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Instruction manual

0463 387 131 US 20150918

Valid for: serial no. 528-xxx-xxxx

Warrior™ YardFeed 200
Warrior™ YardFeed 200w

Содержание Warrior YardFeed 200

Страница 1: ...Instruction manual 0463 387 131 US 20150918 Valid for serial no 528 xxx xxxx Warrior YardFeed 200 Warrior YardFeed 200w...

Страница 2: ...5 OPERATION 13 5 1 Connections and control devices 14 5 2 Function 15 5 3 Wire feed pressure 16 5 4 Replacing and inserting wire 17 5 5 Changing feed rollers 17 6 MAINTENANCE 18 6 1 Inspection and cle...

Страница 3: ...ffless trousers high topped shoes and a welding helmet or cap for protection to protect against arc rays and hot sparks or hot metal A flameproof apron may also be desirable as protection against radi...

Страница 4: ...g work area cables torch electrode holder and power source 6 Make sure that all parts of your body are insulated from the workpiece and from earth 7 Do not stand directly on metal or the ground while...

Страница 5: ...fumes or gases that contain chemicals known to the State of California to cause birth defects and in some cases cancer California Health Safety Code 25249 5 et seq CYLINDER HANDLING Cylinders if mish...

Страница 6: ...n good repair 6 Use equipment only for its intended purpose Do not modify it in any manner CAUTION ADDITIONAL SAFETY INFORMATION For more information on safe practices for electric arc welding and cut...

Страница 7: ...operator and damage to the equipment 1 Anyone who uses the equipment must be familiar with its operation the location of emergency stops its function the relevant safety precautions welding and cuttin...

Страница 8: ...nces CAUTION This product is solely intended for arc welding NOTE Dispose of electronic equipment at a recycling facility To conform with the European Directive 2012 19 EC on Waste Electrical and Elec...

Страница 9: ...Warrior 400i CC CV Warrior 500i CC CV They are available in different versions see chapter ORDERING NUMBERS The wire feed units are sealed and contain a four wheel drive wire feed mechanism as well as...

Страница 10: ...047 inch Cored wire 0 8 1 6 mm 0 031 0 063 inch Weight WYF 200 12 kg 26 5 lbs WYF 200w 12 2 kg 26 9 lbs Dimensions l w h 593 210 312 mm 23 3 8 3 12 28 inch Operating temperature 10 to 40 C 14 to 104...

Страница 11: ...3 387 131 11 ESAB AB 2015 Enclosure class The IP code indicates the enclosure class i e the degree of protection against penetration by solid objects or water Equipment marked IP23 is intended for ind...

Страница 12: ...The installation must be carried out by a professional WARNING When welding in an environment with increased electrical danger only power sources intended for this environment may be used These power...

Страница 13: ...n moving the equipment use the handle intended for transportation Never pull the equipment by the welding torch WARNING Make sure the side panels are closed during operation WARNING Rotating parts can...

Страница 14: ...tage 12 Connection for welding current from power source OKC 5 Display current A 13 Connection for shielding gas 6 Display voltage V 14 Connection for control cable from power source 7 Knob for settin...

Страница 15: ...ook on the rear side of the feeder unit and the connection cable Safety contact switch 0 Welding OFF 1 Welding ON Heat ON accessory and welding OFF The bobbin area is heated so that the welding wire i...

Страница 16: ...ch trigger switch is pressed The welding process then starts Releasing the trigger switch stops welding entirely and starts gas post flow 4 stroke With 4 stroke the gas pre flow starts when the weldin...

Страница 17: ...rrs and sharp edges from the end of the wire before inserting it into the wire feed unit 4 Make sure that the wire goes properly into the feed roller s track and into the outflow nozzle or wire guide...

Страница 18: ...replacement of worn parts in the mechanism of the wire feed should take place at regular intervals in order to achieve trouble free wire feeding Note that if pretensioning is set too hard this can re...

Страница 19: ...5 and IEC EN 60974 10 Canadian standard CAN CSA E60974 5 and US standard ANSI IEC 60974 5 Upon completion of service or repair work it is the responsibility of the person s performing the work to ensu...

Страница 20: ...DIAGRAM 0463 387 131 20 ESAB AB 2015 DIAGRAM Warrior Yard Feed 200...

Страница 21: ...DIAGRAM 0463 387 131 21 ESAB AB 2015...

Страница 22: ...ING NUMBERS Ordering no Denomination Type 0459 906 900 Warrior YardFeed 200 0459 906 901 Warrior YardFeed 200w with water cooling 0463 390 001 Spare parts list Instruction manuals and the spare parts...

Страница 23: ...6 S2 0 8 S2 0459 052 002 Feed pressure rollers Fe Ss cored 0 8 1 0 V 0 8 S2 1 2 S2 0459 052 003 Feed pressure rollers Fe Ss cored 0 9 1 0 1 2 V 1 0 S2 1 2 S2 0459 052 013 Feed pressure rollers Fe Ss c...

Страница 24: ...WEAR PARTS 0463 387 131 24 ESAB AB 2015...

Страница 25: ...459 441 880 Gear adapter HI 13 0455 049 001 Inlet nozzle 3mm for 0 6 1 6mm Fe Ss Al and cored wire 0460 007 001 Inlet nozzle Long life for Fe Ss and cored wire HI 14 0458 999 001 Shaft Welding with al...

Страница 26: ...WEAR PARTS 0463 387 131 26 ESAB AB 2015...

Страница 27: ...f for welding gun Connection set air 50 mm 19 19 pole 0459 836 562 0459 836 563 0459 836 564 0459 836 565 0459 836 566 10 m 15 m 25 m 35 m 50 m Connection set water 50 mm 19 19 pole 0459 836 572 0459...

Страница 28: ...EST E WELDING EQUIPMENT REPAIRS Telephone 843 664 4487 Fax 843 664 5557 Hours 7 30 AM to 3 30 PM EST Repair Estimates Repair Status F WELDING EQUIPMENT TRAINING Telephone 843 664 4428 Fax 843 679 586...