Ergon CRAFCO SUPER SEALCOATER 550 Скачать руководство пользователя страница 1

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Parts Manual - 70319

Revision C

SUPER SEALCOATER 550 & 800

Содержание CRAFCO SUPER SEALCOATER 550

Страница 1: ...Parts Manual 70319 Revision C SUPER SEALCOATER 550 800...

Страница 2: ...________________ 2nd Hose S N _______________________________ 1st Pump S N material _______________________ 2nd Pump S N water ________________________ Engine S N ________________________________ Comp...

Страница 3: ...Updated format Updated warranty Changed hydraulic motor to 45428 from 70236 Changed drive sprocket 70238 to taper lock hub 70261 Updated figures in sections 8 2 8 4 Added website links for pump manua...

Страница 4: ...SUPER SEALCOATER 500 GAL TRAILER PN 70000 SUPER SEALCOATER 800 GAL SKID PN 70580...

Страница 5: ...chine for Start Up 5 1 5 2 Machine Start Up 5 2 5 3 Loading Material 5 3 Loading Material Using the On Board Material Pump 5 3 5 3 1 Loading Material Using an Alternative Pump 5 3 5 3 2 5 4 Agitating...

Страница 6: ...Use a Multimeter 7 1 7 1 Checking DC Voltage with a Multimeter 7 1 7 2 Checking AC Voltage with Multimeter 7 1 7 3 Checking Resistance Ohms 7 1 7 4 Checking Amperage 7 2 8 0 About the Illustrated Part...

Страница 7: ...draulic System 8 34 8 18 Optional Operator Seat 8 39 8 19 Optional Manual Spray Bar Kit PN 70330K 8 40 Manual Spray Bar Assembly PN 70330 8 41 8 19 1 8 20 Optional Automated Spray Bar Kit PN 70331K 8...

Страница 8: ...Figure 8 5 Hand Wand Storage Tab 8 9 Figure 8 6 Material Tank Hatch 8 11 Figure 8 7 Strainer Box 8 12 Figure 8 8 Hose Reel Stand 8 13 Figure 8 9 Hand Wand Assembly Valve 8 14 Figure 8 10 Hand Wand No...

Страница 9: ...c Pump With Cover 8 36 Figure 8 27 Hydraulic Control and Hoses 8 37 Figure 8 28 Agitator Drive Hydraulics 8 38 Figure 8 29 Optional Operator Seat 8 39 Figure 8 30 Manual Spray Bar Kit PN 70330K 8 40 F...

Страница 10: ...l 5 4 Table 5 6 Recirculating the Material 5 4 Table 5 7 Applying Material with Hand Wand 5 4 Table 5 8 Applying Material with the Spray Bar 5 5 Table 5 9 Cleaning out Material Hose and Hand Wand 5 5...

Страница 11: ...aterial System 8 23 Table 8 17 Optional Water Tank 8 24 Table 8 18 Optional System Fittings 8 25 Table 8 19 Optional System 8 26 Table 8 20 Optional Water System Continued 8 27 Table 8 21 Optional Wat...

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Страница 13: ...to use this manual This manual is formatted to start each new chapter on the right page There may be a blank page on the left page if the previous chapter ends on the right page If you are viewing th...

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Страница 15: ...s If the mixer is not stopped before adding material it can get on an operator s body Keep hands feet and clothing away from all moving parts DO NOT point the nozzle at another person DO NOT operate n...

Страница 16: ...4 1 All Crafco Inc Equipment using a gasoline engine 2 4 2 WARNING Cancer and Reproductive Harm www P65Warnings ca gov 26471N WARNING Breathing engine exhaust exposes you to chemicals known to the Sta...

Страница 17: ...otices The table below includes the most commonly used symbols and notices Symbol Item Remarks WARNING Warning Refers to possible bodily injury or death CAUTION Caution Refers to possible equipment da...

Страница 18: ...ved Safety 2 4 Symbol Item Remark Crush Hazard Keep feet and legs clear Pinch Hazard Keep hands and feet clear Exhaust Hazard Avoid breathing engine exhaust Read Manual Read and understand operator an...

Страница 19: ...aged by accident alteration abuse improper lubrication maintenance normal wear or other cause beyond our control The warranty provided herein extends only to the repair and or replacement of those com...

Страница 20: ...All engine warranties are covered through the engine manufacturer If you need information for a distributor in your area please contact us and we will direct you to the closest engine distributor All...

Страница 21: ...4 in 60 9 cm 576 sq in area 3716 square cm Drive Mechanism Hydraulic with infinite adjust Agitator Full sweeping horizontal three paddle agitator with rubber wipers Hydraulic Tank 6 7 Gal 25 4 L Air c...

Страница 22: ...72 31 273 72 10 84 09 318 32 11 96 29 364 50 12 108 92 412 31 13 121 89 461 40 14 135 18 511 71 15 148 75 563 08 16 162 57 615 39 17 176 61 668 54 18 190 83 722 37 19 205 22 776 84 20 219 73 831 77 2...

Страница 23: ...ns 4 3 Seal Coater 550 DEPTH OF MATERIAL TANK CAPCITY GALLONS CAPACITY LITERS 38 473 06 1790 73 39 484 84 1835 32 40 496 12 1878 02 41 506 85 1918 64 42 516 96 1956 91 43 526 37 1992 53 44 534 98 2025...

Страница 24: ...10 93 58 354 24 11 107 33 406 29 12 121 57 460 19 13 136 25 515 76 14 151 35 572 92 15 166 81 631 44 16 182 61 691 25 17 198 73 752 27 18 215 12 814 32 19 231 77 877 34 20 248 64 941 20 21 265 71 100...

Страница 25: ...138 19 39 581 72 2202 05 40 598 36 2265 04 41 614 76 2327 12 42 630 87 2388 10 43 646 67 2447 91 44 662 14 2506 47 45 677 23 2563 59 46 691 91 2619 16 47 706 15 2673 07 48 719 90 2725 12 49 733 12 277...

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Страница 27: ...hipment of a fully serviced unit The following should be checked prior to operation Step Action 1 Fill gasoline fuel tank located on the air compressor unit 2 Check oil sight gauge daily for the air c...

Страница 28: ...ve the grey choke lever on the compressor engine as shown in Figure 5 1 to the choke position 5 Move the black gas lever on the compressor engine located just below the grey choke lever shown in Figur...

Страница 29: ...lock fitting just in front of material valve 2 See Figure 5 2 4 Make sure the lid on the strainer box is screwed down tight 5 Open material valve 2 6 Open material valve 4 7 To begin pumping open air...

Страница 30: ...he Material Step Action 1 Open air valve 6 See Figure 5 3 2 Set the air regulator to the desired pressure 3 Open material valve 1 See Figure 5 2 4 Open material valve 4 5 Open air valve 7 6 When finis...

Страница 31: ...l on board water tank follow the below instruction to clean out the material hose and wand after every use Step Action Follow the steps below starting with all valves in the closed position 1 Return t...

Страница 32: ...pressure 4 Open water valve 9 See Figure 5 2 5 Open material spray bar valve 5 6 Open air valve 7 7 Activate automated spray bar switch or open spray valves on manual spray bar until water runs clean...

Страница 33: ...Super Sealcoater 550 800 Part Manual Chapter 5 Operating Instructions 2019 by Crafco Inc All Rights Reserved Operating Instructions 5 7 Figure 5 2 Sealcoater Valves and Water Hose...

Страница 34: ...Super Sealcoater 550 800 Part Manual Chapter 5 Operating Instructions 2019 by Crafco Inc All Rights Reserved Operating Instructions 5 8 Figure 5 3 Air Compressor Valves Figure 5 4 Material Valve 8...

Страница 35: ...sult in damage and possible fire WARNING Mount the machine a minimum of 3 76mm above the truck bed Depending on the machine and airflow you may have to mount it higher to prevent excessive temperature...

Страница 36: ...end of wand into drip tube 7 Lock hand wand into storage tabs 8 Return all equipment to storage deck and tie down 9 Lock storage deck ramp in the up position 10 Close all valves on the machine Shutti...

Страница 37: ...rate manual in packet For an online PDF manual visit https wildenstore psgdover com products aodd pumps item 08 14756 wilden 2inch aluminum pro flo shift 6 4 Water Pump 1 4 Refer to separate manual in...

Страница 38: ...the center of the chain See Figure 6 2 Agitator Drive Chain Tension Follow the steps in Table 6 1 to adjust the tension Step Action 1 Loosen the 4 screws on the sides of the hydraulic motor adjustmen...

Страница 39: ...o the manufacturer s instructions for the engine X Other Engine Maintenance Refer to the manufacture s operating and maintenance instructions for the engine Hydraulic Oil Check X Change X Hydraulic Oi...

Страница 40: ...Make necessary adjustments and tighten all loose nuts or screws 4 Watch for leaks Tighten fittings or repair as necessary 5 Clean the external surfaces of the machine at regular intervals 6 Follow th...

Страница 41: ...o 3 Agitator Paddle wiper 70184 1 7 Spray Nozzles 70268 1 Strainer Basket Assembly 70225 1 Strainer Box Lid Gasket 70137 1 Hyd Filter Element 22071 6 14 Recommended Fluids and Lubricants Application R...

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Страница 43: ...ground If the item you are checking has a ground wire attached then use that ground or you can use a non painted surface on the frame 7 2 Checking AC Voltage with Multimeter Connect the probes to the...

Страница 44: ...hose always use a clamp on amp meter See Figure 7 2 Clamp On Amp Meter Multimeter The amperage in the hose can reach as high as 35 amps Clamp the meter around one wire at a time Remember most clamp o...

Страница 45: ...rafco Inc All Rights Reserved How to Use a Multimeter 7 3 Figure 7 2 Clamp On Amp Meter Multimeter Ohms Sensors Hyd Coils Burner Ignition Coil Audible Continuity Hose Wand and wire connection DC Volta...

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Страница 47: ...pe of parts or components may differ or vary from the actual part or component 8 1 Ordering Crafco Parts Crafco distributors and Crafco Pavement Preservation Supply Centers are strategically located t...

Страница 48: ...Part Manual Chapter 8 Illustrated Parts List 2019 by Crafco Inc All Rights Reserved Illustrated Parts List 8 2 8 2 Super Sealcoater Passenger Side 1 3 5 4 11 6 7 8 9 10 12 13 14 2 Figure 8 1 Super Se...

Страница 49: ...OR 800 GAL SEALCOAT MACHINE TANK 1 3 70210 BRUSH BOX ASSEMBLY 1 4 70086N BRACKET FRONT PASS SIDE LIGHT 1 5 70075 FENDER ASSEMBLY PASSENGERSIDE 1 6 70248 HAND WAND ASSEMBLY COMPLETE 1 7 70017 TIRE RIM...

Страница 50: ...550 800 Part Manual Chapter 8 Illustrated Parts List 2019 by Crafco Inc All Rights Reserved Illustrated Parts List 8 4 8 3 Super Sealcoater Driver Side 1 2 3 4 5 6 7 8 9 10 11 Figure 8 2 Super Sealco...

Страница 51: ...AIR COMPRESSOR ASSEMBLY COMPLETE 1 3 70100 HYD OIL TANK ASSEMBLY 1 4 70075 FENDER ASSEMBLY 2 5 70140 MATERIAL HATCH LID ASSEMBLY 1 6 23082 JACK 5000 15 STROKE 1 7 20130 CHAIN 3 8 PROOF COIL 2 8 20132...

Страница 52: ...50 800 Part Manual Chapter 8 Illustrated Parts List 2019 by Crafco Inc All Rights Reserved Illustrated Parts List 8 6 8 4 Super Sealcoater Rear 1 2 3 5 4 6 7 8 9 10 11 12 14 13 15 16 17 Figure 8 3 Sup...

Страница 53: ...44772 SIDE MARKER LIGHT 2 5 70374 RECESSED TAIL LIGHT LAMP 2 6 90544 LICENSE PLATE BRACKET WITH LIGHT 1 7 70257 AGITATOR SPROCKET BOTTOM GUARD 1 8 70258 AGITATOR SPROCKET TOP GUARD 1 9 24128 LIGHT RE...

Страница 54: ...ts Reserved Illustrated Parts List 8 8 8 5 Storage Deck Gate Lock Figure 8 4 Storage Deck Gate Lock Table 8 4 Storage Deck Gate Lock FIG ITEM PART NO DESCRIPTION QTY Figure 8 4 1 28985 X SELF TAP SCRE...

Страница 55: ...ghts Reserved Illustrated Parts List 8 9 8 6 Hand Wand Storage Tab Figure 8 5 Hand Wand Storage Tab Table 8 5 Hand Wand Storage Tab FIG ITEM PART NO DESCRIPTION QTY Figure 8 5 1 70044 HAND WAND STORAG...

Страница 57: ...rts List 8 11 8 7 Material Tank Hatch Table 8 6 Material Tank Hatch Figure 8 6 Material Tank Hatch FIG ITEM PART NO DESCRIPTION QTY Figure 8 6 1 70140 HATCH LID ASSEMBLY 1 2 70142 SPLASH LID ASSEMBLY...

Страница 58: ...st 8 12 8 8 Strainer Box Table 8 7 Hydraulic Control Valve Assembly PN 45420 Figure 8 7 Strainer Box FIG ITEM PART NO DESCRIPTION QTY Figure 8 7 1 70117 STRAINER BOX LID ASSEMBLY 1 2 70137 STRAINER BO...

Страница 59: ...13 8 9 Hose Reel Stand FIG ITEM PART NO DESCRIPTION QTY Figure 8 8 1 70206 MANUAL HOSE REEL 1 2 70200 HOSE REEL MOUNTING PLATE ASSEMBLY 1 3 28504 1 2 13 HEX NUT 1 4 70011 TRAILER PASSENGERSIDE REAR D...

Страница 60: ...rts List 2019 by Crafco Inc All Rights Reserved Illustrated Parts List 8 14 8 10 Hand Wand Assembly Figure 8 9 Hand Wand Assembly Valve Table 8 9 Hand Wand Assembly Valve FIG ITEM PART NO DESCRIPTION...

Страница 61: ...019 by Crafco Inc All Rights Reserved Illustrated Parts List 8 15 Figure 8 10 Hand Wand Nozzle Table 8 10 Hand Wand Nozzle FIG ITEM PART NO DESCRIPTION QTY Figure 8 10 1 70249 HAND WAND BODY 1 2 28209...

Страница 62: ...6 8 11 Agitator Drive FIG ITEM PART NO DESCRIPTION QTY Figure 8 11 1 70238 NO 60 36 TOOTH SPROCKET 1 2 70240 NO 60 ROLLER CHAIN 1 3 70233 AGITATOR SHAFT KEY 1 4 70307 GREASE LINE NOT SHOWN 1 5 70261 T...

Страница 63: ...st 2019 by Crafco Inc All Rights Reserved Illustrated Parts List 8 17 Figure 8 12 Agitator Drive Motor FIG ITEM PART NO DESCRIPTION QTY Figure 8 12 1 45428 HYDRAULIC MOTOR 1 2 70239 NO 60 9 TOOTH SPRO...

Страница 64: ...st 2019 by Crafco Inc All Rights Reserved Illustrated Parts List 8 18 Figure 8 13 Agitator Drive Bearing and Gasket FIG ITEM PART NO DESCRIPTION QTY Figure 8 13 1 70237 1 FLANGE BEARING 2 2 70234 AGIT...

Страница 65: ...ssembly FIG ITEM PART NO DESCRIPTION QTY Figure 8 14 1 70179 550 GAL 70544 800 GAL 550 AGITATOR PADDLE ARM 800 AGITATOR PADDLE ARM 6 2 70181 70183 AGITATOR CLAMP OUTSIDE AGITATOR CLAMP CENTER 3 N A 70...

Страница 67: ...Illustrated Parts List 8 21 8 13 Hydraulic Drive Figure 8 15 Hydraulic Pump Without Cover Table 8 15 Hydraulic Pump FIG ITEM PART NO DESCRIPTION QTY Figure 8 15 1 70215 HYDRAULIC PUMP MOUNTING BRACKE...

Страница 68: ...Super Sealcoater 550 800 Part Manual Chapter 8 Illustrated Parts List 2019 by Crafco Inc All Rights Reserved Illustrated Parts List 8 22 8 14 Material System Figure 8 16 Material System...

Страница 69: ...IG ITEM PART NO DESCRIPTION QTY Figure 8 16 1 70327 2 BALL VALVE 2 2 70221 1 BALL VALVE 1 3 70110 STRAINER BOX ASSEMBLY 1 4 70167 2 AIR DIAPHRAGM PUMP 1 5 70125 EXPANSION TANK ASSEMBLY 11 6 27048 1 IN...

Страница 70: ...Rights Reserved Illustrated Parts List 8 24 8 15 Optional Water System FIG ITEM PART NO DESCRIPTION QTY Figure 8 17 1 70163 2 BULKHEAD FITTING 1 2 70166 2 SCH 40 X 2 LONG PLASTIC PIPE NIPPLE 1 3 7016...

Страница 71: ...ITEM PART NO DESCRIPTION QTY Figure 8 18 1 70162 1 PLASTIC BULKHEAD FITTING 1 2 70284 1 90 PVC STREET ELBOW 1 3 70282 1 SCH 40 PVC PIPE X 6 5 LONG 1 4 70161 1 2 PLASTIC BULKHEAD FITTING 1 5 70285 1 2...

Страница 72: ...ist 8 26 FIG ITEM PART NO DESCRIPTION QTY Figure 8 19 1 70151 35 GAL PLASTIC WATER TANK 1 2 70289 1 HOSE STRAIGHT MALE PUSH ON FITTING 1 3 70290 T BOLT CLAMP 1 1 2 1 4 70291 1 PUSH ON BLUE HOSE 1 5 70...

Страница 73: ...Figure 8 20 1 70151 35 GAL PLASTIC WATER TANK 1 2 70287 PUSH ON BLUE HOSE X 25 1 3 70288 RUBBER TIP BLOW GUN 1 4 26751 HOSE STRAIGHT MALE PUSH ON FITTING 4 5 26080 GEAR CLAMP SIZE 4 4 6 70286 PUSH ON...

Страница 74: ...List 8 28 FIG ITEM PART NO DESCRIPTION QTY Figure 8 21 1 70290 T BOLT CLAMP 1 1 2 1 2 70289 1 HOSE STRAIGHT MALE PUSH ON FITTING 1 3 29236 1 BRONZE BALL VALVE 1 4 28005 1 CLOSE NIPPLE 3 5 70254 1 BRAS...

Страница 77: ...igure 8 22 1 28238 STREET ELBOW 1 2 29214 BALL VALVE 1 3 70292 BARB X MPT 1 4 70293 CLAMP X 29 32 1 5 70294 HOSE DUROFLEX 300PS X 154 LONG 1 6 70297 STREET 90 BRASS OPTIONAL 1 7 70321 X 1 8 HEX HEAD P...

Страница 78: ...M PART NO DESCRIPTION QTY Figure 8 23 1 70296 HOSE DUROFLEX 300PS X 30 LONG 1 2 70293 CLAMP X 29 32 1 3 70292 BARB X MPT 90 FITTING 1 4 29214 BALL VALVE 1 5 28003 CLOSE NIPPLE 1 6 70241 AIR REGULATOR...

Страница 79: ...All Rights Reserved Illustrated Parts List 8 33 FIG ITEM PART NO DESCRIPTION QTY Figure 8 24 1 70295 BARB X MPT 90 FITTING 1 2 70293 CLAMP X 29 32 1 3 70296 HOSE DUROFLEX 300PS X 30 LONG 1 4 70167 2 A...

Страница 80: ...per Sealcoater 550 800 Part Manual Chapter 8 Illustrated Parts List 2019 by Crafco Inc All Rights Reserved Illustrated Parts List 8 34 8 17 Hydraulic System Figure 8 25 Hydraulic Tank 1 9 5 4 7 6 8 2...

Страница 81: ...FJ9 12FJ 17 550 GAL C12 16FJ9 12FJ 24 800 GAL HYDRAULIC HOSE ASSEMBLY TANK TO PUMP 1 3 29818 SAE O RING 1 X 1 JIC ADAPTER 1 4 28273 CAP 2 PIPE 1 5 22070 HYD FILTER W MOUNTING BASE ASSY 1 6 22071 HYD F...

Страница 82: ...1 70220 HYDRAULIC PUMP 1 2 C12 16FJ9 12FJ 17 550 GAL C12 16FJ9 12FJ 24 800 GAL HYDRAULIC HOSE ASSEMBLY TANK TO PUMP 1 3 29934 JIC TUBE X 5 8 O RING ADAPTER 1 4 29913 5 8 O RING X JIC ADAPTER 1 5 AX6...

Страница 83: ...093 HYDRAULIC VALVE 1 2 AX6 8FJ9 6FJ 19 550 GAL AX6 8FJ9 6FJ 32 800 GAL HYDRAULIC HOSE ASSEMBLY PUMP TO VALVE 1 3 AX6 6FJ 6FJ9 143 550 GAL AX6 6FJ 6FJ9 146 800 GAL HYDRAULIC HOSE ASSEMBLY VALVE TO MOT...

Страница 84: ...served Illustrated Parts List 8 38 FIG ITEM PART NO DESCRIPTION QTY Figure 8 28 1 AX6 6FJ 6FJ9 143 550 GAL AX6 6FJ 6FJ9 146 800 GAL HYDRAULIC HOSE ASSEMBLY VALVE TO MOTOR 1 2 29828 90 BOSS ADAPTER 2 3...

Страница 85: ...trated Parts List 8 39 8 18 Optional Operator Seat FIG ITEM PART NO DESCRIPTION QTY Figure 8 29 1 70361 OPERATOR SEAT 1 2 70354 SEAT BASE ASEMBLY 1 3 42262 1 2 BENT HITCH PIN 1 4 70357 SEAT MOUNT ASSE...

Страница 86: ...Y BAR RECIEVER ASSEMBLY 2 2 70378 SUPPORT RAIL ASSEMBLY PASSENGERSIDE 1 3 70330 MANUAL SPRAY BAR ASSEMBLY 1 4 70377 SUPPORT RAIL ASSEMBLY DRIVERSIDE 1 5 70347 SPRAY BAR RECIEVER MOUNTING PLATE 2 6 422...

Страница 87: ...ssembly PN 70330 8 19 1 FIG ITEM PART NO DESCRIPTION QTY Figure 8 31 1 70253 2 CAM LOCK X MALE THREADED FITTING 1 2 29227 BRONZE BALL VALE 3 4 6 3 28239 3 4 ELBOW 6 4 28346 BUSHING 3 4 X 1 4 6 5 70268...

Страница 88: ...Manual Chapter 8 Illustrated Parts List 2019 by Crafco Inc All Rights Reserved Illustrated Parts List 8 42 8 20 Optional Automated Spray Bar Kit PN 70331K 1 2 3 3 4 5 6 7 8 9 10 11 12 Figure 8 32 Auto...

Страница 89: ...PASSENGERSIDE 1 3 70331 AUTOMATED SPRAY BAR ASSEMBLY 1 4 70377 SUPPORT RAIL ASSEMBLY DRIVERSIDE 1 5 70347 SPRAY BAR RECIEVER MOUNTING PLATE 2 6 42262 1 2 BENT HITCH PIN 2 7 70349 SPRAY BAR MATERIAL H...

Страница 90: ...rt Manual Chapter 8 Illustrated Parts List 2019 by Crafco Inc All Rights Reserved Illustrated Parts List 8 44 Automated Spray Bar Assembly PN 70331 8 20 1 1 2 3 2 4 5 6 7 8 9 10 11 12 13 Figure 8 33 A...

Страница 91: ...227 BRONZE BALL VALE 3 4 12 3 28239 3 4 ELBOW 6 4 70341 AUTOMATED SPRAY BAR VALVE HANDLE 6 5 28346 BUSHING 3 4 X 1 4 6 6 70268 FLAT SPRAY NOZZLE 80 50 6 7 70342 AUTOMATED SPRAY BAR VALVE BAR 1 8 70338...

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Страница 93: ...embly 27163 4 Disk Assembly 27164 6 Disk Assembly Crafco Swivel Disk Applicator 27120 3 Swivel Applicator 27130 4 Swivel Applicator Crafco Sealing Foot Flush 27154 1 4 Flush 27155 3 8 Flush Crafco Sea...

Страница 94: ...and Accessories 9 2 Crafco Heavy Duty Squeegee with Aluminum Handle 27199 27195 Replacement Blade Super Shot Drip Stopper Use with 50270 Duckbill 27114 Tip Adapter 27115 Shroud Tip Adapter Crafco Duck...

Страница 95: ...ater 550 800 Part Manual Chapter 9 Tools and Accessories 2019 by Crafco Inc All Rights Reserved Tools and Accessories 9 3 Crafco Heat Lance with Regulator and Attachments 32259 Crafco Hand Torch w 20f...

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Страница 98: ...2019 Crafco Inc...

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