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WARNING:  
If the information in these instructions are not followed exactly, 
a  fi re or explosion may result causing property damage, 
personal injury or loss of life.  

FOR YOUR SAFETY
Do not store or use gasoline or other fl ammable vapours and 
liquids in the vicinity of this or any other appliance.

Installation and service must be performed by a qualifi ed 
installer, service agency or the gas supplier.

FOR YOUR SAFETY
What to do if you smell gas:



Do not try to light any appliance



Do not touch any electrical switch: 
do not use any phone in your 
building.



Immediately call your gas supplier 
from a neighbour's phone. Follow 
the gas supplier's instructions.



If you  cannot reach your gas 
supplier, call the fi re department.

FPI FIREPLACE PRODUCTS INTERNATIONAL LTD.  6988 Venture St., Delta, BC  Canada, V4G 1H4

918-683b

MODELS:    P95-NG4 Natural Gas     P95-LP4 Propane

06/16/10

P95-4 Zero Clearance Direct Vent Gas Fireplace

Owners & 

Installation Manual

Tested by:

Installer: Please complete the details on the back cover 

and leave this manual with the homeowner.

Homeowner: Please keep these instructions for future reference.

www.excalibur-fi re.com

Содержание P95-4

Страница 1: ...appliance Do not touch any electrical switch do not use any phone in your building Immediately call your gas supplier from a neighbour s phone Follow the gas supplier s instructions If you cannot rea...

Страница 2: ...has been designed to provide you with all the warmth and charm of a wood fireplace at the flick of a switch The model P95 4 has been approved by Warnock Hersey for both safety and efficiency As it al...

Страница 3: ...nce installation must comply with the manufacturer s installation instructions and local codes if any In the absence of local codes follow the current National Fuel Gas Code ANSI Z223 1 and the curren...

Страница 4: ...essage 8 General Safety Information 8 Installation Checklist 8 Locating Your Gas fireplace 9 Manufactured Mobile Home Additional Requirements 9 Optional Heatwave 9 Duct System Kit 9 Optional Heat Rele...

Страница 5: ...ollow the National Fuel Gas Code ANSI Z223 1 or Natural Gas and Propane Installation Code CSA B149 1 This appliance must be installed in accordance with the Standard CAN CSA Z240 MH Mobile Housing in...

Страница 6: ...ade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment The sign shall read in print size no less than one half 1 2 inch in size GAS V...

Страница 7: ...APPLIANCE BE KEPT CLEAN DUE TO HIGH TEMPERATURES THE APPLIANCE SHOULD BE LOCATED OUT OF TRAFFIC AND AWAY FROM FURNITURE AND DRAPERIES WARNING FAILURE TO INSTALL THIS APPLIANCE CORRECTLY WILL VOID YOU...

Страница 8: ...st conform with local codes or in the absence of local codes with the current Canadian or National Gas Codes CAN1 B149orANSIZ223 1Installation Codes 2 The appliance when installed must be electrically...

Страница 9: ...ACTURED MOBILE HOME ADDITIONAL REQUIREMENTS 1 Ensure that structural members are not cut or weakened during installation 2 Ensure proper grounding using the 8 ground lug provided See the Wiring Diagra...

Страница 10: ...barrier and drywall as per local installation codes Do not insulate the fireplace itself These drawings are to scale at 1 6 one inch 6 inches Mantel can be installed anywhere in shaded area or higher...

Страница 11: ...hole through wall for Flex or for DuraVent 4 2 7 8 Note 53 3 4 is the minimum height for both flex termination or Simpson Dura Vent venting 4 Note The unit does not have to be completely enclosed in a...

Страница 12: ...oles before installation Pins 2 Position bottom of cover plate over pins located at the bottom of the firebox Oblong Screw Holes 3 Bring cover plate towards the unit and hook top clip over and behind...

Страница 13: ...XL termination cap 1 6 screws 12 7 tube of Mill Pac 1 8 plated screws 8 9 screws 8 x 1 1 2 Drill Point Stainless Steel 4 10 vinyl siding standoff If longer runs are needed the FPI Direct Vent system...

Страница 14: ...d above meter regulator assembly 36 90cm a J Clearance to service regulator vent outlet 36 90cm K Clearance to non mechanical air supply inlet to building or the combustion air inlet to any other appl...

Страница 15: ...ing and add 2 inches Horizontal and Vertical Terminations for 5 x 8 Venting Alternate Horizontal Termination Cap Simpson Dura Vent Direct Vent The FPI AstroCap XLTM is certified for installations usin...

Страница 16: ...5DWS N A Offset Support 58DVA ES N A from FPI 5DT OS N A N A Wall Thimble Black 58DVA WT 5DT WT 5DWT TE 5DE90 Wall Thimble Support Ceiling Support 58DVA DC N A from FPI N A N A TE 5DE90B Firestop Spac...

Страница 17: ...rd Optional 946 606 Starter collar reducer 5 x 8 to 4 x 6 5 8 946 625 Vinyl Siding Standoff AstroCap XL Note When using Metal Fab Sure Seal Rigid Piping please note that the Adaptor 4DDA must be used...

Страница 18: ...e Clearances Locating Your Gas Fireplace Combustible Mantels Unit Base Stand offs Framing and Finishing Facing Requirement Hearth Requirement sections Horizontal vent must be supported every 3 feet Fi...

Страница 19: ...pipe length is 30 feet with minimum of 6 feet total vertical and maximum 8 feet total horizontal Please note minimum 1 foot between 90o elbows is required Option V H V V1 H H1 A 0 Min 1 Max 1 Min 2 Ma...

Страница 20: ...total pipe length is 30 feet with min of 6 feet total vertical and max 8 feet total horizontal Please note min 1 foot between 90o elbows is required Foradditionalverticalventingwith2 x 90o elbows ref...

Страница 21: ...mbustibles Note Must use optional flue adapter when using Simpson Dura Vent pipe Part 770 994 VENTING ARRANGEMENTS VERTICAL TERMINATIONS SIMPSON DURA VENT DIRECT VENT SYSTEM Propane Natural Gas The sh...

Страница 22: ...ations with Simpson Dura Vent Direct Vent vent systems for Propane and Natural Gas Maximum two 45o elbows allowed Vent must be supported at offsets Firestops are required at each floor level and whene...

Страница 23: ...on Failure to do so may result in drafting or per formance issues not covered under warranty Silicone red RTV is optional Note With Dura Vent the minimum height is achieved by installing a 90o elbow d...

Страница 24: ...the position of the appliance flue exit and mark the location wheretheventwillpenetratetheceiling Drill a small hole at his point Next drop a plumb bobfromtherooftotheholepreviouslydrilled in the ceil...

Страница 25: ...Flex 1 Locate the unit in the framing rough in the gas preferably on the right side of the unit and the electrical Junction block is on the left side on the left Locate the centerline of the terminat...

Страница 26: ...re tap s using a 5 16 ID hose 4 Light the pilot and turn the valve to ON position 5 The pressure check should be carried out with the unit burning and the setting should be within the limits specified...

Страница 27: ...h C W Wire 1 910 078 Battery Size AA Energizer En91 2 910 199 Clip Wire Holder 1 910 903 Wire Fan To Power Cord Ground 30 in 904 781 Velcro Hook Black 904 782 Velcro Hook Black 7 Pull off the pilot ca...

Страница 28: ...n in Fig 4 rotate the screw clockwise until snug do not overtighten 16 Verify that if the conversion is from NG to LPG the screw must be re assembled with the red o ring visible Fig 5 17 Re assemble t...

Страница 29: ...shield Ground wire from kit 29 Plug the DC spark generator wires to the DC Sparker 30 ConnectthegroundwiretotheDCSparker mounting bracket 32 Mount the heat shield to the DC Sparker Secure into place w...

Страница 30: ...sert the back brick panel first by carefully slipping it between the back wall of the firebox and the rear log bracket 5 Put the side panels in next Slide them in from the front and push them flat up...

Страница 31: ...them The logs are fragile handle with care do not force into position 2 Spread vermiculite around the base brick panel Then take some embers and spread them over the vermiculite as shown 27 45 27 46...

Страница 32: ...the top end of log 27 47 on the notch in log 27 45 and rest the notch on bottom right end of log 27 47 onto the left side of the 1st grate post The bottom left side of the log will touch the left sid...

Страница 33: ...nd 4th grate posts 27 49 4th Grate Post 3rd Grate Post 27 49 9 Rest the top end of log 27 50 in the notch on the right side of log 27 49 with the bottom end of log 27 50 sitting on the base brick pane...

Страница 34: ...INSTALLATION Completed Log Set Installation 27 45 11 Fit log 27 52 into the pins on logs 27 45 and 27 49 with the bottom left end of log 27 52 resting on the 2nd grate post 27 45 27 52 27 49 2nd Grate...

Страница 35: ...s from the mounting plate that are on the back of the facade Screw Remove screws from the mounting tabs 4 Slide Bottom Louver into position On each side secure the bottom screw first into the side bra...

Страница 36: ...t the new studs through the holes and secure them by first putting on the washer and then tighten with a nut DOUBLE DOOR ACCENTS 1 Remove the handles by removing the nut and screw Install the new hand...

Страница 37: ...nto the receptacle box CAUTION Do not connect millivolt wall switch wire to a 120V wire CAUTION Do not connect millivolt remote control wires to a 120V wire Thermostat Wire Table Option 3 WALL THERMOS...

Страница 38: ...will continue to operate However a 120V A C power supply is needed for the fan blower operation Do not cut the ground terminal off under any circumstances NOTE Even if the fan is not purchased with t...

Страница 39: ...95 4 Zero Clearance Direct Vent Gas Fireplace 39 INSTALLATION For PROPANE Units and Units Equipped with DC Spark Boxes For installation of the DC Spark Box refer to the LP Conversion instructions in t...

Страница 40: ...o ensure that the paint is properly cured it is recommended that you burn your fireplace for at least four 4 hours the first time before you use it with the fan on Whenfirstoperated theunitwillrelease...

Страница 41: ...ctly under the burnertube s andlogsandismadeofadifferent gauge material from the rest of the firebox and body Therefore thevaryingthicknessesofsteel will expand and contract at slightly different rate...

Страница 42: ...he logs The pilot light generates enough heat to burn someone If for any reason a log should need replacement you must use the proper replacement log The position of these logs must be as shown in the...

Страница 43: ...ottom unit base and tighten the 2 screws on the left side and 1 screw on the right side Secure left side with 2 screws and right side with one screw 9 Connect the fan ground wire of Fan B and the powe...

Страница 44: ...s sleeves through the brick panel to the firebox base reversing step 8 leaving them about 1 4 6mm above the brick panel Reinstall the rear log stand 12 Install Burner grate assembly 13 Hook up the gas...

Страница 45: ...523 Fan Switch Assembly 43 910 813 Power Cord 120 Volts 46 910 330 Fan Speed Control Switch 47 904 586 Knob Speed Control 48 910 199 Wire Holder Clip 49 910 142 Thermodisc Fan Auto On Off 910 878 Wir...

Страница 46: ...46 Excalibur P95 4 Zero Clearance Direct Vent Gas Fireplace PARTS LIST...

Страница 47: ...Valve Tray 57 910 478 Valve S I T NG LP 58 Valve Bracket 66 910 038 Pilot Assy 3 way flame S I T NG 910 039 Pilot Assy 3 way flame S I T LP 904 660 Orifice 30 Natural Gas 904 431 Orifice 49 Propane 93...

Страница 48: ...iage Bolt 948 221 Logo Plate 770 931 Double Screen Door Complete Black 770 933 Double Screen Door Complete Polished Gold 770 941 Double Screen Door Complete Antique Gold 770 942 Double Screen Door Com...

Страница 49: ...Excalibur P95 4 Zero Clearance Direct Vent Gas Fireplace 49 NOTES...

Страница 50: ...50 Excalibur P95 4 Zero Clearance Direct Vent Gas Fireplace NOTES...

Страница 51: ...rned to the distributor or agent Transportation Prepaid if requested It is the general practice of FPI to charge for larger higher priced replacement parts and issue credit once the replaced component...

Страница 52: ...l No __________________________________________________________ Printed in Canada Excalibur fireplace products are designed with reliability and simplicity in mind In addition our internal Quality Ass...

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