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IRtec Rayomatic 14 MK2

Process IR temperature transmitters

Instruction Manual MM850618 ed. 01e

Содержание IRtec Rayomatic 14 MK2

Страница 1: ...IRtec Rayomatic 14 MK2 Process IR temperature transmitters Instruction Manual MM850618 ed 01e ...

Страница 2: ... this document may be stored in a retrieval system or transmitted in any form electronic or mechanical without prior written permission of Eurotron IRtec IR thermometers uses sophisticated analog and digital technologies All maintenance operation must be carried out by qualified personnel ONLY We recommend contacting our engineers for any support requirements IRtec is fully tested in conformity wi...

Страница 3: ...Fa X HD SET submenu 26 6 1 7 G Diagnostic 26 6 2 Data logging card 28 6 2 1 Blocks configuration 28 6 2 1 1 Time tracking mode 28 6 2 1 2 Edge mode 29 6 2 1 3 System mode 29 6 2 2 Log sub menu 29 6 2 2 1 Cleaning one block memory 31 7 SIGNAL PROCESSING 32 7 1 Signal Processing 32 7 2 Signal Post Processing 33 7 3 Output Signals 34 7 4 Advanced Settings 36 8 DIGITAL INTERFACES 37 8 1 Connecting a c...

Страница 4: ...erms 54 11 2 Letter of Conformity 54 11 3 EMC Conformity 54 11 4 Disposal 54 APPENDIX 55 A1 Visual Alarms 56 A2 How to determine an object emissivity 57 A2 1 Typical Emissivity Values 57 A2 2 Metals Typical Emissivity Values 58 A2 3 Non Metals Typical Emissivity Values 60 ...

Страница 5: ... according calibrating code allows the exchange of head or electronic box without additional calibration The sensor electronics of the IRtec Rayomatic 14 is placed inside a rugged die casting box Various analogue outputs 0 4 20 mA 0 10 V thermocouple type J or K and optional digital interfaces USB RS232 RS485 are available Easy accessible programming keys and a back lit LCD display permit a Smart ...

Страница 6: ...tance 500 Ω at 8 36 VDC mV min 100 KΩ load impedance Thermocouple 20 Ω Functional inputs F1 F2 F3 software programmable for the following functions external emissivity adjustment ambient temperature compensation trigger Digital interface USB RS232 RS485 optional modules Environmental rating IP65 NEMA 4 Ambient temperature Sensing heads 20 to 180 C 25 1 head 20 to 120 C HS 14 1 and 2 1 heads Electr...

Страница 7: ...Instruction manual MM850618 ed 01e 7 1 3 Optic heads diagrams 25 1 Miniaturized Head 25 1 Compact head with built in True Target Size TTS dual laser pointer 95 1 Advanced optics head with built in TTS ...

Страница 8: ...uring object and sensing head The spot size refers to 90 of the radiation energy 1 4 Ordering code Cat 1158 A B C D Table A Optics Ranges 814 2 2 1 40 to 600 C 814 14 14 1 40 to 900 C 814 25 25 1 40 to 1000 C 814 25LS1 25 1TTS Dual Laser Pointer 40 to 1000 C 814 25HS 25 1 HS 8 ms 40 to 600 C 814 25LSHS 25 1 LS HS 8 ms 40 to 600 C 814 95LSHS 95 1 LS HS 8 ms 40 to 600 C 814 95LS1 95 1TTS Dual Laser ...

Страница 9: ...lated LOG vent Data Logging Table D Report of Calibration NO None EC Eurotron NIST or EA traceable with data 1 4 1 Accessories Ordering Code Description EE290148 Standard Air Purge EE290151 Laminar flow Air purge for severe applications EE290147 90 square mounting bracket EE290149 2 axis mounting bracket EE290150 3 axis mounting bracket EE280495 M12x1 Mounting nut EE360124 Close Focus lens BB26019...

Страница 10: ...esigned to use the most advanced sensor technology The head external case is made of stainless steel with M12x1 thread compatible with a wide range of accessory The case is equipped with a single lens optic system optic filter sensor and electronics for signal conditioning The instrument is IP65 protected ...

Страница 11: ...h is relevant for the temperature measurement The detector in cooperation with the processing electronics transforms the emitted infrared radiation into electrical signals Maximum Distance and Spot Size The size of the measuring object and the optical resolution of the infrared thermometer determine the maximum distance between sensing head and measuring object In order to prevent measuring errors...

Страница 12: ...hes dents damages to case corners etc which may have occurred during shipment If any mechanical damage is noted report the damage to the shipping carrier and then notify Eurotron directly or its nearest agent and save the damaged packaging for inspection A label on the instrument shows the serial number and model of the unit Refer to these numbers for any inquiry for service spare parts supply or ...

Страница 13: ...atic to the process Connect the signal cable to the receiver controller indicator etc paying attention to the polarity Aim accurately the thermometer to your target Refers to Target vs distance table on the relevant section 1 Be sure that your target is well inside the measuring area Background Incorrect The target is smaller than spot size Good The target is equal to spot size Best The target is ...

Страница 14: ...ectromagnetic interference e g modules with electromotor impulse If necessary mount the head insulated to prevent ground loops CAUTION Use shielded cables only The sensor shield has to be grounded Preparation of the cable Remove the isolation from the cable 40 mm power supply 50 mm signal outputs 60 mm functional inputs Cut the shield down to approximately 5 mm and spread the strands out Extract a...

Страница 15: ...ead temperature also the object or electronic box temperature can be selected as alarm source 5 2 Functional Inputs The three functional inputs F1 F3 can be programmed with the IRsetup software and the optional serial output The F3 pin can be also activated by keyboard and it allows to select the source for the temperature compensation of the optical head F1 digital trigger for reset of the peak h...

Страница 16: ...rgeted through a hole the hole diameter has to be big enough according to the distance from the instrument The thermometer has to be installed in an accessible place for any further maintenance operation and it hasn t to be exposed to excessive heat smoke and steam SNAP IN Fixing for Fast Mounting Tilting Panel for Easy Connection Air Purge collars The optical path between the lens and the target ...

Страница 17: ...rackets All sensors come with a 1 m cable and a mounting nut The sensor can be installed on using the optional bracket or equivalent system Fs3 Fs3 5 2 50 65 R23 Ø18 5 R15 30 50 Fs3 Ø3 2 9 0 Fs3 Fs3 R3 R15 0 1 45 45 3 0 4 0 2 20 20 EE290147 90 adjustable bracket M12x1 ...

Страница 18: ...Instruction manual MM850618 ed 01e 18 7 48 62 20 40 Ø3 2 Ø3 2 67 2 57 5 EE290149 2 axis adjustable bracket 7 48 62 20 40 Ø3 2 Ø3 2 67 67 2 R15 57 5 EE290150 3 axis adjustable bracket ...

Страница 19: ... Average time 0 s Peak hold inactive Valley hold inactive Lower limit temperature range 40 C depending on the working optical head Upper limit temperature range 900 C depending on the working optical head Lower limit signal output 0 V Upper limit signal output 5 V Temperature unit C Lower alarm limit blue backlight 30 C Upper alarm limit red blacklight 100 C Ambient temperature compensation By hea...

Страница 20: ...Instruction manual MM850618 ed 01e 20 The main MENU shows the following parameters Use the ENTER key to enter the desired function See the flow chart related to each function ...

Страница 21: ...Instruction manual MM850618 ed 01e 21 6 1 1 A Parameter settings for head changing ...

Страница 22: ... The default password is 333 It can be modified by menu and this feature let the operator to modify the instrument working settings If the typed password is wrong wrong number the instrument settings can not be modified The password activation is made by using the IRsetup software only ...

Страница 23: ... normally open non active The alarms are defined as alarms of high they have a fixed switching of 2 C under the threshold value The red line of the figure represents the switching cycle When the set alarm value is reached 1 the alarm will activate 2 the alarm condition will de activate only if the set alarm value decrease of the differential switching value under the threshold 3 Only in this case ...

Страница 24: ...Instruction manual MM850618 ed 01e 24 6 1 5 E Display settings ...

Страница 25: ...Instruction manual MM850618 ed 01e 25 6 1 6 F Set settings ...

Страница 26: ...g the lower and upper temperature range limit inactive to the TcJ and TcK outputs the set parameter are referred to the upper and lower extreme limit for the temperature representation on the output port They are the values associated to the electric unit that can be set on the same SET menu The minimum and maximum values are not always 40 and 900 C but they depend on the optical head under work 6...

Страница 27: ...ive at TCJ and TCK output U C Temperature unit C C F 40 0 Lower alarm limit 40 C 40 0 900 0 C example 900 0 Upper alarm limit 900 C 40 0 900 0 C example B 9 6 Baud rate 9 6 kBaud 9 6 19 2 38 4 57 6 115 2 kBaud PW Password 0 999 333 default M 01 Multidrop address 1 only with RS485 Interface 0 32 X HD Ambient temperature compensation head XHEAD head temperature If the F3 pin is used from 40 to 900 C...

Страница 28: ...t to associate the time information of each recorded event time stamp function It is also possible to directly connect the Rayomatic 14 to a personal computer equipped with the IR LogMan and using the UART interface of the data logging card Simply connect the card to the personal computer The serial interface allows the data logging card configuration and the data download of its internal memory t...

Страница 29: ...be saved when a system event has occurred These events are not configurable by the user and are the following Instrument switching ON power supply connection Working the optical head into environmental with ambient temperatures out of the range for the proper work Two different indication are available for excessive and for insufficient temperature The values are related to the head type Working o...

Страница 30: ...ween B1 and B2 by using the up or down keys Press ENTER to confirm The block is now enabled and the data logging will start accordingly to its set configuration NOTE IF THE BLOCK IS NOT CONFIGURED THE DATA LOGGING WILL NOT START To STOP the data logging Select the active block B1 or B2 Select STOP and press the ENTER key to confirm The data logging will be stopped ...

Страница 31: ...HER DATA LOGGING WITH THE SAME CONFIGURATION CAN BE PERFORMED Select LOG and press ENTER The Block 1 option will be displayed Select the CLR 1 option by using the up and down keys Press ENTER the option will blink Select the desired block between B1 and B2 by using the up or down keys Press ENTER to confirm The stored data for the selected block will be deleted ...

Страница 32: ...he setup dialog is open the following parameters can be adjusted part Signal processing Emissivity adjustment There are three options to set the emissivity Fixed value The value can be set by the edit box Emissivity External The value is determined by a voltage on the functional input pin F2 0 5 V 0 V 0 1 4 5 V 1 0 and 5 V 1 1 Table Input of up to eight emissivity values and corresponding alarm va...

Страница 33: ...essing supplies some functions to process data after the basic temperature calculation The following table shows these functions Modus Average Time Hold Time Threshold Hysterese Off Averaging X Peak hold X X Valley hold X X Advanced peak hold X X X Advanced valley hold X X X Tab 7 1 Post processing modes and the used parameters NOTE With the menu item Measuring Signal Processing Monitor you can op...

Страница 34: ...the hysterese Fig 7 8 Signal graph with Advanced Peak hold Threshold 20 C left Threshold 25 C and Hysteresis 12 C right Advanced Valley hold The mode Advanced Valley hold is the inverted function of Advanced Peak hold The IRtec Rayomatic 14 unit waits for local minima The signal must exceed the Threshold value to detect the next valley which must be threshold Furthermore the Hysteresis causes to o...

Страница 35: ...e Range can be switched between 0 10 V and 0 5 V for analog mode and alarm mode digital respectively Alarm 1 and 2 Visual Alarms The alarms set under Visual alarms are available via the optional relay interface board and as visual alarms change of color of the LCD backlight The selection normally open close defines the alarm as High or Low alarm In Source you can choose between the signals TObj TH...

Страница 36: ...y setting includes the entering of the code a change of this setting button Change Head Parameter is only necessary if the head will be exchanged Fig 7 12 Advanced settings Change of the head parameters Unit adjustment For certain applications or under certain circumstances a temperature offset or a change of the gain for the temperature curve may be useful The factory default settings for Offset ...

Страница 37: ...inal block has to be disassembled assembled For detailed information regarding the card installation refer to the paragraph 8 1 USB interface If you use the USB interface the IRtec Rayomatic 14 MK2 needs no external power supply for operation it will be powered by the USB interface If an external power supply has already been installed this will have no effect on the functionality of the IRtec Ray...

Страница 38: ...e first IRtec and from there to terminal A of the next IRtec and so on With the B terminals proceed as well Make sure that you always connect A to A and B to B not reverse You may run up to 32 IRtec units on one RS485 USB adapter The 120R switch is to be turned to ON at one of the connected IRtec units only Each unit connected to the RS485 needs a different multidrop address between 1 and 32 The r...

Страница 39: ...first screw on the top of the cover 4 Unscrew the second screw on the top of the cover 5 Open the top cover 6 Unscrew and remove all the thin cables from the card connector 7 Unscrew and remove all the thin cables from the card connector 8 Unscrew the card fixing screw located on the left top corner ...

Страница 40: ... sure that the multi pin connector of the other side of the card will correctly and gently inserted into the corresponding multi pin holes of the electronic box main card 11 Unplug the cable connector from the installed card 12 Re connect the thin cables to the connector in the SAME position 13 Re plug the connector on the card and fix the card by screwing the screw on the top left corner 14 Screw...

Страница 41: ...ptor isn t properly identified you ll need to manually install its driver that you can find on the instrument s software CD If you have previously installed a similar driver on your pc and the drivers that are about to install are different from those already installed please uninstall the already installed drivers FIRST Please refer to the Driver s Uninstall procedure of your Operating System 8 2...

Страница 42: ...un the Windows Found New Hardware Wizard if the adaptor is not automatically identified and installed on your system The following page will be displayed Select No not this time to avoid the driver search in internet then click Next to proceed with the installation Select the second option Install from a list or a specific location Advanced then click Next Select the option referring to the follow...

Страница 43: ...T WILL BE CONFIGURED ON YOUR SYSTEM AS A COMMUNICATION COM USB SERIAL PORT NOT AS A CLASSIC USB PORT Now open the control panel of your PC and select system in that panel than click on the tab Hardware and click Device Manager Into the Device Manager of your pc the port will appear in the COM and LPT Port category You will now see what COM port was attributed to the USB e g COM 4 Now switch on the...

Страница 44: ...Instruction manual MM850618 ed 01e 44 Double click System to open it Select Hardware ...

Страница 45: ...Instruction manual MM850618 ed 01e 45 Select Device Manager Click on the symbol of the COM LPT ports category ...

Страница 46: ...M850618 ed 01e 46 The installed COM port will be displayed for example COM7 Select the port Right click on it and select Properties to open the port properties Select Port Settings to open the port communication properties ...

Страница 47: ...d COM port in Bits per second will be displayed on the first field WARNING REMEMBER TO SET BOTH THE CORRECT COM PORT NUMBER AND THE PORT SPEED IN BAUD ON THE SOFTWARE SETTINGS THAT YOU ARE RUNNING OTHERWISE YOU WILL HAVE ANY COMMUNICATION BETWEEN THE INSTRUMENT AND THE COMPUTER ...

Страница 48: ...ual RS232 serial port Installing the Software Before starting installation close all the programs active To install the software Insert the Rayomatic Set up Software CD ROM in your drive Follow the instructions on the screen to install the software If the Rayomatic Set up Software program does not start automatically follow these steps Click the Start button Point to RUN Write D SETUP EXE if D is ...

Страница 49: ...guration changes Run monitor Press icon Start for to display the temperature and if to check it works correctly 9 5 Temperature monitor The temperature can be displayed on the PC monitor for testing the thermometer installation aiming emissivity value etc It is possible to change the parameters such as emissivity average output range etc PC Com Port selection Signal Processor Mode Monitor Range se...

Страница 50: ...Instruction manual MM850618 ed 01e 50 before starting the reading press Load and the software will find the instrument connected and the below page will show up ...

Страница 51: ...Setup Software with this feature From Rayomatic Setup Software select About from help menu press Enter Registration Code and insert the code supplied with the LogMan The optional LogMan Graphic software include the configuration control panel and the LogMan Logging data manager software Refer to the previous chapter for relative instructions Press the key on the configuration control panel to run ...

Страница 52: ...Instruction manual MM850618 ed 01e 52 for more information to use the software read the relative manual IRsetup ...

Страница 53: ...n air When this happens the air flow from the diffuser is not uniform and dust particles appear on the lens In this case the diffuser should be drowned in a detergent solution and blown with compressed air then dried A good air filtering can solve this problems 10 2 Optical system cleaning The lens of the head can be cleaned with a soft humid tissue Never use cleaning compounds which contain solve...

Страница 54: ...peration outside of design limits improper repair or unauthorized modification This WARRANTY is VOID if the unit shows evidence of having been tampered with or shows evidence of being damaged as a result of excessive corrosion or current heat moisture or vibration improper specification misapplication misuse or other operating conditions outside of Eurotron s control 11 2 Letter of Conformity This...

Страница 55: ...Instruction manual MM850618 ed 01e 55 APPENDIX ...

Страница 56: ... Below Close Above 1 0 On Off Off Close Above Close Below 0 1 Off Off On Close Above Close Above 0 0 Off On Off Open Below Open Below 0 0 Off On Off Open Below Open Above 0 1 Off Off On Open Above Open Below 1 0 On Off Off Blue backlight Open Above Open Above 1 1 On Off On Open Below Close Below 0 1 Off Off On Open Below Close Above 0 0 Off On Off Open Above Close Below 1 1 On Off On Open Above Cl...

Страница 57: ...ject Make sure the tape is large enough to cover the field of view Next measure the tape temperature using an emissivity setting of 0 95 Finally measure an adjacent area on the object and adjust the emissivity setting until the same temperature is reached This is the correct emissivity for the measured material 3 If a portion of the surface of the object can be coated use a flat black paint which ...

Страница 58: ...dized 0 2 0 8 0 2 0 9 0 5 0 8 0 4 0 8 Gold 0 3 0 01 0 1 0 01 0 1 0 01 0 1 Haynes Alloy 0 5 0 9 0 6 0 9 0 3 0 8 0 3 0 8 Inconel Oxidized 0 4 0 9 0 6 0 9 0 6 0 9 0 7 0 95 Sandblasted 0 3 0 4 0 3 0 6 0 3 0 6 0 3 0 6 Electropolished 0 2 0 5 0 25 0 15 0 15 Iron Oxidized 0 4 0 8 0 5 0 9 0 6 0 9 0 5 0 9 Non oxidized 0 35 0 1 0 3 0 05 0 25 0 05 0 2 Rusted 0 6 0 9 0 5 0 8 0 5 0 7 Molten 0 35 0 4 0 6 Iron C...

Страница 59: ...Rolled 0 8 0 9 0 8 0 9 0 8 0 9 0 7 0 9 Ground Sheet 0 5 0 7 0 4 0 6 Polished Sheet 0 35 0 25 0 15 0 1 Molten 0 35 0 25 0 4 0 1 0 2 Oxidized 0 8 0 9 0 8 0 9 0 7 0 9 0 7 0 9 Stainless 0 35 0 2 0 9 0 15 0 8 0 1 0 8 Tin Non oxidized 0 25 0 1 0 3 0 05 0 05 Titanium Polished 0 5 0 75 0 3 0 5 0 1 0 3 0 05 0 2 Oxidized 0 6 0 8 0 5 0 7 0 5 0 6 Tungsten 0 1 0 6 0 05 0 5 0 03 Polished 0 35 0 4 0 1 0 3 0 05 0...

Страница 60: ... 9 0 9 Snow 0 9 Soil 0 9 0 98 Water 0 93 Wood Natural 0 9 0 95 0 9 0 95 To optimize surface temperature measurements consider the following guidelines 1 Determine the object emissivity using the instrument to be used for the measurement 2 Avoid reflections by shielding the object from surrounding high temperature sources 3 For Higher temperature objects use shorter wavelength instruments whenever ...

Страница 61: ...l 41 41 541 5877 Fax 41 41 541 5878 Email General Information Sales info kesn ch Accounts Department accounts kesn ch USA Oﬃce 233 Rogue River Highway 425 Grants Pass Oregon 97527 5429 USA Tel 1 503 206 0941 Fax 1 541 610 1646 Email General Information Sales info keison com Accounts Department accounts keison com Latin America Oﬃce World Trade Centre Apartado 0832 00708 Ciudad de Panamá República ...

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