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RAP container,
140007R-()

Doc No. MO-RAP-3062
Version 21

www.envirotainer.com

RAP t2 container

Operations Manual

Doc No:
MO-RAP-3062

Revision:
21

State:
Released

Release Date:
2021-06-24

Approved By:
hanst

Содержание 140007R

Страница 1: ...RAP container 140007R Doc No MO RAP 3062 Version 21 www envirotainer com RAP t2 container Operations Manual Doc No MO RAP 3062 Revision 21 State Released Release Date 2021 06 24 Approved By hanst...

Страница 2: ...ner performance in relation to different ambient temperatures 3 8 Battery duration New chapter 4 4 2 Mounting or removing batteries Clarified that only 8 batteries are neces sary during pre conditioni...

Страница 3: ...ed the door opening dimensions in inches switched place on existing dimensions Former 8 Alerts and alarms Removed chapter information incorporated into 5 Troubleshooting 8 1 Definition of dimensions N...

Страница 4: ...Intentionally left blank Doc No MO RAP 3062 Revision 21 State Released Release Date 2021 06 24 Approved By hanst...

Страница 5: ...3 Lifting the container 5 3 CONTAINER DESCRIPTION 6 3 1 Orientation conventions 6 3 2 Overview 7 3 3 Refrigeration system operation 8 3 4 Attachment points for security seals 9 3 5 Temperature contro...

Страница 6: ...the control unit 33 5 TROUBLESHOOTING 43 5 1 Alerts 43 5 1 1 Control unit type 2 43 5 2 Alarms 44 5 2 1 Control unit type 1 44 5 2 2 Control unit type 2 44 5 3 Hardware 45 6 CALCULATING DRY ICE AMOUNT...

Страница 7: ...d If applicable the use of the container must follow the IATA Dangerous Goods Regulations 1 2 MANUFACTURER The container is manufactured and provided by Envirotainer Engineering AB Staffans v g 2A SE...

Страница 8: ...er 2 1 SYMBOLS 2 1 1 SYMBOLS IN THE MANUAL The following symbols are used in the manual WARNING Indicates a possible danger that can lead to death or serious injury if necessary measures are not taken...

Страница 9: ...ed on all containers C ODLN sticker The container is labeled with an Operational Damage Limits Notice ODLN sticker to meet the IATA labelling requirements for aircraft containers The ODLN describes th...

Страница 10: ...oiling point special consideration should be given to the fact that the container may not be able to maintain the temperature in the cargo space in case of low battery level or malfunction CAUTION Obs...

Страница 11: ...roximately 450 kg and the center of gravity is offset due to the weight of the dry ice bunker WARNING Risk of crush injury Do not lift the container using forklift when it is loaded with cargo or dry...

Страница 12: ...ption 3 CONTAINER DESCRIPTION 3 1 ORIENTATION CONVENTIONS Fig 2 Schematic view of the container with orientation conventions 6 56 Doc No MO RAP 3062 Revision 21 State Released Release Date 2021 06 24...

Страница 13: ...he air to keep the cargo space at the required temperature E Fan Circulates air in the container via the refrigeration system and air guides F Temperature sensor Monitors the cargo space temperature a...

Страница 14: ...ed in a space around the dry ice bunker for cooling before being blown back into the cargo space Fig 4 Schematic view of the internal airflow The fans are controlled by a thermostat in the control uni...

Страница 15: ...sealing at least the doors If the control unit is sealed be aware that the battery compartment is sealed as well and that the seal must be broken for battery replacements Refer to Table 3 for recommen...

Страница 16: ...Check the battery voltage The cargo must be loaded onto pallets and safely strapped in the container Refer to 4 4 6 Loading cargo The container must not be exposed to ambient temperatures outside the...

Страница 17: ...ntainer to high ambient temperatures due to risk of hot spots and air segmentation in exposed areas Normal recommended 10 to 30 C 50 to 86 F Normal container performance Low 10 C 50 F The container ca...

Страница 18: ...ting at low temperature Battery quality Some brands perform better than others in the RAP t2 container For guidance on which batteries have been found to perform well in the RAP t2 container or how to...

Страница 19: ...successful shipment are taken The checklists contain references to relevant operating instructions Preparing a shipment Container handling at the shipper site from receiving the empty container to han...

Страница 20: ...required seal the control unit type 2 Place any shipping documents or check sheets in the container document pouch Confirm that the set temp is correct Refer to 4 4 10 Operating the control unit Allo...

Страница 21: ...ated Refer to 4 4 10 7 View activated alerts and alarms Change the batteries every 24 hours Refer to 4 4 2 Mounting or removing batteries If required perform re icing Refer to 4 4 7 3 Re icing the con...

Страница 22: ...l unit Refer to 4 4 2 Mounting or removing batteries Remove any remaining dry ice Refer to 4 4 8 Unloading the container Close all doors and covers For instructions on moving the container refer to 4...

Страница 23: ...affected by the weight and placement of the cargo and dry ice Fig 8 WARNING Risk of crush injury If moving the empty container using forklift make sure that the forklift is placed so to keep the conta...

Страница 24: ...ome reason be open while moving the container only allowed on roller beds secure the doors in open position using the door straps Fig 12 2 Steer the container on the roller bed system using the straps...

Страница 25: ...3 1 Open the cover s of the control unit Fig 14 2 Place 16 D cell alkaline batteries in the holder ensuring proper battery polarity Battery characteristics Voltage 1 5V IEC JIS LR 20 ANSI NEDA 13A NOT...

Страница 26: ...Use wrapped or unwrapped dry ice according to specifications in the online dry ice calculation tool or 4 4 3 3 Using wrapped or unwrapped dry ice Using unwrapped dry ice instead of wrapped or using t...

Страница 27: ...wo layers of paper The bags or paper shall remain on when the dry ice is loaded into the container Cardboard boxes do not count as wrapping and may not be placed in the dry ice bunker Unwrapped dry ic...

Страница 28: ...rm a functional test Refer to 4 4 10 8 Perform functional test 3 Switch off the control unit to save battery power for the shipment Refer to 4 4 10 2 Switch the control unit on off 4 Place the contain...

Страница 29: ...om the dry ice bunker Fig 16 7 Distribute dry ice evenly in the dry ice bunker following the guidelines and safety precautions in 4 4 3 Handling dry ice For refrigerated and do not freeze cargo Place...

Страница 30: ...ring shipment is not affected 4 4 5 RECORDING TEMPERATURES 4 4 5 1 CARGO TEMPERATURE Fig 18 1 If cargo temperature records must be kept preferably place temperature data loggers inside the cargo boxes...

Страница 31: ...1b Check whether to use wrapped or unwrapped dry ice Refer to the online dry ice calculation tool or if performing manual calculations to 4 4 3 3 Using wrapped or unwrapped dry ice 2 Make sure that th...

Страница 32: ...or similar NOTE Make sure that the maximum loading height is not exceeded For dimensions refer to 8 Technical specification Put any remaining dry ice of the 80 in boxes to be placed around the cargo...

Страница 33: ...not properly strapped may shift and obstruct the air flow causing temperature deviations as well as cargo and container damage Secure the cargo and if applicable the dry ice boxes to the tie down bra...

Страница 34: ...bunker following the guidelines and safety precautions in 4 4 3 Handling dry ice For refrigerated and do not freeze cargo Place all of the required dry ice in the dry ice bunker For deep frozen cargo...

Страница 35: ...trol unit type 2 Seal the control unit with a security seal inserted through the slot in the latch For security seal properties refer to 3 4 Attachment points for security seals To view information on...

Страница 36: ...NDLING RECOMMENDATIONS Make sure that the shipper complies with airline regulations for shipping dry ice Store and transport the container in an environment where the ambient temperatures are within t...

Страница 37: ...nt of dry ice to be used for every 24 hour delay NOTE Authorization from the shipper is required to open the container doors 1 Note the required amount of dry ice to be added according to the existing...

Страница 38: ...e all doors lids and covers 4 4 9 STORING THE CONTAINER CAUTION Do not store any containers cargo or other items on top of the container Fig 34 Minimum storage requirements Placement On flat ground to...

Страница 39: ...e instructions one per control unit unless the section is only applicable for one of the control units 4 4 10 1 1 Control unit type 1 The default mode when the display is switched on shows the current...

Страница 40: ...virotainer use login required 4 4 10 1 2 Control unit type 2 The default mode when the display is switched on is CONTAINER INFO If there are any messages for instance alerts or alarms the display togg...

Страница 41: ...s in the menu MENU ENTER Enter menus Confirm changes DOWN Step downwards in the menu BACK Return to previous menu Table 11 Indicator lights Light Description SYSTEM INDICATOR green light Steady light...

Страница 42: ...VIEW Show alerts FAN STATUS Show the fan status TIME DATE Show the time and date SW REVISION Show the software revision SYSTEM INFO Show system information IATA code Serial number of display unit Par...

Страница 43: ...cator green light turn off after one second and that the display is in default mode showing CONTAINER INFO If any alert or alarm is activated the display toggles between default mode and showing the a...

Страница 44: ...play returns to default mode before a new set temperature has been confirmed by pressing the new set temperature is not saved 3 Use and to change the set temperature with increments of 0 5 C Hold down...

Страница 45: ...in default mode 8 Confirm that the container set temperature is correct 4 4 10 6 CHECK THE BATTERY VOLTAGE New batteries should read at least 11 V The fans operate until the battery voltage is below...

Страница 46: ...t it is also possible to view the alert or alarm text in the control unit menu 1 Press The display shows TEMP MENU 2 Use or to step to SYSTEM MENU and press to confirm The display shows ALARM VIEW Fig...

Страница 47: ...rm red indicator light is flashing If any indicator light is flashing an alert or alarm text B is shown on the display Note the alert or alarm text and refer to 5 Troubleshooting for an explanation an...

Страница 48: ...a verification sticker placed on the control unit Next verification must be performed before the last day of the month indicated on the due part of the sticker Fig 46 If verification has not been perf...

Страница 49: ...tantaneous voltage meaning that it differs depending on if the fans are currently running or not When the fans start the displayed voltage decreases and vice versa Change the batteries 4 4 2 Mounting...

Страница 50: ...NIT TYPE 2 An active alert is indicated by a flashing red indicator light on the control unit Alarm Explanation or possible cause Solution Reference FAN 1 Error or FAN 2 Error If the container is used...

Страница 51: ...r insufficient contact spring tension Replace the container 1 3 Contact The control unit does not respond as expected when a button is pressed The control unit requires a restart Remove and re insert...

Страница 52: ...difference between the actual cargo space temperature and the set temperature If it is less than 3 C 5 4 F reduce the set temperature and confirm that the fans turn on 4 4 10 5 Set the temperature Th...

Страница 53: ...wrap some ice The container set temp is not correct Adjust the set temp 4 4 10 5 Set the temperature The unit of measure C or F is not correct Change the unit of measure 4 4 10 5 Set the temperature T...

Страница 54: ...t of measure 4 4 10 5 Set the temperature There is too much dry ice in the dry ice bunker Remove some of the dry ice 6 Calculating dry ice amounts Wrong type of dry ice is used for instance unwrapped...

Страница 55: ...ed with dry ice Refer to 6 1 Calculate dry ice amount for container pre conditioning 2 Dry ice amount required for shipment The calculation is based on the set temperature along with the time and ambi...

Страница 56: ...to the graph in Fig 47 Locate the temperature difference from step 3 on the horizontal axis 5 Read upwards to the blue line and then across to the vertical axis to determine the dry ice quantity kg re...

Страница 57: ...perature in 7 Dry ice tables 4 Locate the applicable Ambient temperature column and Hours row based on the average ambient temperature calculated in step 2 and the total time calculated in step 1 Roun...

Страница 58: ...e quantity is expressed in kilograms 1 kg 2 2 lbs 7 1 SET TEMPERATURE 5 C Ambient temperature Hours 10 C 50 F 15 C 59 F 20 C 68 F 25 C 77 F 30 C 86 F 10 40 40 40 45 55 15 40 40 50 65 80 20 40 45 65 85...

Страница 59: ...t of the fan area refer to 8 2 Loading space 2535 x 2065 x 1420 mm 99 8 x 81 3 x 55 9 Additional loading space below dry ice bunker l x w x h 460 x 2065 x 905 mm 18 1 x 81 3 x 35 6 Door opening L x H...

Страница 60: ...8 1 Definition of dimensions 8 1 DEFINITION OF DIMENSIONS Fig 48 54 56 Doc No MO RAP 3062 Revision 21 State Released Release Date 2021 06 24 Approved By hanst...

Страница 61: ...8 2 Loading space 8 2 LOADING SPACE Fig 49 Loading space side view 55 56 Doc No MO RAP 3062 Revision 21 State Released Release Date 2021 06 24 Approved By hanst...

Страница 62: ...last page Envirotainer Engineering AB www envirotainer com Doc No MO RAP 3062 Revision 21 State Released Release Date 2021 06 24 Approved By hanst...

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