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GB

AH 0736c

Valid for serial no. 222-xxx-xxxx

0461 314  001 GB 20130531

Aristo

Retrofit I/O Interface

Universal 255

Instruction manual

Содержание Aristo Retrofit I/O Interface Universal 255

Страница 1: ...GB AH 0736c Valid for serial no 222 xxx xxxx 0461 314 001 GB 20130531 Aristo Retrofit I O Interface Universal 255 Instruction manual ...

Страница 2: ... 2 ...

Страница 3: ...OPERATION 9 5 1 Connections and control devices 9 6 MAINTENANCE 10 6 1 Inspection and cleaning 10 7 FAULT TRACING 10 8 ORDERING SPARE PARTS 10 9 CONNECTION FUNCTION DESCRIPTION OF I O SIGNALS 11 9 1 Connection table for I O signals on robot side 11 9 2 Input data I O signals from robot controller to welding equipment 12 9 3 Output data I O signals from the welding equipment to the robot controller...

Страница 4: ...of emergency stops S its function S relevant safety precautions S welding and cutting 2 The operator must ensure that S no unauthorised person is stationed within the working area of the equipment when it is started up S no one is unprotected when the arc is struck 3 The workplace must S be suitable for the purpose S be free from drafts 4 Personal safety equipment S Always wear recommended persona...

Страница 5: ...ing S Protect bystanders with suitable screens or curtains FIRE HAZARD S Sparks spatter can cause fire Make sure therefore that there are no inflammable materials nearby NOISE Excessive noise can damage hearing S Protect your ears Use earmuffs or other hearing protection S Warn bystanders of the risk MALFUNCTION Call for expert assistance in the event of malfunction PROTECT YOURSELF AND OTHERS CAU...

Страница 6: ...tion and accessories 3 TECHNICAL DATA Retrofit I O Interface Universal 255 Mains voltage from robot 24 V DC Fuse 1 A Robot connection 48 pin connection socket Weight 6 1 kg Dimensions l x w x h 365 x 351 x 110 mm Enclosure class IP23 Enclosure class The IP code indicates the enclosure class i e the degree of protection against penetration by solid objects or water Equipment marked IP23 is designed...

Страница 7: ...on the power source and then slide the flange of the interface box A into the side profiles B of the power source see the illustration below IMPORTANT Screw the 3 screws into place on the front of the interface box tighten sufficiently hard that electrical connection is made Check that an electrical connection has been established GB ...

Страница 8: ... power source to I O Interface 5 Connection between power source unit and the robot cabinet potential cable 0V 3 Control cable between Retrofit I O Interface Universal 255 and Robot control ler Others 0 cable 6 mm2 S The 0 cable 6 mm2 between the power source and the robot cabin is delivered in lengths of 15 m and must be cut to the length required at installation Start up time S The start up time...

Страница 9: ...amp WHITE power supply from robot 3 Fuse 1A 24 VDC from robot 2 Connection for signals to from the robot s welding gun 48 pol pin socket connector 4 Connection for torch cleaning station 5 Connection for operating cable from power source 12 pin CAN bus Retrofit I O Interface Universal 255 is connected to the robot cabinet and the power source The rating plate is located on the rear side of the Int...

Страница 10: ...rrectly located in its connectors Complete descriptions of the power source wire feed unit and control panel are available in separate instruction manuals 8 ORDERING SPARE PARTS Repair and electrical work should be performed by an authorised ESAB service technician Use only ESAB original spare and wear parts Retrofit I O Interface Universal 255 is designed and tested in accordance with the inter n...

Страница 11: ...s purge K 10 Inching wire L 11 Reverse inching wire M 12 Air purge N 13 0V Quick stop P 14 analogue active R 15 Touch sense S 16 Memory 1 T 17 Memory 2 U 18 Memory 4 V 19 Memory 8 X 21 Memory 16 W 20 Memory 32 Y 22 Memory 64 Z 23 Memory 128 E 5 Voltage reference F 6 Wirefeed reference G 7 0V reference to robot a 24 Arc acknow b 25 Touch sense resp c 26 0V Machine error d 27 Collision detect e 28 W...

Страница 12: ...vated at the same time the equipment will ignore the wire inching command and start the welding process Gas purge Cable no 9 Gas flushing is used when measuring the gas flow or to flush any air or moisture from the gas hoses before welding starts Gas flushing is carried out without voltage or wire feed occurring Welding start always activates the gas valve even if the manual gas command is given I...

Страница 13: ...4 128 one accesses saved welding data schedules in U82 I O The binary coded combinations of these signals can be used to recall the memories 1 255 in the U82 I O memory bank A complete set of welding data includes all settings that can be made in U82 I O see the instruction manual for U82 Voltage reference Cable no 5 Not available at the moment This signal is used by the robot for analogue control...

Страница 14: ...t the wire is in contact with the workpiece To obtain touch sense response the touch sense input signal must be activated Collision detect Cable no 26 The signal comes via the internal CAN bus from the feeding mechanism RoboFeed The signal indicates that the robot s breaker has activated The interface activates a relay which breaks two safety loops from the robot at which the robot orders a quick ...

Страница 15: ...L1 024 023 3 4 R2 026 025 5 6 A1 A2 R1 414 154 KL3062 101 603 102 505 103 401 XP01 A X5 3 X5 1 2 B K L E G i XS03 h g G F E 4 5 J4 6 J1 1 2 3 5 3 1 7 KL9010 Power source A XS01 B K L E G 4 XP03 i h g v u p q v u p q 224 223 221 222 114 201 A1 A2 R2 022 G F E W1 33 32 31 30 5 6 7 34 35 36 KL2134 2 1 4 5 8 3 2 7 6 612 711 815 27 d d 315 613 712 415 615 614 714 713 X6 1 2 3 4 616 715 X7 1 2 Analog in...

Страница 16: ...L2134 1 104 304 105 205 106 1001 KL1408 2 001 1808 002 1704 003 1607 004 1503 008 1101 KL1408 1 111 3 4 R1 011 807 012 703 014 502 015 405 016 301 BK5151 017 200 218 A1 A2 FU1 1A 018 124 c b a V U T S R N M K J H B A 1 2 3 J5 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 J6 2 1 4 5 6 J2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 J3 2 1 24 V 0 V 1 2 5 6 3 7 4 8 1 2 5 6 3 7 4 8 1 4 5 8 3 2 7 6 W2 4 3 1 Inter...

Страница 17: ...ing no Denomination Notes 0461 090 884 Retrofit I O Interface Universal 255 Includes the Control cables see on page 18 and a Instruction manual 0461 314 001 Instruction manual Retrofit I O Interface Universal 255 0459 839 091 Spare parts list Retrofit I O Interface Universal 255 ...

Страница 18: ...820 883 Rebuilding kit Incl Adapter 12 pole to 10 pole Mig 4002 5002 and 6502 0461 322 880 Extension cable U82 7 5 m 0460 877 891 Control cable Retrofit I O to power source 1 7 m 0461 319 880 Control cable 7 5 m 48 pole 0461 321 880 Included in 0461 090 884 Retrofit I O Interface Universal 255 ...

Страница 19: ...D Tel 34 91 878 3600 Fax 34 91 802 3461 SWEDEN ESAB Sverige AB Gothenburg Tel 46 31 50 95 00 Fax 46 31 50 92 22 ESAB international AB Gothenburg Tel 46 31 50 90 00 Fax 46 31 50 93 60 SWITZERLAND ESAB AG Dietikon Tel 41 1 741 25 25 Fax 41 1 740 30 55 UKRAINE ESAB Ukraine LLC Kiev Tel 38 044 501 23 24 Fax 38 044 575 21 88 North and South America ARGENTINA CONARCO Buenos Aires Tel 54 11 4 753 4039 Fa...

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