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Technical data

Trolly 54

099-008639-EW501

28.04.2022

Technical data

7.1 Trolly 54

Performance specifications and guarantee only in connection with original spare and replacement

parts!

max. Height (Shielding gas cylinder)

1660 mm

65.35 inch

max. Diameter (Shielding gas cylin-

der)

229 mm

9 inch

Filling quantity (Shielding gas cylin-

der)

10 l - 33 l

2.6 gal. - 8.7 gal.

max. Filling pressure (Shielding gas

cylinder)

200 bar

20 MPa

Dimensions (l x b x h)

1001 x 527 x 932 mm

39.4 x 21.1 x 36.7 inch

Weight

21,2 kg

47.0 lb.

Содержание Trolly 54

Страница 1: ...Operating instructions EN Transport systems Trolly 54 099 008639 EW501 Observe additional system documents 28 04 2022 ...

Страница 2: ... to the operation of this equipment is restricted solely to the function of the equipment No other form of liability regardless of type shall be accepted This exclusion of liability shall be deemed ac cepted by the user on commissioning the equipment The manufacturer is unable to monitor whether or not these instructions or the conditions and methods are observed during installation operation usag...

Страница 3: ...documentation 12 4 Machine description quick overview 13 4 1 Front view side view from left 13 5 Design and function 15 5 1 System overview 15 5 1 1 Mounting with assembly set 15 5 1 2 Mounting with assembly set and cross arm 17 5 2 Assembly 19 5 2 1 Parts list 19 5 2 2 Assembling the transport cart 20 5 2 3 Final assembly 21 5 3 Mounting the machine 21 5 4 Transport and installation 21 6 Maintena...

Страница 4: ...us and even fatal injuries Safety notes include the WARNING keyword in the heading with a general warning sym bol The hazard is also highlighted using a symbol in the page margin CAUTION Working or operating procedures which must be closely observed to prevent possible minor personal injury The safety information includes the CAUTION keyword in its heading with a general warn ing symbol The risk i...

Страница 5: ...itch off machine Release Switch on machine Press and hold Switch Incorrect Invalid Turn Correct Valid Numerical value adjustable Input Signal light lights up in green Navigation Signal light flashes green Output Signal light lights up in red Time representation e g wait 4 s ac tuate Signal light flashes red Interruption in the menu display other setting options possible Tool not required do not us...

Страница 6: ...ical specialist may interconnect the sources as per standard IEC 60974 9 2010 Instal lation and use and German Accident Prevention Regulation BVG D1 formerly VBG 15 or country specific regulations Before commencing arc welding a test must verify that the equipment cannot exceed the maximum permitted open circuit voltage Only qualified personnel may connect the machine When taking individual power ...

Страница 7: ...t temperatures of 100 C or higher and arcing and work on live components Hearing protection against harming noise Explosion risk Apparently harmless substances in closed containers may generate excessive pressure when heated Move containers with inflammable or explosive liquids away from the working area Never heat explosive liquids dusts or gases by welding or cutting Fire hazard Due to the high ...

Страница 8: ...s specified in the standard The user is responsible for any interference caused by welding In order to evaluate any possible problems with electromagnetic compatibility in the surround ing area the user must consider the following see also EN 60974 10 Appendix A Mains control signal and telecommunication lines Radios and televisions Computers and other control systems Safety equipment The health o...

Страница 9: ...placement parts etc from our range of products Only insert and lock accessory components into the relevant connection socket when the ma chine is switched off Requirements for connection to the public mains network High performance machines can influence the mains quality by taking current from the mains net work For some types of machines connection restrictions or requirements relating to the ma...

Страница 10: ...on or connection points can heat up significantly dur ing operation water cooled version When opening the coolant circuit escaping cool ant may cause scalding Open the coolant circuit only when the power source or cooling unit is switched off Wear proper protective equipment protective gloves Seal open connections of the hose leads with suitable plugs The units are designed for operation in an upr...

Страница 11: ...ms and process dependent components such as torch cooling modules or shielding gas cylinders 3 2 Use and operation solely with the following machines The following system components can be combined Power source Drive XQ D 0001 Drive XQ AC D 0001 Pico drive 200C D 0009 Pico drive 4L D 0011 Taurus drive 4L Basic D 0011 Pico 350 cel TG 0001 Taurus 400 Basic TDG TG 0001 Tetrix 230 DC TG 0002 Tetrix 23...

Страница 12: ...achine Spare parts can be obtained from the relevant authorised dealer 3 3 3 Part of the complete documentation This document is part of the complete documentation and valid only in combination with all other parts of these instructions Read and observe the operating instructions for all system compo nents especially the safety instructions The illustration shows a general example of a welding sys...

Страница 13: ...Machine description quick overview Front view side view from left 099 008639 EW501 28 04 2022 13 4 Machine description quick overview 4 1 Front view side view from left Figure 4 1 ...

Страница 14: ...for holding a welding machine or wire feeder 4 Machine carrier plate To support the welding machine 5 Wheels guide castors 6 Wheels fixed castors 7 ON TG 11 MS TR 20 21 see 8 chapter Assembly set for mounting on transport cart 8 ON TG 03 04 MS TR 20 21 see 8 chapter Assembly set for mounting on transport cart 9 ON TG 02 MS TR 20 21 see 8 chapter Assembly set for mounting on transport cart 10 ON TG...

Страница 15: ...Design and function System overview 099 008639 EW501 28 04 2022 15 5 Design and function 5 1 System overview 5 1 1 Mounting with assembly set Figure 5 1 ...

Страница 16: ...nsport cart 092 004391 00000 4 ON TG 02 MS TR 20 21 see 8 chapter Assembly set for mounting on transport cart 092 004418 00000 5 ON TG 01 MS TR 20 21 see 8 chapter Assembly set for mounting on transport cart 092 004395 00000 6 Transport cart TG 0004 7 Transport cart TG 0003 8 Transport cart TG 0011 9 Transport cart TG 0002 10 Transport cart TG 0001 11 Transport cart TG 0004 K 0002 12 Transport car...

Страница 17: ...Design and function System overview 099 008639 EW501 28 04 2022 17 5 1 2 Mounting with assembly set and cross arm Figure 5 2 ...

Страница 18: ...cart T 0005 4 ON TG 11 MS TR 20 21 see 8 chapter Assembly set for mounting on transport cart 092 004391 00000 5 ON TG 03 04 MS TR 20 21 see 8 chapter Assembly set for mounting on transport cart 092 004392 00000 6 ON TG 01 MS TR 20 21 see 8 chapter Assembly set for mounting on transport cart 092 004395 00000 7 Transport cart TG 0011 8 Transport cart TG 0003 9 Transport cart TG 0004 D 0001 10 Transp...

Страница 19: ...t Before conversion check that the retrofit kit is complete see parts list Figure 5 3 Item 0 Quan tity Description Item number 1 2 Tension belt with clamping lock 094 011806 00000 2 4 Threaded grooved pin M5 x 14 094 023235 00001 3 1 Unit carrier plate 4 1 Holder for shielding gas cylinder ...

Страница 20: ...ult in serious injury Only use the construction and fitting parts supplied Do not load the display stand without reinforcement panels affixed Figure 5 4 Item 0 Quan tity Description Item number 1 1 Holder for shielding gas cylinder 2 1 Unit carrier plate 3 4 Threaded grooved pin M5 x 14 094 023235 00001 Figure 5 5 Item 0 Quan tity Description Item number 1 2 Tension belt with clamping lock 094 011...

Страница 21: ...eck the attachment points before each transport and at regular intervals This transport system is designed to accommodate modular device systems By attaching addi tional options up to two system components e g power source and cooling module or an identi cal module see 5 1 chapter can be mounted on the transport cart see the relevant conversion instructions 5 4 Transport and installation WARNING R...

Страница 22: ...01 28 04 2022 CAUTION Risk of accidents due to supply lines During transport attached supply lines mains leads control cables etc can cause risks e g by causing connected machines to tip over and injure persons Disconnect all supply lines before transport Figure 5 6 ...

Страница 23: ...s essentially mainte nance free and requires just a minimum of care Contamination of the machine may impair service life and duty cycle The cleaning intervals depend on the ambient conditions and the resulting contamination of the machine The minimum interval is every six months 6 1 Maintenance work intervals 6 1 1 Daily maintenance tasks Gas cylinder securing elements Other general condition Keep...

Страница 24: ...original spare and replacement parts max Height Shielding gas cylinder 1660 mm 65 35 inch max Diameter Shielding gas cylin der 229 mm 9 inch Filling quantity Shielding gas cylin der 10 l 33 l 2 6 gal 8 7 gal max Filling pressure Shielding gas cylinder 200 bar 20 MPa Dimensions l x b x h 1001 x 527 x 932 mm 39 4 x 21 1 x 36 7 inch Weight 21 2 kg 47 0 lb ...

Страница 25: ...sories Type Designation Item no ON TR Trolly 54 Cross arm for holding a welding machine or wire feeder 092 004390 00000 ON TG 11 MS TR 20 21 Assembly set for mounting on transport cart 092 004391 00000 ON TG 03 04 MS TR 20 21 Assembly set for mounting on transport cart 092 004392 00000 ON TG 01 MS TR 20 21 Assembly set for mounting on transport cart 092 004395 00000 ON TG 02 MS TR 20 21 Assembly s...

Страница 26: ...pendix Searching for a dealer 26 099 008639 EW501 28 04 2022 9 Appendix 9 1 Searching for a dealer Sales service partners www ewm group com en specialist dealers More than 400 EWM sales partners worldwide ...

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