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HPS-C - TS operating instructions 

 

Page 26 / 32 

Specifications 

 
 
 

HPS-C controllers 

 

Operating voltage:

   

 

230V / 400V +6/-10%; 50 / 60 Hz 

Degree of protection:

   IP 

33 

Output power:

 

   230V: P

Max

 = 2500VA per zone or P

Max

 = 3500VA per zone 

     

 

 

 

 

 5V: 

 P

Max

 =   625VA per zone (transformer dependent) 

Output signal:

  

 

 

230V: 

Phase-fired in drying, pulse packet in normal operation 

5V:  

Phase-fired 

Fuse:

 

 

 

 

 

- Load circuit:  G fuse insert 6.3 x 32 mm; Type A 12 BK (Schurter) 

 

 

 

 

 

 

 

 

 

- F 12.5 A (in modules with normal output power) 

 

 

 

 

 

 

 

 

 

- F 16 A (in modules with output power 3.5 kW) 

 

 

 

 

 

 

- Control circuit:  G fuse insert 6.3 x 32 mm, F 6.3 A 

Thermocouple input:

 

 

Fe-CuNi Type L or J; NiCr-Ni Type K 

Signal input 24V:

   

 

External decrease, external increase, 2 free inputs 

Signal output 24V:

   

 

Fault message, warning message, hotrunner ON, 1 free output 

Data storage:   

 

 

EEPROM, data retained at least 10 years 

Interface: 

    CANopen 

Ambient conditions:

 

 

Working temperature range 0 – 50 °C 

Control behaviour:

 

PID temperature control with adaptive parameter determination and manual 
optimization facility 

      PID 

current 

control 

with 

manual optimization facility (5V operation) 

Control accuracy:

 

  - 

Temperature 

control: 

 

±1 

°C 

      - 

Current 

control:  

 ±1 

Startup functions:

   

 

- Intelligent drying mode for 230V hotrunners 

- Setpoint ramps with freely selectable increase 

Measurement and

 

  - 

Temperature 

range: 0 

– 

500 

°C 

working ranges:

 

    Sensitivity: 

 0.1°C 

      - 

Current 

5V: 

range: 0 

– 

125 

 

 

 

 

 

 

 

 

Sensitivity: 

0.1 A 

      - 

Current 

230V: 

range: 0 

– 

16 

 

        Sensitivity: 0.01 

Measured value accuracy: 

- Temperature:  ±3 °C (at 300 °C) 

 

 

 

 

 

 

- Current 5V:  ±3 A   (at 100 A) 

 

 

 

Further functions:

   

 

- Load error detection interruption, short circuit and partial load-failure 

      - 

Thermocouple-error 

detection interruption, short circuit and reverse polarity 

 

 

 

 

 

 

- Set value monitoring with 2 tolerance bands for fault and warning messages 

      - 

Decrease 

function 

      - 

Increase 

function 

with 

maximum 

time 

limit 

 

The series HPS-C controllers conform to the standards DIN EN 60204-1 (11/1998), DIN EN 55011 (05/2000), DIN EN 

61000-6-2 (03/2000) and DIN EN 61558-1 (07/1998).

 

Содержание HPS-C-TS

Страница 1: ...HPS C TS Hotrunner Controllers Operating manual for multi zone controllers with Touch Screen Control Valid for all controllers with PC control item number 68010 120 from software version 1 8 0...

Страница 2: ...Before putting into service the system is to be inspected in accordance with DIN EN 60204 1 11 1998 Safety of machinery electrical equipment and the generally recognised rules of sound engineering pra...

Страница 3: ...ssages Extended functions after entering password Page 14 Data recording Level 1 Spare sensor Level 1 Thermocouple Level 1 Load type control parameters Level 1 Chart menu Page 16 Display Data printout...

Страница 4: ...ia external contact Load error detection for short circuit interruption and partial load failure Thermocouple error detection for short circuit interruption or reverse polarity Multilingual display HP...

Страница 5: ...Switch between display and setup in the chart menu 6 Cursor left Page move left 7 Cursor right Page move right 8 Cursor up Page move up 9 Cursor down Page move down 10 END Quit the program shutdown PC...

Страница 6: ...r 4 zone controller module top zone 1 12 bottom zone 13 24 Zone fuse F 12 5A LEDs for status display of the modules Power mode error increase and decrease Control panel Art No 68010 300 Controller 24...

Страница 7: ...uld or connection cable 5V to the front of the unit and the mould For 5V operation also connect the ground cable to the mould and the controller the assignment is described in greater detail in the ch...

Страница 8: ...n and wiring plans or mould drawings System Setting Adjusting the system parameters system status overview mould management Options Password entry special function selection error log book permanent d...

Страница 9: ...er zone is displayed in the single zone windows Name of the zone within the hotrunner system in order to enable faster assignment e g nozzle 1 When delivered corresponds to the zone number changes can...

Страница 10: ...set value change The zone selection grouping is then individually cleared by touching the screen or is completely cancelled using the CLEAR key If necessary the grouping can be retained It is useful i...

Страница 11: ...rrent 230V Maximum current through the heating conductor or input current of the 5V transformer Increase Set value for increase mode setting in the Parameters menu Decrease Set value for decrease mode...

Страница 12: ...y pressing the button and setting the then available slide control Also after touching the display field an input window appears in which the zone number can be entered directly Adjusting a group of z...

Страница 13: ...nt control the basic settings values set apply Set value input Depending on the operating mode the input window is opened by touching the corresponding set value field The required set value is mostly...

Страница 14: ...ow appears in which data recording can be switched on or off This procedure must be separately carried out for the temperature and control values Further information about the data backup function is...

Страница 15: ...ion determines size of the set power depending on the control difference Higher values mean a higher output with the same deviation lower values correspond to a smaller output The proportional compone...

Страница 16: ...print window appears for selecting whether to print directly to an installed default printer or into a print file A printer with a USB connection can be set up as the default printer using the Windows...

Страница 17: ...in the lower area a maximum of 10 different values are available for each diagram First the input window is opened by pressing the corresponding button then the required zone or zone number is either...

Страница 18: ...a if the graphic images are larger or magnified only a part of them are displayed The Zoom in Zoom out Original size and Window size buttons can be used to adjust the graphic display to the respective...

Страница 19: ...rance band deviations in order to allow the hotrunner system sufficient time to develop an adequately stable thermal condition after the heating up phase Limit values for tolerance band monitoring In...

Страница 20: ...erial damage in the hotrunner system due to a continuously too high temperature level After the set time has expired increase mode is automatically discontinued if it was not previously quit manually...

Страница 21: ...l mode Mould management In the Moulds menu it is possible to deposit complete settings for various hotrunner systems All set values increase and decrease values operating mode settings and the remaini...

Страница 22: ...change the access code if it is too well known or known to too many people IMPORTANT In the other access levels settings can be made some of which have serious effects on the operating performance of...

Страница 23: ...switch the log functions on and off These settings are kept even after a new program start The interval defines the time interval in seconds at which the data is saved The Information button is used...

Страница 24: ...the following it is assumed that the reader is knowledgeable about this operating system The control PC can only be used in the Windows interface via the touchscreen therefore the options and possible...

Страница 25: ...files with the saved process values if permanent data backup is active ErrLog Error files with the detected problems Help Help files which are opened when the HELP key is pressed Images Graphic diagra...

Страница 26: ...range 0 50 C Control behaviour PID temperature control with adaptive parameter determination and manual optimization facility PID current control with manual optimization facility 5V operation Control...

Страница 27: ...ions CPU 266MHz with 64 MB RAM 10 GByte hard disk 2 CANopen interface 2 USB ports for data exchange printer connection Ethernet connection 10 100 Windows 98 SE operating system Supply voltage 24V DC 1...

Страница 28: ...the total load of the connection plug however must not exceed 0 5 A All inputs and outputs operate on the 24V DC voltage level 230 V AC signal socket Contact Use 1 230 V via unit switch 2 Fault messa...

Страница 29: ...HPS C TS operating instructions Page 29 32 5V power circuits Zone Connection 1 A 2 B 3 C 4 D 5 E 6 F 7 G 8 H 9 I 10 J 11 K 12 L...

Страница 30: ...up to 12 heaters Zone Contact 1 1 13 2 2 14 3 3 15 4 4 16 5 5 17 6 6 18 7 7 19 8 8 20 9 9 21 10 10 22 11 11 23 12 12 24 In controllers with a larger number of zones the other connector plugs are assig...

Страница 31: ...11 4 4 12 5 5 13 6 6 14 7 7 15 8 8 16 9 17 25 10 18 26 11 19 27 12 20 28 13 21 29 14 22 30 15 23 31 16 24 32 In controllers 68010 316 and 68010 364 the connector plug is completely assigned with 16 z...

Страница 32: ...Hei kanalsysteme GmbH Siegener Stra e 35 35066 Frankenberg Tel 49 64 51 50 10 Fax 49 64 51 50 12 02 E mail info ewikon com www ewikon com Item no 13805 Technical information subject to changes EWIKON...

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