O P E R ATO R I N S T R U C T I O N M A N U A L
E Q U A L I Z E R I N T E R N A T I O N A L L T D
w w w. e q u a l i z e r i n t e r n a t i o n a l . c o m
H Y D R A U L I C
F L A N G E C L O S I N G
T O O L
FC10TE
Страница 1: ...OPERATOR INSTRUCTION MANUAL E Q U A L I Z E R I N T E R N AT I O N A L LT D w w w e q u a l i z e r i n t e r n a t i o n a l c o m H Y D R A U L I C F L A N G E C L O S I N G T O O L FC10TE...
Страница 2: ...2 1 GENERAL SAFETY 2 2 PERSONNEL COMPETENCY 2 3 DISCLAIMER 2 4 DEFINITION OF TERMS 2 5 HAZARDS 3 FC10TE HYDRAULIC FLANGE CLOSING TOOL 3 1 TOOL CAPABILITIES 3 2 TOOL FUNCTION 3 3 KIT CONTENTS 3 4 TOOL...
Страница 3: ...peration and maintenance of THE EQUALIZER FC10TE HYDRAULIC tools The use of these tools should be as part of a broader task based risk assessment which should be carried out by the operation superviso...
Страница 4: ...an cause severe back up pressure and cause hose failure Protect hoses from dropped objects a sharp impact may cause internal damage to hose wire strands Protect hoses from crush risks such as heavy ob...
Страница 5: ...APPLICATION Closing distance 600mm 0mm 23 5 0 Can be used on any flange joint with flange bolt holes of 22mm 7 8 or greater Hydraulic oil grade 15 centistokes cSt 40 C tested by ASTM D 445 The FC10TE...
Страница 6: ...bolt holes at the points where the highest load is expected Consideration should also be given to the flange Gasket Seal ring it may be neccesary to insert the Gasket Seal ring Prior to attaching the...
Страница 7: ...RELEASE SLEEVE TO RETRACT THE NUT PULL ON THE MAIN BODY TO ADVANCE THE NUT ADVANCE RETRACT LOCK LOAD ON THIS FACE WILL LOCK THE NUT 3 The Rod washers are slid over the Pull Rod and rotated to align w...
Страница 8: ...ripping on the nut body The nut will lock on to the pull rod when a force is applied to the load face of the nut It is not possible to move the nut until the load is removed from the load face of the...
Страница 9: ...of closing the joint Equalizer International s Flange Alignment tools can be used in conjuction with the FC10TE For information on these tools please vist www equalizerinternational com Note Prior to...
Страница 10: ...ping and pulling on the pull sleeve section of the nut PULL SLEEVE SECONDARY RATCHET NUT 15 Once the flange joint has been fully closed insert and tighten as many bolts as possible with the FC10TE sti...
Страница 11: ...gripping and pulling on the pull sleeve section of the primary nut PULL SLEEVE PRIMARY RATCHET NUT 20 The Pull Rod complete with pull nut and washer can now be withdrawn from the flange joint 21 Now t...
Страница 12: ...Foam Inserts Carry Case dimensions 890 x 570 x 165 mm 35 04 x 22 44 x 6 50 Tool Weight 11kg 24 25 lb Gross Kit Weight 36 5kg 50 47 lb 3 3 KIT CONTENTS FC10TE STANDARD KIT Product Code FC10TESTD 1 x FC...
Страница 13: ...OPERATOR INSTRUCTION MANUAL IM_FC10TE_Rev09_A4 FC10TE HYDRAULIC FLANGE CLOSING TOOL 12 3 4 FC10TE TOOL DIMENSIONS 165 mm 6 5 385 mm 15 2 1000 mm 39 4 259 mm 10 2...
Страница 14: ...NSPECTION A thorough inspection should be carried out prior to usage storage or transportation to ensure the completeness and condition of the tool Inspection should include visual inspection of the o...
Страница 15: ...ve been engineered and manufactured to be fit for purpose 11 Reassemble by reversing steps 1 9 If topping or replacing hydraulic oil as part of a service use only premium quality hydraulic oil of the...
Страница 16: ...aces have been coated seal individual components in clear plastic bags or clear vacuum bags or clear shrink wrap NOTE bags shrink wrap must be clear for visibility Take care when using shrink wrap tha...
Страница 17: ...L IM_FC10TE_Rev09_A4 FC10TE HYDRAULIC FLANGE CLOSING TOOL 16 4 REGULATORY INFORMATION 4 1 REGISTERED HEAD OFFICE EQUALIZER INTERNATIONAL LTD Equalizer House Claymore Drive Aberdeen Scotland AB23 8GD 5...
Страница 18: ...age 01 each 01 each 01 each 01 each 04 each 04 each 02 each 02 each 02 each 01 each 01 each 01 each 01 each 01 each 02 each 02 each 01 each 01 kit RATCHET NUT PART LIST ITEM PART No DESCRIPTION QTY 01...
Страница 19: ...3 14 300901 01 510707 01 752502 01 752503 01 752504 01 752505 01 752506 01 771106 01 771107 01 752510 01 376601 01 771103 01 771104 01 771105 01 HYDRAULIC COUPLER SCREW CYLINDER BASE PISTON ROD SPRING...
Страница 20: ...1 21 D O YOKE PIN 1 22 D O RETAINING RING 1 23 D O HANDLE GRIP 1 24 D O SCREW 2 25 E YOKE BASE 1 26 E SPRING PIN 1 27 F SPACER 1 28 F WASHER 1 29 F RELEASE VALVE SCREW 1 30 F J M5 SCKT SET SCREW 1 31...
Страница 21: ...13601 02 K0003 G STEEL BALL 2 25 714001 02 K0011 H STEEL BALL 1 26 714101 02 E0006 H SPRING END CAP 1 27 714201 01 J0140 H L P SPRING 1 28 377201 01 E1749 H CONE SEAT 1 29 377301 01 E1748 H CONE 1 30...
Страница 22: ...LT D H e a d O f f i c e E q u a l i z e r H o u s e C l a y m o r e D r i v e A b e r d e e n S c o t l a n d U K A B 2 3 8 G D t 4 4 0 1 2 2 4 7 0 1 9 7 0 f 4 4 0 1 2 2 4 8 2 3 7 9 1 w w w e q u a...
