Content
3
Quick installation guide_Conveyor system EURO-flex Al_20221111_EN.docx
1
Reader information ................................................................................................. 4
1.1
Target group ........................................................................................................................... 4
1.2
Customer service .................................................................................................................... 4
1.3
Copyright protection ................................................................................................................ 4
2
Safety ....................................................................................................................... 5
2.1
Owner...................................................................................................................................... 5
2.2
Obligations of the owner ......................................................................................................... 5
2.3
Instruction of the personnel .................................................................................................... 6
2.4
Qualification requirements ...................................................................................................... 6
2.4.1
Specially trained personnel ....................................................................................... 6
2.4.2
Operating personnel ................................................................................................. 6
2.4.3
Maintenance personnel ............................................................................................. 6
2.4.4
Qualified specialist personnel ................................................................................... 6
2.4.5
Electricians ................................................................................................................ 7
2.4.6
Specialist pneumatic personnel ................................................................................ 7
2.4.7
Specialist hydraulic personnel .................................................................................. 7
2.5
Personal protective equipment ............................................................................................... 7
2.6
Protective enclosure/Protective cover .................................................................................... 7
2.7
Spare parts and their purchase .............................................................................................. 8
Assembly ................................................................................................................. 9
3.1
Overview of EURO-flex aluminium ......................................................................................... 9
3.2
Assembly the slide rails on the link chain conveyor ............................................................. 10
3.3
Assembling the link chain ..................................................................................................... 13
4
Cleaning ................................................................................................................. 14
4.1
Personnel and Protective equipment .................................................................................... 14
4.2
Selection of the cleaning agent ............................................................................................. 14
4.3
Preparation ........................................................................................................................... 15
4.4
Execution .............................................................................................................................. 15
5
Maintenance .......................................................................................................... 16
5.1
Lubrication ............................................................................................................................ 16
5.2
Maintenance plan .................................................................................................................. 17
5.3
Maintenance log .................................................................................................................... 19
5.4
Repair ................................................................................................................................... 19
5.4.1
Conveyor chain: Repair or adjust the chain tension ............................................... 20
6
Table of figures ..................................................................................................... 23
Страница 1: ...Quick installation guide Conveyor system EURO flex aluminium...
Страница 2: ...lexgmbh de Internet www euroflexgmbh de The document is protected by copyright All rights are strictly reserved Copying reproduction translation or conversion to an electronic medium or machine readab...
Страница 3: ...ns 7 2 4 6 Specialist pneumatic personnel 7 2 4 7 Specialist hydraulic personnel 7 2 5 Personal protective equipment 7 2 6 Protective enclosure Protective cover 7 2 7 Spare parts and their purchase 8...
Страница 4: ...e department will be happy to advise you on technical matters Information on ordering spare parts can be found in the section Spare parts and their purchase Page 8 Customer service Designation Specifi...
Страница 5: ...2 2 Obligations of the owner The owner is obliged to implement measures that result from the specifications provided by the Machinery Directive 2006 42 EC The safety accident prevention and environme...
Страница 6: ...asks delegated to them and their potential dangers by the owner 2 4 2 Operating personnel Operating personnel are persons who have been instructed on the tasks delegated to them and their potential da...
Страница 7: ...neumatic equipment may only be carried out by specialist pneumatic personnel 2 4 7 Specialist hydraulic personnel Specialist hydraulic personnel are persons who as a result of their technical training...
Страница 8: ...parts and accessories can be ordered directly from the manufacturer via the following contact Spare parts Contact Designation Specification Company euroflex GmbH Street no Hohe Flum Stra e 62 Postcod...
Страница 9: ...he assembly of the machine Overview of EURO flex aluminium Page 9 Assembly the slide rails on the link chain conveyor Page 10 Assembling the link chain Page 13 3 1 Overview of EURO flex aluminium Fig...
Страница 10: ...residues and splitters from the entire system area Check that the screw connections on all load bearing and moving parts are tightened correctly Check correct function of bearings and links Check the...
Страница 11: ...w slide rail section with a narrow angle running direction see arrow Gently deburr the butt ends 7 Maintain a distance of approx 10 mm between the slide rail ends running direction see arrow 8 Do not...
Страница 12: ...running direction 15 Using the drill drill bit 3 4 mm drill a hole in the slide rail and chassis Do not drill through slide rail The underside of the slide rail must not be drilled or protruding 16 Af...
Страница 13: ...ion of the conveyor chain as shown in the illustration Info With the system size EURO flex 115 the running direction of the conveyor chain is opposite Variant 1 5 Insert the conveyor chain into the de...
Страница 14: ...4 1 Personnel and Protective equipment Personnel and Protective equipment Specification Designation Personnel Operating personnel Personal protective equipment Protective equipment against the cleani...
Страница 15: ...with a personal padlock The conveyor system is prepared for cleaning Ready 4 4 Execution Prerequisite conveyor system is switched off and secured against being switched on again conveyor system is pre...
Страница 16: ...e regional guidelines and commission a specialist company if required Malfunctions and excessive levels of wear on individual components are likely to result from the use of operating substances that...
Страница 17: ...protective devices for completeness and function 8 per shift Operating personnel Replace defective equipment Replace if required Maintenance personnel Check functionality of the operating and display...
Страница 18: ...er transition End module for damage and wear 500 Maintenance personnel Flange bearing Check eccentric ring for secure seating 170 Maintenance personnel Check motor plate for secure seating 500 Mainten...
Страница 19: ...intenance work Store the maintenance logs 5 4 Repair Incorrect repair work impairs the operational safety This can cause accidents and seriously injure people as a result Observe the following Repair...
Страница 20: ...ry or death Prior to starting ensure that no persons are present in the danger zone Do not reach into moving machine parts during operation Maintain a safe distance from moving machine parts during op...
Страница 21: ...250 OH 500 OH then check every 500 OH Replace after 4 000 OH Tools aids Steel pin 4 mm x approx 200 mm long Hammer Prerequisite System is switched off and safeguarded against being restarted Perform t...
Страница 22: ...shoes Interval 1 000 Bh Quarterly Tool aid Caliper gauge Requirement System is switched off and secured against being switched on again Carry out the following work steps Check the wear of the convey...
Страница 23: ...onveyor system EURO flex Al_20221111_EN docx 6 Table of figures Fig 1 Overview of EURO flex aluminium example 9 Fig 2 Assembly the slide rails 12 Fig 3 Assembling the link chain 13 Fig 4 Adjust link c...