ESAB Railtrac BV2000, Инструкция по эксплуатации, Страница: 7 / 28

2 INTRODUCTION
0463 629 001 - 7 - © ESAB AB 2018
2 INTRODUCTION
Railtrac™ BV2000 is a system of components that can be configured to create the optimal
solution for a mechanized welding application. Railtrac™ BV2000 is designed for horizontal
use and it covers most proven and globally applied welding patterns for repair of rail and rail
components in all steel types and casting grades. To minimise problems associated with
harsh environments, most mechanical parts are constructed in aluminum and stainless steel.
Equipment
The welding tractor Railtrac™ BV2000 is supplied with:
• Remote control
• Slides and torch holder
• 1x 2 m rail BV2000
• 2x Rail Bracket
• 2x Alignment brackets
• Storage box
Features Railtrac™ BV2000
• 42 V AC or battery driven with standard Makita® 18 V system.
• High speed and low speed in one unit.
• Micro process controlled electronics package in a single onboard housing.
• Stepper motor both for drive and weaving function.
• Only one cable to the wire feeder (not needed if using the battery) and one cable to the
remote control (if used) but can be run without any remote control.
• The unit can be programmed and run directly from the controls on the Railtrac™
BV2000 if the remote control is lost-damaged or not preferred.
• Dual high-visibility screens for easy viewing in any orientation.
• The remote control is programmable for weave patterns and travel speed and is
capable of controlling voltage and wire feed speed in up to 6 standard programs.
• IP44 environmental rating on both the Railtrac™ and the remote control.
• Choose between welding on left side or right side for remote control to correspond to
carriage movement.
Direct connection to all new modern ESAB wire feeders
Railtrac™ BV2000 can be easily connected to most ESAB wire feeders with no major
modification. Remote adapters have to be mounted in wire feeders (Aristo® Feed 3004,
Aristo® Feed 4804, Origo™ Feed 304, Origo™ Feed 484 and Warrior™ Feed 304).
Six programs can easily be stored
As many as six different programs can be stored. Each program is individual and can be
retrieved from the control on the main unit or the remote control.
Remote control of welding parameters and immediate program shift
Both welding current (wire-feed speed) and voltage can be adjusted (in %) during welding.
Stepping up or down between the alternative motion programs is also easy, depending on
welding position.
Resilient programming units with great potential
Straightforward, logically-designed programming units are used to set the values for six
different programs. All speeds are calibrated in millimetre (mm), for the greatest possible
precision and welding quality.