of Contents

General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  1-1

To the New Owner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  1-1
Using This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  1-1
Warranty Registration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  1-1
Parts and Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  1-1

Safety Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  2-1

Safe Operation and Service Precautions . . . . . . . . . . . . . . . . . .  2-1
Safety and Instruction Decals. . . . . . . . . . . . . . . . . . . . . . . . . . .  2-1

Assembly Instruction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  3-1

Required Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  3-1
Parts List  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  3-1
Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  3-1

Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  4-1

Vacuum Pickup and Collection. . . . . . . . . . . . . . . . . . . . . . . . . .  4-1
Unloading the Catcher Bags  . . . . . . . . . . . . . . . . . . . . . . . . . . .  4-2
Transporting Mower With Catcher . . . . . . . . . . . . . . . . . . . . . . .  4-2
Converting To Side Discharge Mode . . . . . . . . . . . . . . . . . . . . .  4-2

Maintenance & Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  5-1

Maintenance  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  5-1
Storage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  5-1

Two Bag Catcher Warranty Policy. . . . . . . . . . . . . . . . . . . . . . . . . .  6-1

Parts Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  7-1

Содержание 2-Bag Catcher 42"

Страница 1: ......

Страница 2: ......

Страница 3: ...and Service Precautions 2 1 Safety and Instruction Decals 2 1 Assembly Instruction 3 1 Required Tools 3 1 Parts List 3 1 Assembly 3 1 Operation 4 1 Vacuum Pickup and Collection 4 1 Unloading the Catch...

Страница 4: ...REV A toc 2 119649...

Страница 5: ...sary without notification If a change has been made to your machine which is not reflected in this operator s manual or the parts manual see your Excel Dealer for current information and parts Warrant...

Страница 6: ...REV A 1 2 119649...

Страница 7: ...the catcher when using the catcher on this mower Never operate the mower with the catcher mounted and the weights not installed Make sure the weights are properly installed and secured Always be awar...

Страница 8: ...vicinity Remember the operator is responsible for accidents or hazards occurring to other people or their property Refer to the mower s operator s manual for illustrations showing the various safety...

Страница 9: ...e wrench with 48 ft lb range with a 5 8 hex socket Parts List NOTE Refer to the Parts Manual section starting on page 7 1 of this manual for more detailed parts information Assembly NOTE Refer to illu...

Страница 10: ...the mower frame Do not tighten the hardware at this time Figure 3 2 6 Attach the weight support to the LS and RS leg mounts Figure 3 2 7 Tighten the LS and RS leg mount hardware Figure 3 2 8 Place th...

Страница 11: ...Figure 3 4 NOTE Some mower models have a taller rear engine guard If a catcher is being attached to one of these mod els it will be necessary to remove the engine guard Fig ure 3 5 Figure 3 2 Figure 3...

Страница 12: ...sufficient access to the frame with the fender loose Figure 3 4 Catcher frame Cap Screw 375 16 x 75 Hair pin Tie rod Cap Screw 375 16 x 75 Nut 375 16 HXFLK Nut 375 16 HXFLK Support gusset RH Support...

Страница 13: ...rds after the nut clears the support gusset Figure 3 4 Figure 3 9 IMPORTANT Be certain that the nut does not catch or pinch the vapor line Then insert the tie rod through the proper hole in the catche...

Страница 14: ...helps to secure the outlet tube to the deck by locking the bump on the outlet tube with the cams of the discharge chute Figure 3 17 Figure 3 18 Secure the outlet tube in place with the elastic latches...

Страница 15: ...side vent line original routing Zip tie Vent line Tie rod nut Left side vent line new routing Fuel line Tie vapor line to bracket enough to pull vapor line away from the tie rod threads Bracket Figure...

Страница 16: ...b Discharge chute Screwdriver Hammer Tab Figure 3 17 Figure 3 18 Figure 3 19 Discharge chute bracket slot Discharge chute Outlet tube tab Outlet tube tab not installed correctly Discharge chute bracke...

Страница 17: ...119649 3 9 REV A Figure 3 20 Figure 3 21 Outlet tube knob Transfer tube slot Elastic latch Outlet tube Transfer tube Elastic latch Figure 3 22 Bag frame hook Catcher frame Bag...

Страница 18: ...REV A 3 10 119649 Figure 3 23 Catcher lid CE 375 x 3 00 with bale pin CE 375 x 3 00 with bale pin...

Страница 19: ...ooks full move the deck clutch switch to the disengaged position and drive the machine to the unloading area It is best that the bags be unloaded before the discharge chute and tube areas become clogg...

Страница 20: ...will be necessary to remove the bags tubes catcher lid and weights from the mower The weight mount and catcher frame can remain in place on the mower When converting to the side discharge mode it is...

Страница 21: ...rtain the discharge chute is lowered to the mowing position before mowing WARNING Failure to correctly torque the bolt may result in the loss of the blade which can cause serious injury WARNING Always...

Страница 22: ...REV A 4 4 119649...

Страница 23: ...damaged parts consider replacing them at this time Touch up chipped paint areas your dealer has aerosol spray paint available WARNING Never work on the mower deck when the engine is run ning WARNING C...

Страница 24: ...REV A 5 2 119649...

Страница 25: ...difications Excel Industries Inc turf equipment which has the serial number removed or made illegible Depreciation or damage caused by normal wear lack of reasonable and proper maintenance failure to...

Страница 26: ...ustries Inc Product following the maintenance procedures described in your operator s manual Such routine maintenance whether performed by a dealer or by you is at your expense This machine like any o...

Страница 27: ...119649 7 1 REV A Parts Manual Catcher Frame 7 2 Catcher Lid 552396 7 4 Catcher Chute Blades 7 6 Catcher Bag Assembly 552460 7 8...

Страница 28: ...REV A 7 2 119649 Catcher Frame 3 1 2 1 2 4 4 5 5 6 6 6 8 9 7 5 10 11 11 12 13 14 15 14 15 16 17 6 5 18 CATCHER LID...

Страница 29: ...16 X 75 HX FLK 6 016899 8 NT 375 16 HX FLK ZNYC 7 117303 1 LS SUPPORT GUSSET 8 086660 2 NT 375 16 NL G5 9 117304 1 RS SUPPORT GUSSET 10 117309 1 WEIGHT HOLD DOWN 11 604375 2 WEIGHT 12 117691 1 LS LEG...

Страница 30: ...REV A 7 4 119649 Catcher Lid 552396 12 10 10 11 9 10 10 1 2 3 8 8 4 8 4 6 7 4 4 5...

Страница 31: ...R INLET 3 604394 1 INLET SEAL 4 603400 13 FW 188 X 50 X 060 5 552396 1 CATCHER LID COMPLETE ASSEMBLY 6 117678 1 VENT MOUNT BRACKET 7 117584 1 BAG DIVIDER 8 604805 7 BLIND RIVET 9 064329 3 CS 250 20 X...

Страница 32: ...REV A 7 6 119649 Catcher Chute Blades 3 2 4 5 6 4 4 3 4 6 4 5 4 3 1 5 7 EXISTING HARDARE 1...

Страница 33: ...PART NO QTY DESCRIPTION 1 604387 1 UPPER CHUTE 2 604371 1 OUTLET TUBE 3 068551 3 NT 250 20 HX ZY NL 4 768515 6 FW 281 X 625 X 051 080H 5 604475 3 BUNGEE LATCH 6 704916 3 CS 250 20 X 1 25 HX G5 7 7939...

Страница 34: ...REV A 7 8 119649 Catcher Bag Assembly 552460 2 1 4 3 6 5 7...

Страница 35: ...INDEX NO PART NO QTY DESCRIPTION 1 117393 1 BAG SUPPORT 2 117390 1 BAG CATCH 3 602827 1 CB 312 18 X 1 25 ZNYC 4 117401 1 CLAMP BRACKET 5 768523 1 FW 343 X 687 X 051 080H 6 058776 1 NT 312 18 HX ZY NL...

Страница 36: ...REV A 7 10 119649...

Страница 37: ...Parts and Service 1 1 Parts List 3 1 Required Tools 3 1 Safe Operation and Service Precautions 2 1 Safety and Instruction Decals 2 1 Storage 5 1 To the New Owner 1 1 Transporting Mower With Catcher At...

Страница 38: ...REV A i 2 119649...

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