MXH 315 PP
MXH 420w PP
Instruction Manual
DOKP4M4060 2021 02 02 3.0
Страница 1: ...MXH 315 PP MXH 420w PP Instruction Manual DOKP4M4060 2021 02 02 3 0...
Страница 2: ...DOKP4M4060 3 0 2 ESAB TBi 2021...
Страница 3: ...and changing the drive roll 11 3 3 3 Installing and changing pressure roll for AlSi wire 12 3 3 4 Changing the torch neck 13 3 3 5 Installing or changing the wire guide in the torch neck 14 3 3 6 Inst...
Страница 4: ...of the system 8 Make sure the trigger will not be activated accidentally when the torch is put down The use of an adequate torch holder is highly recommended 9 Welding fumes are harmful to your healt...
Страница 5: ...cable assembly Do not kink cable assembly or control cable Do not roll up the cable assembly to a radius smaller than 0 25 m Please follow the instructions for regular cleaning in Section 5 2 The pro...
Страница 6: ...ch Wires that are difficult to handle e g AlMg wires can be easily fed over distances of up to 10 5 m through the additional wire feed system in the torch handle The welding process remains stable due...
Страница 7: ...cooled Mix 400A CO2 430A 100 duty cycle 10 min Wire diameter 0 8 1 6 mm Gas flow 10 20 l min Potentiometer 2x standard value 10 k Operating principle for drive Wire feed with driven roll and a paralle...
Страница 8: ...perate if they are used as intended The ratings are valid for cable lengths 8 and 12 m For special cable lengths 12m a reduction in performance is required due to the increased heat influence For wate...
Страница 9: ...n only 11 12 Potentiometer To connect to the remote control interface of the power supply 13 Viewing window Control viewing window for the correct positioning of the wire guide 14 Tension spring holde...
Страница 10: ...remove the packaging to prevent danger due to the torch falling only place it down on substrata that have a high load bearing capacity and are stable Ensure that all ESAB MXH PP torch components are...
Страница 11: ...0459 990 057 1 0 AlSi x 0459 990 058 1 2 AlSi x 0459 990 059 1 6 AlSi x The feed rolls for AlSi wires must be installed together with the special pressure roll for AlSi part no 0459990082 see section...
Страница 12: ...r 4 loosen tension spring holder 14 from locking device and flip up to open 2 Open pressure roll holder 20 and fold to the side 3 Install pressure roll for AlSi part no 0459 990 082 according to the s...
Страница 13: ...rch should be laid horizontally for this task 2 Cleanly cut off any welding wire still in the torch neck in front of the contact tip 3 Loosen locking nut and pull the torch neck out of the MXH body At...
Страница 14: ...no Wire diameter mm Material of the wire guide J Length mm Inlet guide 102 Part no AIMg AlSi CuSi fill wire stainless steel 0700 025 313 0 8 1 0 PA Bronze liner 110 320 0700 025 321 0700 025 314 1 2 P...
Страница 15: ...orwards towards the contact tip 8 Hold the wire guide in the torch neck whilst applying light pressure to ensure that it pushes forward against the contact tip Then cut the wire guide flush with the e...
Страница 16: ...before installing the new wire guide position on central adaptor wire nipple 5 Lightly sharpen the front end of the plastic liner then insert as far as it will go whilst turning slightly Note Ensure t...
Страница 17: ...r control line can be found in the following diagram Important note The following conditions must be met to connect the ESAB MXH PP welding torch to the Push Pull interface Pmax 17W 100 Pmax 25W 60 Pl...
Страница 18: ...luminum wire the wire guide must reach the feed rolls of the power source Tighten the locking nut of the central connector by hand Connect the control cable plug to the corresponding socket suitable c...
Страница 19: ...and the applicable safety regulations The safety instructions at the beginning of this operating manual must be observed Please check the following to make sure that the system has been installed corr...
Страница 20: ...et the torch cool down prior to doing maintenance work For safety reasons the following sequence is to be strictly followed 1 Before performing maintenance on the system the main power of the installa...
Страница 21: ...ire materials This is performed using the adjusting screw on the tension spring holder The pressing force must be adjusted in such a way that a soft welding wire is not deformed and to prevent slippag...
Страница 22: ...the new liner correctly and precisely fit it to the length of the cable Blow out the torch with compressed air every time the wire guide is changed to remove wire abrasion with dry and oil free air Fo...
Страница 23: ...locking device and fold upwards 3 Open pressure roll holder 20 and fold to the side 4 Remove any welding wire still in the torch or pull back as far as the cable assembly 5 Loosen and unscrew knurled...
Страница 24: ...for Al wire 1 2 mm 0459 990 059 Feed roll for Al wire 1 6 mm 101 0459 990 079 Wire guide 0 8 1 6 mm 102 0700 025 321 Inlet guide for wire 0 8 1 0 mm 0700 025 322 Inlet guide for wire 1 2 mm 0700 025...
Страница 25: ...bber Power Water Cable 8m 230 3 315P1651C0 MXH PP W Rubber Power Water Cable 12m 230 4 356P070680 MXH PP G Wire Conduit yellow 8m 230 4 356P07061C MXH PP G Wire Conduit yellow 12m 230 4 356P080180 MXH...
Страница 26: ...ip The liner nipple 102 on the torch neck is not selected for the wire diameter Screw correct liner nipple into the torch neck The wire guide is not correctly and fully inserted into the assembly cabl...
Страница 27: ...d wire feeder if needed Wire feed of the welding power source wire feeder is configured wrongly Check for correct setting of the welding power source wire feeder according to instructions The torch dr...
Страница 28: ...traight 6 m 19 ft 2x10 k EURO 0700 025 304 Welding Gun MXH 315 PP straight 8 m 26 ft 2x10 k EURO 0700 025 305 Welding Gun MXH 315 PP straight 12 m 39 ft 2x10 k EURO 0700 025 306 Welding Gun MXH 315 PP...
Страница 29: ...00 025 301 Torch Neck MXH 315 PP 45 3 0458 464 882 Gas Nozzle Standard 16 mm Length 80 mm 0458 465 882 Gas Nozzle Conical 14 mm Length 80 mm 0458 470 882 Gas Nozzle Straight 19 mm Length 80 mm 5 0460...
Страница 30: ...1 6 W1 6 1 9 Wire Guide Sets for Torch Necks assembled 320mm Part no Description Wire Color of End Fitting Alu Stainless Steel Wire Steel Wire 0700 025 313 PA Bronze Liner 0 8 1 0 mm 0700 025 314 PA...
Страница 31: ...mm 0459 990 055 Feed Roll X 1 4 mm Feed Roll for wire 1 4 mm 0459 990 056 Feed Roll X 1 6 mm Feed Roll for wire 1 6 mm 0459 990 081 Pressure Roll X Kit Pressure Roll Standard 0459 990 057 Feed Roll A...
Страница 32: ...45 3 0458 464 882 Gas Nozzle Standard 16 mm Length 80 mm 0458 465 882 Gas Nozzle Conical 14 mm Length 80 mm 0458 470 882 Gas Nozzle Straight 19 mm Length 80 mm 5 0460 819 001 Tip Adaptor M8 Length 31...
Страница 33: ...1 6 W1 6 1 9 Wire Guide Sets for Torch Necks assembled 320mm Part no Description Wire Color of End Fitting Alu Stainless Steel Wire Steel Wire 0700 025 313 PA Bronze Liner 0 8 1 0 mm 0700 025 314 PA...
Страница 34: ...e 1 2 mm 0459 990 055 Feed Roll X 1 4 mm Feed Roll for wire 1 4 mm 0459 990 056 Feed Roll X 1 6 mm Feed Roll for wire 1 6 mm 0459 990 081 Pressure Roll X Pressure Roll Standard 0459 990 057 Feed Roll...
