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ESAB CUTMASTER 80

SERVICE

Manual 0-5396

5-6

5.06 Power Supply Basic Parts

Replacement

WARNING

Disconnect primary power to the

system before disassembling the

torch, leads, or power supply.

This section describes procedures for basic parts

replacement. For more detailed parts replacement

procedures, refer to the Power Supply Service Manual.

A. Cover Removal

1. Remove the NOTE screws which secure the

cover to the main assembly. Do not loosen the

lower screws inside the cut out slots in the bottom

of the cover.

Upper

Screws

Lower

Screws

Lower

Screws

Art # A-07947

Slots

2. Carefully pull the Cover up and away from the

unit.

B. Cover Installation

1. Reconnect the ground wire, if necessary.
2. Place the cover onto the power supply so that

slots in the bottom edges of the cover engage

the lower screws.

3. Tighten lower screws.
4. Reinstall and tighten the upper screws.

C. Filter Element Assembly Replacement

The Filter Element Assembly is in the rear panel. For

better system performance, the filter element should be

checked per the Maintenance Schedule (Subsection

5.02), and either cleaned or replaced.

1. Remove power from the power supply; turn OFF

the gas supply and bleed down the system.

2. Remove the system cover. See "A Cover Re

moval" in this section.

3. Locate the internal air line and the fitting from

the filter assembly. Number 1 in the following

illustration.

4. Hold a wrench or similar tool against the locking

ring on the filter assembly fitting, then pull on

the hose to release it. (Numbers 2 and 3 in the

following illustration).

Art # A-07989

6mm

5. Remove the fitting from the filter element as

sembly by inserting a 6 mm hex wrench into the

internal hex fitting and turning it counter clock-

wise (left). Numbers 4 and 5 in the previous

illustration.

Содержание Cutmaster 40 SL60 1Torch

Страница 1: ...80 400V Art A 12774_AA PHASE INPUT POWER VOLTAGE OUTPUT MAX OUTPUT Revision AA Issue Date January 15 2015 Manual No 0 5396 Operating Manual esab eu ESAB Cutmaster 80 PLASMA CUTTING SYSTEM SL60 1Torch ...

Страница 2: ... take the time to read the entire manual especially the Safety Precautions They will help you to avoid potential hazards that may exist when working with this product YOU ARE IN GOOD COMPANY The Brand of Choice for Contractors and Fabricators Worldwide ESAB is a Global Brand of manual and automation Plasma Cutting Products We distinguish ourselves from our competition through market leading depend...

Страница 3: ...oduction of this work in whole or in part without written permission of the pub lisher is prohibited The publisher does not assume and hereby disclaims any liability to any party for any loss or damage caused by any error or omission in this Manual whether such error results from negligence accident or any other cause Original Publication Date January 15 2015 Revision Date Record the following inf...

Страница 4: ...ereof contained in this manual and accompanying labels and or inserts when installed operated maintained and repaired in accordance with the instructions provided This equipment must be checked periodically Malfunctioning or poorly maintained equipment should not be used Parts that are broken missing worn distorted or contaminated should be replaced immediately Should such repair or replacement be...

Страница 5: ...utting Power Source Model Name Number ESAB Cutmaster 80 Market Release Date May 30 2015 is in conformity with the applicable requirements of the following harmonized standards EN 60974 1 2005 Arc Welding Equipment Part 1 Welding power sources EN 60974 10 2007 Arc Welding Equipment Part 10 Electromagnetic compatibility EMC requirements Classification The equipment described in this document is Clas...

Страница 6: ...SNITT 1 Sikkerhet 1 1 ROZDZIAŁ 1 BEZPIECZEŃSTWO 1 1 SECÇÃO 1 Segurança 1 1 SECŢIUNEA 1 Securitate 1 1 РАЗДЕЛ 1 Правила техники 1 1 ČASŤ 1 Bezpečnostné pokyny 1 1 RAZDELEK 1 VARNOST 1 1 AVSNITT 1 SÄKERHET 1 1 SECTION 2 SYSTEM INTRODUCTION 2 1 2 01 How To Use This Manual 2 1 2 02 Equipment Identification 2 1 2 03 Receipt Of Equipment 2 1 2 04 Power Supply Specifications 2 2 2 05 Input Wiring Specifi...

Страница 7: ...rch With Exposed Tip 4T 9 4T 09 Recommended Cutting Speeds for Mechanized Torch With Shielded Tip 4T 12 PATENT INFORMATION 4T 16 SECTION 5 SYSTEM SERVICE 5 1 5 01 General Maintenance 5 1 5 02 Maintenance Schedule 5 2 5 03 Common Faults 5 2 5 04 Fault Indicator 5 3 5 05 Basic Troubleshooting Guide 5 4 5 06 Power Supply Basic Parts Replacement 5 6 SECTION 5 TORCH SERVICE 5T 1 5T 01 General Maintenan...

Страница 8: ...UENCE OF OPERATION BLOCK DIAGRAM A 1 APPENDIX 2 DATA TAG INFORMATION A 2 APPENDIX 3 TORCH PIN OUT DIAGRAMS A 3 APPENDIX 4 TORCH CONNECTION DIAGRAMS A 4 APPENDIX 5 SYSTEM SCHEMATIC 400V UNITS A 6 Revision History A 8 ...

Страница 9: ...This Page Intentionally Blank ...

Страница 10: ...p no one is unprotected when the arc is struck 3 The workplace must be suitable for the purpose be free from drafts 4 Personal safety equipment Always wear recommended personal safety equipment such as safety glasses flame proof clothing safety gloves Do not wear loose fitting items such as scarves bracelets rings etc which could become trapped or cause burns 5 General precautions Make sure the re...

Страница 11: ...ns and wear protective clothing Protect bystanders with suitable screens or curtains FIRE HAZARD Sparks spatter can cause fire Make sure therefore that there are no inflammable materials nearby NOISE Excessive noise can damage hearing Protect your ears Use earmuffs or other hearing protection Warn bystanders of the risk MALFUNCTION Call for expert assistance in the event of malfunction READ AND UN...

Страница 12: ...чение 4 Лично защитно оборудване Винаги носете препоръчано защитно оборудване като предпазни очила огнезащитно облекло и защитни ръкавици Не носете недобре закрепени предмети като шалове гривни пръстени и пр които могат да бъ дат захванати и да предизвикат изгаряния 5 Общи мерки за безопасност Уверете се че възвратният кабел е здраво закрепен Работи с оборудване под високо напрежение могат да се и...

Страница 13: ...дел заваръчна маска и филтър и носете защитно облекло Защитете стоящите в близост лица с подходящи екрани или завеси ОПАСНОСТ ОТ ПОЖАР Искрите разтопени пръски могат де предизвикат пожар Уверете се че в близост няма запалител ни материали ШУМ Прекомерният шум може да увреди слуха Защитете ушите си Използвайте слушалки или други средства за защита на слуха Предупредете стоящите наблизо лица за съще...

Страница 14: ...acházel při spuštění zařízení v jeho pracovním prostoru nikdo nebyl během hoření oblouku bez náležité ochrany 3 Pracoviště musí být vhodné pro daný účel být chráněno před průvanem 4 Pomůcky osobní ochrany Vždy noste doporučené ochranné pomůcky jako jsou ochranné brýle nehořlavý oděv a ochranné rukavice Nenoste volné doplňky jako jsou šály náramky prsteny atd kterými byste mohli zachytit nebo si zp...

Страница 15: ...ranné brýle a noste ochranný oděv Chraňte osoby v okolí vhodnými štíty nebo clonami NEBEZPEČÍ POŽÁRU Jiskry odstřikující žhavý kov mohou způsobit požár Zajistěte aby se v blízkosti nenacházely žádné hořlavé materiály HLUK Nadměrný hluk může poškodit sluch Chraňte svoje uši Používejte protihluková sluchátka nebo jinou ochranu sluchu Varujte osoby v okolí před tímto nebezpečím PORUCHA V případě poru...

Страница 16: ... personale indenfor udstyrets arbejdsområde at ingen er ubeskyttet når lysbuen tændes 3 Arbejdsstedet skal være velegnet til formålet være uden gennemtræk 4 Personligt sikkerhedsudstyr Brug altid anbefalet personligt sikkerhedsudstyr så som sikkerhedsbriller ikke brændbart tøj og sikkerhedshandsker Hav ikke løsthængende tøj på så som tørklæder brocher ringe osv da disse kan sætte sig fast i udstyr...

Страница 17: ...lasmaskæreskærm og skærm filter og hav beskyttelsestøj på Beskyt personer der står i nærheden med passende skærme eller forhæng BRANDFARE Gnister sprøjt kan forårsage brand Derfor skal man sikre sig at der ikke forefindes brændbare materialer tæt ved LARM Usædvanlig høj larm kan give høreskader Beskyt ørerne Brug høreværn eller anden hørebeskyttelse Advar personer der står i nærheden om risikoen F...

Страница 18: ...ch der Ausrüstung befindet niemand ungeschützt ist wenn der Bogen gezündet wird 3 Der Arbeitsplatz muss für den Zweck geeignet sein frei von Zugluft sein 4 Persönliche Sicherheitsausrüstung Tragen Sie immer geeignete persönliche Sicherheitsausrüstung wie Schutzbrille feuersichere Kleidung Sicherheitshandschuhe Tragen Sie keine lose hängenden Gegenstände wie Schals Armbänder Ringe usw die sich verf...

Страница 19: ...den richtigen Schweiß bzw Plas maschneidschild und Filterlinsen und tragen Sie Schutzkleidung Schützen Sie daneben Stehende mit geeigneten Schilden oder Vorhängen FEIUERGEFAHR Funken Spritzer können Feuer hervorrufen Stellen Sie deshalb sicher dass keine brennbaren Materialien in der Nähe sind LÄRM Exzessiver Lärm kann das Gehör schädigen Schützen Sie Ihre Ohren Verwenden Sie Ohrmuscheln oder Gehö...

Страница 20: ...entes de aire 4 Equipo de seguridad individual siempre utilice equipos de seguridad lentes prendas ignífugas guantes etc no utilice artículos sueltos como bufandas pulseras anillos etc 5 Precauciones generales este seguro que el cable de retorno esta bien conectado el trabajo con alta voltaje debe ser realizado por un técnico calificado un extintor de incendios apropiado debe estar acerca de la ma...

Страница 21: ...ispas pueden provocar incendio Este seguro que no hagan materiales inflamables al re dedor de la maquina RUIDO El ruido en exceso puede dañar los oídos Proteja sus oídos utilice protección auricular Avise las personas al rededor sobre el riesgo AVERÍAS Llame a ESAB en caso de una avería con el equipo LEER Y ENTENDER EL MANUAL ANTES DE INSTALAR U OPERAR EL EQUIPO PROTEJA A USTED Y LOS OTROS ADVERTE...

Страница 22: ...leegi süttimisel 3 Töökoht peab sobima oma eesmärgiks olema vaba tuuletõmbest 4 Isiklikud kaitsevahendid Alati peab kandma soovitatavaid isiklikuid kaitsevahendeid nagu näiteks kaitseprille tulekindlaid kaitseriideid ja sobivaid kindaid Ärge kandke liiga vabat riietust ja aksessuarid nagu näiteks salle käevõrusid jne Nende tööpinkidesse sattumise tulemuseks on kehavigastus või põletus 5 Üldised et...

Страница 23: ...lmi ja keha Kasutage keevituse plasmalõikuse kaitseekraani ja keevitus maski ja kandke kaitseriideid Kaitske kõrvalseisjaid sobivate ekraanidega ja sirmidega TULEOHT Sädemed võivad tekkitada tulekahju Veenduge et lähedal ei ole kergsüttivaid materjale MÜRA Liigne müra võib kahjustada kuulmist Kaitske oma kõrvu Kasutage kaitsekõrvaklappe või teisi kaitsevahendeid Hoiatage kõrvalolijaid ohust RIKE J...

Страница 24: ...ltuuttamattomia henkilöitä käynnistyshetkellä kaikilla on suojat kun kaari isketään 3 Työpaikan on sovittava tarkoitukseen oltava vedoton 4 Henkilökohtaiset suojavarusteet Käytä aina suositeltuja henkilökohtaisia suojavarusteita kuten suojalaseja tulenkestäviä vaatteita ja turvakäsineitä Älä käytä löysiä asusteita kuten huiveja koruja sormuksia jne jotka voivat juuttua kiinni tai aiheuttaa palovam...

Страница 25: ...asmaleikkuun suojusta ja suodatinlins siä ja käytä suoja vaatetusta Suojaa sivulliset sopivilla suojuksilla tai verhoilla PALOVAARA Kipinät roiskeet voivat aiheuttaa tulipalon Varmistu siitä ettei lähellä ole herkästi syttyviä materiaaleja MELU Liiallinen melu voi vaurioittaa kuuloa Suojaa korvat Käytä korvatulppia tai muita kuulonsuojaimia Varoita sivullisia vaarasta TOIMINTAVIKA Pyydä asiantunti...

Страница 26: ...t amorcé 3 Le lieu de travail doit être aménagé convenablement pour acquérir le matériel en toute sécurité libre de courants d air 4 Équipement de sécurité personnelle Vous devez toujours utiliser un équipement de sécurité convenable tels que les lunettes de protection les vêtement ininflammables et des gants de protection Vous ne devez jamais porter de vêtements amples tels que foulards bracelets...

Страница 27: ...t portez des vêtements de protection Protégez les personnes se trouvant dans l aire de travail à l aide d un écran ou d un rideau protecteur convenable RISQUE D INCENDIE Les étincelles projections peuvent causer un incendie Assurez vous qu il n y a pas de matériel inflammable à proximité de l appareil BRUIT un bruit excessif peut endommager la capacité auditive Protégez vos oreilles Utilisez des p...

Страница 28: ...ko nije nezaštićen u trenutku pokretanja luka 3 Radno mjesto mora odgovarati namjeni ne smije biti na propuhu 4 Oprema za osobnu sigurnost Uvijek nosite preporučenu opremu za osobnu sigurnost kao što su sigurnosne naočale odjeća otporna na plamen sigurnosne rukavice Ne nosite slabo pričvršćene predmete kao što su šalovi narukvice prstenje itd koji bi mogli zapeti ili izazvati opekline 5 Opće mjere...

Страница 29: ...anje rezanje plazmom i štitnik i nosite zaštitnu odjeću Zaštitite promatrače odgovarajućim zaslonom ili zastorom OPASNOST OD POŽARA Iskre prskanje mogu izazvati požar Zato osigurajte da u blizini nema zapaljivih materijala BUKA Prekomjerna buka može oštetiti sluh Zaštitite uši Koristite štitnike za uši ili drugu zaštitu za sluh Upozorite promatrače na rizik NEISPRAVAN RAD Potražite stručnu pomoć u...

Страница 30: ...emély a készülék környezetében annak indításakor senki nem marad védelem nélkül az ív begyulladása után 3 A munkahely követelményei a célnak való alkalmasság huzatmentes környezet 4 Személyes biztonsági készülékek Mindig viseljen olyan biztonsági készüléket mint védőszemüveg tűzálló ruházat védőkesztyű Ne viseljen olyan szabadon álló kellékeket mint sál karkötő gyűrű stb amelyek beszorulhatnak vag...

Страница 31: ...e viseljen megfelelő védőruházatot Védje a berendezés közelében állókat megfelelő válaszfallal vagy függönnyel TŰZVESZÉLY A szikrák fröccsenés tüzet okozhatnak Biztosítsa ezért hogy nincs a közelben gyúlékony anyag ZAJ a túlzott zaj károsíthatja a hallást Védje a fülét Viseljen fülvédő vagy egyéb hallásvédő készüléket Figyelmeztesse a veszélyre a berendezés közelében állókat MEGHIBÁSODÁS meghibáso...

Страница 32: ...sta viene messa in funzione tutti siano protetti quando si esegue l arco 3 Il luogo di lavoro deve essere idoneo allo scopo privo di correnti d aria 4 Attrezzature per la sicurezza personale indossare sempre l attrezzatura di sicurezza personale raccomandata come occhiali di sicurezza abbigliamento ignifugo guanti di sicurezza non indossare oggetti sporgenti come sciarpe braccialetti anelli ecc ch...

Страница 33: ...ldatura taglio al plasma e lenti con filtro idonei e indossare abbigliamento di protezione Proteggere le persone circostanti con schermi o barriere di sicurezza idonee PERICOLO DI INCENDIO Scintille spruzzi possono causare incendi Accertarsi quindi che nelle immediate vici nanze non siano pre senti materiali infiammabili RUMORE Il rumore in eccesso può danneggiare l udito Proteggere le orecchie Us...

Страница 34: ...oto asmens paleidus arką nė vienas nėra be apsauginių priemonių 3 Darbo vieta turi būti tinkama tam tikslui nesausa 4 Asmeninė apsauginė įranga Visada dėvėkite rekomenduojamą asmeninę apsaugos įrangą pvz apsauginius akinius ugniai atsparius drabužius apsaugines pirštines Nedėvėkite laisvai kabančių aksesuarų pvz šalikų apyrankių žiedų ir t t kurie gali įstrigti ir sukelti nudegimus 5 Bendros atsar...

Страница 35: ... lęšį bei dėvėkite apsauginius drabužius Pašalinius asmenis apsaugokite atitinkamais ekranais ar užuolaidomis GAISRO PAVOJUS Žiežirbos purslai gali sukelti gaisrą Todėl turite patikrinti ar šalia nėra degių medžiagų TRIUKŠMAS itin didelis triukšmas gali pabloginti klausą Apsaugokite ausis Naudokite ausines ar kitą klausos apsaugą Pašalinius asmenis įspėkite apie pavojų BLOGAS FUNKCIONAVIMAS blogai...

Страница 36: ...ts kad loks ir piešķilts 3 Darba vietai ir jābūt piemērotai dotajam nolūkam tīrai 4 Personiskais drošības aprīkojums vienmēr apģērbiet ieteicamo personiskās drošības aprīkojumu piemēram aizsargbrilles nedegošu apģērbu drošības cimdus Neapvelciet vaļīgas lietas piemēram šalles rokassprādzes gredzenus utt kas var iesprūst vai radītapdegumus 5 Vispārēji piesardzības pasākumi pārliecinieties lai atgri...

Страница 37: ...cas un apģērbiet aizsargapģērbu Aizsargājiet blakus stāvētājus ar attiecīgiem ekrāniem vai aizkariem AIZDEGŠANĀS DRAUDI Dzirksteles šļaksti var izraisīt aizdegšanos Tādēļ pārliecinieties lai tuvumā neatrastos viegli uzliesmojoši materiāli SKAĻUMS pārāk liels skaļums var sabojāt dzirdi Aizsargājiet ausis Izmantojiet ausu sildītāju vai citu dzirdes aizsardzības līdzekli Brīdiniet blakus stāvētājus p...

Страница 38: ...chikt zijn voor het doel vrij zijn van tocht 4 Artikelen voor uw persoonlijke veiligheid Draag altijd de aanbevolen artikelen voor persoonlijke veiligheid zoals een veiligheidsbril vlambestendige kleding en veiligheidshandschoenen Draag geen loszittende artikelen zoals dassen armbanden ringen enz Deze kunnen verstrikt raken en brandwonden veroorzaken 5 Algemene voorzorgsmaatregelen Zorg dat de ret...

Страница 39: ...leding Bescherm omstanders met geschikte schermen of gordijnen BRANDGEVAAR Vonken spatten kunnen brand veroorzaken Zorg daarom dat er geen ontvlambare materialen in de buurt staan LAWAAI te veel lawaai kan het gehoor beschadigen Bescherm uw oren Gebruik oorbeschermers of een andere gehoorbescherming Wijs omstanders op het risico DEFECTEN bel voor assistentie van een expert als het apparaat defect ...

Страница 40: ...yrets arbeidsområde når det startes opp ingen er uten beskyttelse når buen tennes 3 Arbeidsstedet må være passende for formålet være fritt for trekk 4 Personlig verneutstyr Bruk alltid personlig verneutstyr slik som beskyttelsesbriller flammesikker bekledning og sveisehansker Ikke bruk noe som er løstsittende slik som skjerf armbånd ringer osv fordi dette kan settes fast eller forårsake brannskade...

Страница 41: ...semaske og beskyttelsesglass for sveising plas makutting og bruk vernebekledning Bruk egnede avskjermingsmidler og gardiner for å beskytte personer i nærheten BRANNFARE Gnister sveisesprut kan forårsake brann Bring derfor på det rene at det ikke finnes antennbare materialer i nærheten STØY Kraftig støy kan gi hørselsskade Beskytt ørene Bruk hørselsvern Advar personer i nærheten om risikoen FUNKSJO...

Страница 42: ...z Dobrze wentylowane ale wolne od przeciągów 4 Sprzęt ochrony osobistej Należy zawsze stosować zalecany sprzęt ochrony osobistej taki jak okulary ochronne odzież ognioodporna rękawice ochronne Nie należy nosić żadnych luźnych przedmiotów takich jak szaliki bransolety pierścionki itp które mogłyby się o coś zahaczyć lub spowodować poparzenie 5 Ogólne środki ostrożności Należy upewnić się czy przewó...

Страница 43: ...owiska pracy przy pomocy odpowiednich osłon lub ekranów NIEBEZPIECZEŃSTWO POŻARU Iskry powstające podczas spawania mogą spowodować pożar Upewnij się że w pobliżu Twojego stanowiska pracy nie ma materiałów łatwopalnych HAŁAS głośne dźwięki mogą uszkodzić słuch Chroń słuch Stosuj zatyczki do uszu lub inne środki ochrony przed hałasem Ostrzeż o niebezpieczeństwie osoby znajdujące się w pobliżu WADLIW...

Страница 44: ...ipamento for utilizado 3 A área de trabalho deve ser apropriada para esta aplicação sem ventilação excessiva 4 Equipamentos de segurança pessoal sempre use equipamentos de segurança como óculos de proteção luvas e roupas especiais não utilize acessórios que não sejam adequados à operação de solda ou corte como colar pulseira etc 5 Precauções gerais certifique se de que o cabo de trabalho esteja fi...

Страница 45: ... fogo Certifique se que nenhum produto inflamável não esteja na área de trabalho RUÍDO ruído em excesso pode prejudicar a sua audição proteja o seu ouvido Use protetor auricular informe as pessoas na área de trabalho dos riscos de ruído em excesso e da necessidade de se usar protetor auricular MALFUNÇÃO caso a máquina não opere como esperado chame uma pessoa especializada LEIA E COMPREENDA O MANUA...

Страница 46: ...prinderii arcului 3 Locul de muncă trebuie să fie adecvat activităţii desfăşurate nu aibă curenţi de aer 4 Echipament de protecţie individuală Purtaţi întotdeauna echipamentul de protecţie individuală recomandat cum ar fi ochelarii de protecţie îmbrăcăminte ignifugă mănuşi de protecţie Nu purtaţi articole cum ar fi eşarfe fulare brăţări inele etc care se pot desprinde uşor şi care se pot prinde şi...

Страница 47: ...ţi îmbrăcăminte de protecţie Protejaţi i pe cei din jurul dumneavoastră cu ecrane sau cortine adecvate RISC DE INCENDIU Scânteile stropii pot provoca incendii Asiguraţi vă prin urmare că nu există materiale inflamabile prin preajmă ZGOMOT Zgomotul excesiv vă poate vătăma auzul Protejaţi vă urechile Folosiţi manşoane pentru urechi sau alte protecţii auditive Avertizaţi i pe cei din jurul dumneavoas...

Страница 48: ...индивидуальные средства защиты например защитные очки огнестойкую спецодежду и защитные рукавицы При сварке запрещается носить свободную одежду и украшения например шарфы браслеты кольца которые могут попасть в сварочное оборудование или вызвать ожоги 5 Общие меры предосторожности Проверьте надежность подключения обратного кабеля Работы на оборудовании с высоким напряжением должны производиться то...

Страница 49: ...тные линзы и защитную спецодежду Для защиты посторонних лиц применяются защитные экраны или занавеси ПОЖАРООПАСНОСТЬ Искры брызги металла могут вызвать пожар Убедитесь в отсутствии горючих материалов поблизости от места сварки ШУМ может привести к повреждению органов слуха Примите меры для защиты слуха Используйте затычки для ушей или другие средства за щиты слуха Предупредите посторонних лиц об о...

Страница 50: ...a vytvára oblúk 3 Pracovisko musí byť vhodné pre tento účel byť bez prievanu 4 Osobné bezpečnostné vybavenie Vždy noste doporučované osobné bezpečnostné vybavenie ako sú bezpečnostné okuliare ohňovzdorné oblečenie bezpečnostné rukavice Nenoste voľne visiace časti odevu ako sú šály náramky prstene atď ktoré by sa mohli zachytiť alebo spôsobiť popáleniny 5 Všeobecné preventívne opatrenia Uistite sa ...

Страница 51: ... a noste ochranný odev Chráňte okolostojacich vhodnými tienidlami alebo závesmi NEBEZPEČENSTVO POŽIARU Iskry rozstrek môžu spôsobiť požiar Preto sa uistite či v blízkosti nie sú žiadne horľavé materiály HLUK Nadmerný hluk môže poškodiť sluch Chráňte svoj sluch Používajte klapky na uši alebo inú ochranu sluchu Varujte okolostojacich pred rizikom PORUCHA V prípade poruchy privolajte odborníka PRED I...

Страница 52: ... so vsi zaščiteni ko se plazemski lok prižge 3 Delovno mesto mora biti ustrezno za opravljanje dela zaščiteno od prepiha 4 Osebna zaščitna oprema Obvezno uporabljajte predpisano osebno zaščitno opremo kot so zaščitna očala zaščitna obleka zaščitne rokavice Odstranite vse viseče stvari kot so nakit naroknice prstani ker jih lahko ujame oprema ali lahko povzročijo opekline 5 Glavni ukrepi Prepričajt...

Страница 53: ...o masko za varjenje in plazemsko rezanje z zaščitnimi lečami in zaščitno obleko Opozorite osebe v bližini na nevarnost NEVARNOST OGNJA Iskre lahko provzročijo požar Prepričajte se da v bližini ni vnetljivih materijalov HRUP Lahko poškoduje sluh Zaščitite ušesa Uporabljajte za to predpisano zaščitno opremo Opozorite osebe v bližini na nevarnost OKVARA V primeru okvare pokličite strokovno pomoč PRED...

Страница 54: ...la följande vara lämplig för ändamålet vara fri från drag 4 Personlig säkerhetsutrustning Använd alltid rekommenderad personlig säkerhetsutrustning till exempel skyddsglasögon brandhärdiga kläder säkerhetshandskar Använd inte löst sittande kläder till exempel halsdukar armband eller ringar som kan fastna eller orsaka brännskador 5 Allmänna försiktighetsåtgärder Kontrollera att återledaren är orden...

Страница 55: ... filter och skyddskläder Skydda personer i omgivningen med lämpliga skärmar eller draperier BRANDFARA Gnistor stänk kan orsaka eldsvåda Kontrollera att det inte finns antändliga material i närheten BULLER Kraftigt buller kan skada din hörsel Skydda öronen Använd öronproppar eller hörselskydd Varna personer i närheten för bullerrisken FUNKTIONSFEL tillkalla experthjälp vid funktionsfel LÄS OCH FÖRS...

Страница 56: ...ESAB CUTMASTER 80 Manual 0 5396 GENERAL INFORMATION This page intentionally blank ...

Страница 57: ... number in your area listed on back cover of this manual Include the Owner s Manual number and equipment identifica tion numbers Electronic copies of this manual can also be downloaded at no charge inAcrobat PDF format by going to the ESAB web site listed below http www esab eu 2 02 Equipment Identification The unit s identification number specification or part number model and serial number usual...

Страница 58: ...ngs 40 C 104 F Operating Range 0 50 C IEC Rating All Units Duty Cycle 40 60 100 Current 80 Amps 65 Amps 50 Amps DC Voltage 112 106 100 NOTE The duty cycle will be reduced if the primary input power AC is low or the output voltage DC is higher than shown in this chart NOTE IEC Rating is determined as specified by the International Electro Technical Commission These specifications include calculatin...

Страница 59: ...Sizes Volts Hz kVA I max I eff Fuse amps Flexible Cord AWG 3 Phase 400 50 60 11 8 17 11 20 12 Line Voltages with Suggested Circuit Protection and Wire Sizes Based on National Electric Code and Canadian Electric Code NOTE Refer to Local and National Codes or local authority having jurisdiction for proper wiring requirements Cable size is de rated based on the Duty Cycle of the equipment ...

Страница 60: ...al 0 5396 2 4 2 06 Power Supply Features Handle and Leads Wrap Torch Leads Receptacle Control Panel Art A 07942 Work Cable and Clamp Art A 08544 Input Power Cord Port for Optional Automation Interface Cable Gas Inlet Port Filter Assembly ...

Страница 61: ... from a single source to be used as both the plasma and secondary gas The air flow is divided inside the torch head Single gas operation provides a smaller sized torch and inexpensive operation NOTE Refer to Section 2T 05 Introduction to Plasma for a more detailed de scription of plasma torch operation Refer to the Appendix Pages for ad ditional specifications as related to the Power Supply used 2...

Страница 62: ...Gas Flow Plasma is a gas which has been heated to an extremely high temperature and ionized so that it becomes electrically conductive The plasma arc cutting and gouging processes use this plasma to transfer an electrical arc to the workpiece The metal to be cut or removed is melted by the heat of the arc and then blown away While the goal of plasma arc cutting is separation of the material plasma...

Страница 63: ...arc to transfer to the work D Main Cutting Arc DC power is also used for the main cutting arc The negative output is connected to the torch electrode through the torch lead The positive output is con nected to the workpiece via the work cable and to the torch through a pilot wire E Parts In Place PIP The torch includes a Parts In Place PIP circuit When the shield cup is properly installed it close...

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Страница 65: ...ower Connections CAUTION Check your power source for cor rect voltage before plugging in or connecting the unit The primary power source fuse and any exten sion cords used must conform to local electrical code and the recom mended circuit protection and wiring requirements as specified in Section 2 All units are shipped from the factory with a 380 400Volt input power cable wired to the input conta...

Страница 66: ...r compressed air or high pressure cylinders Refer to the following two subsec tions if an optional air line filter is to be installed 1 Connect the air line to the inlet port The illustra tion shows typical fittings as an example NOTE For a secure seal apply thread sealant to the fitting threads accord ing to manufacturer s instructions Do not use Teflon tape as a thread sealer as small particles ...

Страница 67: ...n example Regulator Input Gas Supply Hose 1 4 NPT to 1 4 6mm Fitting Regulator Filter Assembly 2 Stage Filter Inlet Port IN Outlet Port OUT Two Stage Filter Assembly Art A 07945_AC Hose Clamp Optional Two Stage Filter Installation Using High Pressure Air Cylinders When using high pressure air cylinders as the air supply 1 Refer to the manufacturer s specifications for installation and maintenance ...

Страница 68: ...ESAB CUTMASTER 80 INSTALLATION Manual 0 5396 3 4 This Page Intentionally Blank ...

Страница 69: ...dy for operation Check Air Quality To test the quality of air 1 Put the ON OFF switch in the ON up position 2 Put the Function Control switch in the SET posi tion 3 Place a welding filter lens in front of the torch and turn on the air Do not start an arc Any oil or moisture in the air will be visible on the lens 3T 02Setting Up Mechanical Torch NOTE An adapter is required to be installed in the po...

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Страница 71: ... one of the system interlocks is activated 3 ON OFF Power Switch ON OFF Switch controls input power to the power supply Up is ON down is OFF 4 Air Gas Pressure Control The Pressure Control is used in the SET mode to adjust the air gas pressure Pull the knob out to adjust and push in to lock 5 AC Indicator Steady light indicates power supply is ready for op eration Blinking light indicates unit is ...

Страница 72: ...n disconnect switch to supply power to the system Air Source Ensure source meets requirements refer to Section 2 Check connections and turn air supply ON Connect Work Cable Clamp the work cable to the workpiece or cutting table The area must be free from oil paint and rust Connect only to the main part of the workpiece do not connect to the part to be cut off Art A 04509 Power ON Place the Power S...

Страница 73: ...n when the torch leaves the work piece the pilot arc restarts instantly and the cutting arc restarts instantly when the pilot arc contacts the workpiece Use the Rapid Auto Restart position when cutting expanded metal or gratings or in goug ing or trimming operations when an uninterrupted restart is desired And with the knob in the LATCH position the main cutting arc will be maintained after the to...

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Страница 75: ... straight into the torch head until it clicks 4 Install the starter cartridge and desired tip for the operation into the torch head 5 Hand tighten the shield cup assembly until it is seated on the torch head If resistance is felt when installing the cup check the threads before proceeding 4T 02Cut Quality NOTE Cut quality depends heavily on setup and parameters such as torch standoff alignment wit...

Страница 76: ... cutting because the pilot arc is directed from the electrode to the tip rather than to a workpiece Whenever possible avoid excessive pilot arc time to improve parts life Torch Standoff Improper standoff the distance between the torch tip and workpiece can adversely affect tip life as well as shield cup life Standoff may also significantly affect the bevel angle Reducing standoff will generally re...

Страница 77: ...ose to the torch head for maximum control or near the back end for maximum heat protection Choose the holding technique that feels most comfortable and allows good control and movement NOTE The tip should never come in con tact with the workpiece except dur ing drag cutting operations 2 Depending on the cutting operation do one of the following a For edge starts hold the torch perpendicular to the...

Страница 78: ...d cup can be used with a non conduc tive straight edge to make straight cuts by hand WARNING The straight edge must be non conductive A 03539 Non Conductive Straight Edge Cutting Guide Using Drag Shield Cup With Straight Edge The crown shield cup functions best when cutting 3 16 inch 4 7 mm solid metal with relatively smooth surface Drag Cutting With a Hand Torch Drag cutting works best on metal 1...

Страница 79: ... for maximum heat protection Choose the technique that feels most comfortable and allows good control and movement NOTE The tip should never come in con tact with the workpiece except dur ing drag cutting operations 2 Angle the torch slightly to direct blowback par ticles away from the torch tip and operator rather than directly back into it until the pierce is complete 3 In a portion of the unwan...

Страница 80: ...e between the torch and workpiece and the dis tance between the torch tip and workpiece standoff CAUTION Touching the torch tip or shield cup to the work surface will cause exces sive parts wear Torch Travel Speed NOTE Refer to Appendix Pages for addi tional information as related to the Power Supply used Optimum torch travel speed is dependent on current setting lead angle and mode of operation h...

Страница 81: ...e opposite direc tion as torch travel Standoff Distance Straight Arc Trailing Arc Leading Arc Direction of Torch Travel A 02586 Mechanized Torch Operation For optimum smooth surface quality the travel speed should be adjusted so that only the leading edge of the arc column produces the cut If the travel speed is too slow a rough cut will be produced as the arc moves from side to side in search of ...

Страница 82: ...dy 9 8237 70 120A 50 60A 40A Shield Cap Deflector 9 8243 Shield Cup Body 9 8237 Shield Cup 9 8218 Tip Tips Tips Tips DRAG TIP CUTTING 40 120A GOUGING CUTTING CUTTING CUTTING Art A 12790_AA DRAG SHIELD CUTTING Shield Cap Deflector 9 8243 Shield Cup Body 9 8237 Shield Cup 9 8218 O Ring No 8 3488 Standoff Guide 9 8281 Shield Cap Deflector 9 8243 Shield Cup Body 9 8237 Shield Cup 9 8218 O Ring No 8 34...

Страница 83: ...C Amps Inches Meters Inches mm psi bar Plasma Total Delay Sec Inches mm 0 036 0 9 9 8208 103 40 355 9 02 0 125 3 2 70 4 8 55 170 0 00 0 2 5 1 0 05 1 3 9 8208 98 40 310 7 87 0 125 3 2 70 4 8 55 170 0 00 0 2 5 1 0 06 1 5 9 8208 98 40 240 6 10 0 125 3 2 70 4 8 55 170 0 10 0 2 5 1 0 078 2 0 9 8208 100 40 125 3 18 0 125 3 2 70 4 8 55 170 0 30 0 2 5 1 0 135 3 4 9 8208 120 40 30 0 76 0 187 4 8 70 4 8 55 ...

Страница 84: ...nches mm 0 06 1 5 9 8210 119 60 350 8 91 0 19 4 8 75 5 2 90 245 0 00 0 20 5 1 0 075 1 9 9 8210 116 60 300 7 64 0 19 4 8 75 5 2 90 245 0 10 0 20 5 1 0 120 3 0 9 8210 123 60 150 3 82 0 19 4 8 75 5 2 90 245 0 10 0 20 5 1 0 135 3 4 9 8210 118 60 125 3 18 0 19 4 8 75 5 2 90 245 0 10 0 20 5 1 0 188 4 8 9 8210 122 60 90 2 29 0 19 4 8 75 5 2 90 245 0 20 0 20 5 1 0 250 6 4 9 8210 120 60 65 1 65 0 19 4 8 75...

Страница 85: ...11 120 80 280 7 11 0 25 6 4 70 4 8 115 340 0 10 0 25 6 4 0 188 4 8 9 8211 120 80 140 3 56 0 25 6 4 70 4 8 115 340 0 20 0 25 6 4 0 250 6 4 9 8211 120 80 100 2 54 0 25 6 4 70 4 8 115 340 0 30 0 25 6 4 0 375 9 5 9 8211 126 80 50 1 27 0 25 6 4 70 4 8 115 340 0 40 0 25 6 4 0 500 12 7 9 8211 129 80 28 0 71 0 25 6 4 70 4 8 115 340 0 80 0 25 6 4 0 625 15 9 9 8211 135 80 20 0 51 0 25 6 4 70 4 8 115 340 1 0...

Страница 86: ...C Amps Inches Meters Inches mm psi bar Plasma Total Delay Sec Inches mm 0 036 0 9 9 8208 109 40 180 4 57 0 125 3 2 70 4 8 55 170 0 00 0 2 5 1 0 05 1 3 9 8208 105 40 165 4 19 0 125 3 2 70 4 8 55 170 0 00 0 2 5 1 0 06 1 5 9 8208 115 40 120 3 05 0 125 3 2 70 4 8 55 170 0 10 0 2 5 1 0 078 2 0 9 8208 120 40 65 1 65 0 187 4 8 70 4 8 55 170 0 30 0 2 5 1 0 135 3 4 9 8208 125 40 25 0 64 0 187 4 8 70 4 8 55...

Страница 87: ...hes mm 0 06 1 5 9 8210 110 60 165 4 19 0 13 3 2 75 5 2 90 245 0 00 0 20 5 1 0 075 1 9 9 8210 116 60 155 3 94 0 13 3 2 75 5 2 90 245 0 10 0 20 5 1 0 120 3 0 9 8210 115 60 125 3 18 0 13 3 2 75 5 2 90 245 0 10 0 20 5 1 0 135 3 4 9 8210 118 60 80 2 03 0 13 3 2 75 5 2 90 245 0 10 0 20 5 1 0 188 4 8 9 8210 120 60 75 1 91 0 13 3 2 75 5 2 90 245 0 20 0 20 5 1 0 250 6 4 9 8210 121 60 60 1 52 0 13 3 2 75 5 ...

Страница 88: ...3 80 250 6 25 0 125 3 2 70 4 8 115 340 0 10 0 2 5 1 0 188 4 8 9 8211 114 80 170 4 25 0 125 3 2 70 4 8 115 340 0 20 0 2 5 1 0 250 6 4 9 8211 116 80 85 2 13 0 125 3 2 70 4 8 115 340 0 30 0 2 5 1 0 375 9 5 9 8211 123 80 45 1 13 0 125 3 2 70 4 8 115 340 0 40 0 25 6 4 0 500 12 7 9 8211 133 80 18 0 45 0 125 3 2 70 4 8 115 340 0 75 0 25 6 4 0 625 15 9 9 8211 135 80 16 0 40 0 125 3 2 70 4 8 115 340 1 00 0...

Страница 89: ...ESAB CUTMASTER 80 Manual 0 5396 OPERATION 4T 15 This Page Intentionally Blank ...

Страница 90: ...ip US Pat No s 6774336 7145099 6933461 Other Pat s Pending 9 8211 Tip US Pat No s 6774336 7145099 6933461 Other Pat s Pending 9 8212 Tip US Pat No s 6774336 7145099 6933461 Other Pat s Pending 9 8253 Tip US Pat No s 6774336 7145099 6933461 Other Pat s Pending 9 8225 Tip US Pat No s 6774336 7145099 6933461 Other Pat s Pending 9 8226 Tip US Pat No s 6774336 7145099 6933461 Other Pat s Pending 9 8227...

Страница 91: ...Shield Cap US Pat No s 6914211 D496951 Other Pat s Pending The following parts are also licensed under U S Patent No 5 120 930 and 5 132 512 Catalog Description 9 8235 Shield Cap 9 8236 Shield Cap 9 8237 Shield Cup 9 8238 Shield Cap 9 8239 Shield Cap 9 8244 Shield Cap 9 8245 Shield Cap ...

Страница 92: ...ESAB CUTMASTER 80 OPERATION Manual 0 5396 4T 18 This Page Intentionally Blank ...

Страница 93: ...check of torch tip and electrode Weekly Visually inspect the torch body tip electrode start cartridge and shield cup Visually inspect the cables and leads Replace as needed 3 Months Clean exterior of power supply 6 Months Replace all broken parts Visually check and Carefully clean the interior Maintain more often if used under severe conditions Art A 07938_AB ...

Страница 94: ... CAUTION Do not blow air into the power sup ply during cleaning Blowing air into the unit can cause metal particles to interfere with sensitive electrical components and cause damage to the unit 5 03 Common Faults Problem Symptom Common Cause Insufficient Penetration 1 Cutting speed too fast 2 Torch tilted too much 3 Metal too thick 4 Worn torch parts 5 Cutting current too low 6 Non Genuine ESAB p...

Страница 95: ...elow the Temp indicator and 75 psi indicators are on indicating the version would be 2 3 A PSI BAR MAX MAX MIN MIN 1 2 3 4 Art A 07988 MIN MAX 0 1 2 3 4 5 6 7 5 When the Fault indicator is ON or blinking it will be accompanied by one of the pressure indicator lights depending on what the Fault is The following table explains each of those Faults Pressure Indicator Fault Max Over Pressure 90 Intern...

Страница 96: ...has been exceeded 3 Failed components in unit 1 Refer to clearance information section 2 04 2 Allow unit to cool 3 Return to authorized service center for repair or replacement GAS LED OFF FAULT and MIN pressure indicators flashing 1 Gas supply not connected to unit 2 Gas supply not turned ON 3 Gas supply pressure too low 4 AIR PRESSURE CONTROL regulator set too low 5 Failed components in unit 1 C...

Страница 97: ...uck 3 Worn or faulty torch parts 4 Shorted Torch 5 Temporary Short indicated by 5 blinks per second 6 Power Supply Failure Standard rate of blinking 1 Remove shield cup from torch check upper O Ring position correct if necessary 2 Turn OFF power supply Bleed down system pressure Remove shield cup tip and starter cartridge Check starter cartridge lower end fitting for free movement Replace if fitti...

Страница 98: ...e the lower screws 3 Tighten lower screws 4 Reinstall and tighten the upper screws C Filter Element Assembly Replacement The Filter Element Assembly is in the rear panel For better system performance the filter element should be checked per the Maintenance Schedule Subsection 5 02 and either cleaned or replaced 1 Remove power from the power supply turn OFF the gas supply and bleed down the system ...

Страница 99: ...m power supply 2 Shut OFF air supply and bleed down system before disassembling Filter to change Filter Ele ment 3 Disconnect gas supply hose 4 Turn the Filter Housing Cover counter clockwise and remove it The Filter Element is located inside the Housing Art A 02476 Filter Element Cat No 9 7741 Housing Cover Barbed Fitting Spring Assembled Filter O ring Cat No 9 7743 Optional Single Stage Filter E...

Страница 100: ... Slide out the old Filter Elements First Second Stage Cartridges as marked Art A 02942 Optional Two Stage Filter Replacement 6 Slide the replacement Filter Elements into the Filter Assembly with the same orientation as noted in Step 4 above 7 Hand tighten the two bolts evenly then torque each bolt to 20 30 in lbs 2 3 3 4 Nm Improper torque may damage the gasket 8 Slowly apply air pressure to the a...

Страница 101: ...orch and blowing it through with compressed air CAUTION Dry the torch thoroughly before reinstalling O Ring Lubrication An o ring on the Torch Head and ATC Male Connec tor requires lubrication on a scheduled basis This will allow the o rings to remain pliable and provide a proper seal The o rings will dry out becoming hard and cracked if the lubricant is not used on a regular basis This can lead t...

Страница 102: ...re may be an O ring between the shield cup body and drag shield cap Do not lubricate the O ring Drag Shield Cap Shield Cup Body O Ring No 8 3488 Art A 03878 4 Remove the tip Check for excessive wear indicated by an elongated or oversized orifice Clean or replace the tip if necessary Good Tip Worn Tip A 03406 Example of Tip Wear 5 Remove the starter cartridge Check for exces sive wear plugged gas h...

Страница 103: ...ption of the part or assembly as listed in the parts list for each type item Also include the model and serial number of the power supply Address all inquiries to your authorized distributor 6 03 Power Supply Replacement The following items are included with the replacement power supply work cable clamp input power cable gas pressure regulator filter and operating manual Qty Description Catalog 1 ...

Страница 104: ...dge 9 1021 1 Second Stage Cartridge 9 1022 1 Extended Work Cable 50 ft 15 2 m with Clamp 9 8529 1 Multi Purpose Cart 7 8888 1 Automation Interface Kit 9 8310 1 25 7 6 m CNC Cable for Automation Interface Kit 9 1008 1 35 10 7 m CNC Cable for Automation Interface Kit 9 1010 1 50 15 2 m CNC Cable for Automation Interface Kit 9 1011 1 Nylon Dust Cover 9 7071 Art A 02476 Filter Element Cat No 9 7741 Ho...

Страница 105: ...ent Kit includes items No 5 6 9 8219 5 1 Large O Ring 8 3487 6 1 Small O Ring 8 3486 7 Leads Assemblies with ATC connectors includes switch assemblies 1 SL60 20 foot Leads Assembly with ATC connector 4 7834 1 SL60 50 foot Leads Assembly with ATC connector 4 7835 1 SL100 20 foot Leads Assembly with ATC connector 4 7836 1 SL100 50 foot Leads Assembly with ATC connector 4 7837 8 1 Switch Kit 9 7031 1...

Страница 106: ...connector 4 7853 6 Unshielded Mechanized Leads Assemblies with ATC connectors 1 5 foot 1 5 m Leads Assembly with ATC connector 4 7842 1 10 foot 3 05 m Leads Assembly with ATC connector 4 7843 1 25 foot 7 6 m Leads Assembly with ATC connector 4 7844 1 50 foot 15 2 m Leads Assembly with ATC connector 4 7845 7 1 11 279 mm Rack 9 7041 8 1 11 279 mm Mounting Tube 9 7043 9 1 End Cap Assembly 9 7044 10 2...

Страница 107: ...ESAB CUTMASTER 80 Manual 0 5396 PARTS LIST 6 5 A 07994_AB 1 4 2 3 5 6 7 8 9 10 12 11 10 13 ...

Страница 108: ...eads Assemblies with ATC Connectors 1 5 foot 1 5 m Leads Assembly with ATC Connector 4 7846 1 10 foot 3 05 m Leads Assembly with ATC Connector 4 7847 1 25 foot 7 6 m Leads Assembly with ATC Connector 4 7848 1 50 foot 15 2 m Leads Assembly with ATC Connector 4 7849 A 03684 1 Torch Continuity PIP Switch Remote Pendant Adapter is present on Mechanized leads only ...

Страница 109: ...20A 50 60A 40A Shield Cap Deflector 9 8243 Shield Cup Body 9 8237 Shield Cup 9 8218 Tip Tips Tips Tips DRAG TIP CUTTING 40 120A GOUGING CUTTING CUTTING CUTTING Art A 12790_AA DRAG SHIELD CUTTING Shield Cap Deflector 9 8243 Shield Cup Body 9 8237 Shield Cup 9 8218 O Ring No 8 3488 Standoff Guide 9 8281 Shield Cap Deflector 9 8243 Shield Cup Body 9 8237 Shield Cup 9 8218 O Ring No 8 3488 STANDOFF CU...

Страница 110: ...ld Cup Body 9 8237 Shield Cup 9 8218 Shield Cap Deflector 9 8243 Shield Cup Body 9 8237 Shield Cup 9 8218 Shield Cap Machine 50 60A 9 8238 Drag Shield Cup 9 8235 Drag Shield Cup 70 100A 9 8236 Drag Shield Cup 120A 9 8258 Shield Cap Machine 70 100A 9 8239 Shield Cap Machine 120A 9 8256 Art A 08066_AG CUTTING STANDOFF 70 120A CUTTING STANDOFF 20 40A Shield Cap Deflector 9 8243 50 60A CUTTING STANDOF...

Страница 111: ...s flows to set pressure ACTION RUN Rapid Auto Restart SET LATCH switch to RUN for most applications or to Rapid Auto Restart for gouging trimming or expanded metal applications or to LATCH is used for specific applications torch switch can be released after main arc transfer RESULT Gas flow stops ACTION Release Torch switch RESULT Main arc stops Gas flow stops after post flow Fans will continue to...

Страница 112: ...t procedures Second row Rated cutting current values Third row Conventional load voltage values 4 Sections of the Data Tag may be applied to separate areas of the power supply I Art A 12765_AA Dat e of M f r Output Range Amperage Voltage Type of Power Supply Note 1 Output Current Type Rated No Load Voltage Plasma Cutting Symbol Manufacturer s Name and or Logo Location Model and Revision Level Seri...

Страница 113: ...te Switch 1 Black PIP Negative Plasma 8 Ground ATC Male Connector Front View A 03701 B Mechanized Machine Torch Pin Out Diagram ATC Female Receptacle Front View ATC Male Connector Front View Negative Plasma 3 White Pendant Connector 4 Black Pendant Connector 2 Orange PIP 1 Black PIP Pilot 2 PIP 1 PIP 6 Open 7 Open 5 Open 8 Ground 8 Green Pendant Connector Ground 5 White Not Used 7 Green Not Used 6...

Страница 114: ...2 5 6 4 3 8 7 1 2 5 6 4 3 8 7 Torch Switch Green White To Power Supply Circuitry B Mechanized Torch Connection Diagram Torch Unshielded Mechanized SL100 Machine Torch Leads Leads with ATC Connector and Remote Pendant Connector Power Supply with ATC Female Receptacle Pilot Negative Plasma Power Supply To Remote Control Remote Pendant Connector PIP Switch Not Used Male ATC Leads Connector ATC Female...

Страница 115: ...ESAB CUTMASTER 80 Manual 0 5396 APPENDIX A 5 This Page Intentionally Blank ...

Страница 116: ...C INPUT PCB1 40 PIN RIBBON CABLE SIGNALS LATCH SET RUN RAR 40 CIRCUIT RIBBON CABLE MAX 90 85 80 75 70 65 MIN J2 7 D1 L1 L2 L3 GND D C AIR INLET FILTER REGULATOR SOLENOID VALVE TP1 TP2 TP3 TP4 TP5 TP6 TP7 ATC MAIN PCB ASSY LOGIC PCB INPUT CAPACITOR PCB GAS CONTROL GND 12 VDC 5 VDC 3 3 VDC 0 v 5 0 VDC 0 100PSI 1 8 VDC POT DEMAND TEST POINTS GND1 GND2 GND3 12V1 48V1 I_DMD_1 TIP_SEN COMMON COMMON COMM...

Страница 117: ...NTERFACE PCB 81 82 OK TO MOVE OK TO MOVE 83 OK TO MOVE 1TORCH E64 E35 78 79 FULL FEATURED AUTOMATION INTERFACE PCB OPTION CNC INTERFACE STANDARD ON A40 A60 UNITS CNC INTERFACE OPTIONAL ON CM52 CM82 UNITS PIP START N A F N A F 24VAC RETURN ATC CONNECTOR FAN FAN 24VAC SUPPLY To configure DIVIDED ARC VOLTS signal output No jumper installed for ARC VOLTS 16 67 Jumper pins 1 2 for ARC VOLTS 30 Jumper p...

Страница 118: ...ESAB CUTMASTER 80 APPENDIX Manual 0 5396 A 8 Revision History Date Rev Description 01 15 2015 AA Manual release ...

Страница 119: ...This Page Intentionally Blank ...

Страница 120: ...Fax 46 31 50 92 22 ESAB international AB Gothenburg Tel 46 31 50 90 00 Fax 46 31 50 93 60 SWITZERLAND ESAB AG Dietikon Tel 41 1 741 25 25 Fax 41 1 740 30 55 UKRAINE ESAB Ukraine LLC Kiev Tel 38 044 501 23 24 Fax 38 044 575 21 88 North and South America ARGENTINA CONARCO Buenos Aires Tel 54 11 4 753 4039 Fax 54 11 4 753 6313 BRAZIL ESAB S A Contagem MG Tel 55 31 2191 4333 Fax 55 31 2191 4440 CANADA...

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