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PELLET STOVE

EF4

PLEASE READ THIS ENTIRE MANUAL BEFORE INSTALLATION

AND USE OF THIS PELLET BURNING ROOM HEATER. FAILURE TO

FOLLOW THESE INSTRUCTIONS COULD RESULT IN PROPERTY

DAMAGE, BODILY INJURY, OR EVEN DEATH.

Contact your building or fire officials about restrictions and

installation inspection requirements in your area.

SHERWOOD INDUSTRIES IS AN ENVIRONMENTALLY RESPONSIBLE COMPANY. THIS MANUAL IS PRINTED ON RECYCLED PAPER.

PLEASE KEEP THESE INSTRUCTIONS FOR FUTURE REFERENCE

OWNER’S MANUAL

EF4i-118

Freestanding and Fireplace Insert

Содержание EF4

Страница 1: ...OPERTY DAMAGE BODILY INJURY OR EVEN DEATH Contact your building or fire officials about restrictions and installation inspection requirements in your area SHERWOOD INDUSTRIES IS AN ENVIRONMENTALLY RESPONSIBLE COMPANY THIS MANUAL IS PRINTED ON RECYCLED PAPER PLEASE KEEP THESE INSTRUCTIONS FOR FUTURE REFERENCE OWNER S MANUAL EF4i 118 Freestanding and Fireplace Insert ...

Страница 2: ...n Requirements 15 Outside Fresh Air Connection 16 Exhaust And Fresh Air Intake Locations 16 Mobile Home Installation Freestanding 17 Corner Through Wall Installation Freestanding 17 Horizontal Exhaust Through Wall Installation Freestanding 18 Through Wall With Vertical Rise and Horizontal Termination Installation Freestanding 19 Inside Vertical Installations Freestanding 20 Outside Vertical Instal...

Страница 3: ...ely 8200 Btu per pound minimum ASH The ash content of the fuel and operation of your stove will directly determine the frequency of cleaning The use of high ash fuels may result in the stove needing to be cleaned daily A low ash fuel may allow longer intervals between cleaning CLINKERING clinkers are silica sand or other impurities in the fuel that will form a hard mass during the burning process ...

Страница 4: ...sure that the structural integrity of the home is maintained and all construction meets local building codes Minor soot or creosote may accumulate when the stove is operated under incorrect conditions such as an extremely rich burn black tipped lazy orange flames If you have any questions with regard to your stove or the above mentioned information please feel free to contact your local dealer for...

Страница 5: ...ids to start or freshen up a fire in the heater Keep all such liquids well away from the heater while it is in use SMOKE DETECTOR Smoke detectors should be installed and maintained in the structure when installing and operating a pellet burning appliance OPERATION The ash pan and door must be closed securely for proper and safe operation of the pellet stove Also ensure all gaskets on the door are ...

Страница 6: ...cated in the upper front corner of the cabinet side SPECIAL NOTES Pellet quality is a major factor in how the pellet stove will operate If the pellets have a high moisture content or ash content the fire will be less efficient and has a higher possibility of the fire building up and creating clinkers hard ash build up If the fire should happen to go out and the Dial A Fire has been set on the lowe...

Страница 7: ...FF position This will stop the feed of pellets The blowers will continue to run and cool the stove When cool enough the stove will shut down DO NOT unplug unit while combustion fan is operating This may lead to smoke escaping from the stove Operating Instructions OPERATING YOUR PELLET STOVE Convection blower speed control Knob A Auger light Start up switch Dial A Fire heat output Knob B Figure 2 D...

Страница 8: ...ulated or is clogging the liner s holes Then dispose of the scrapped ashes from the liner and from inside the burn pot Place the burn pot back into the stove making sure that the pipes are properly inserted into the burn pot and the front tabs are placed in the firebox Place the liner back into the burn pot making sure that the ignitor hole in the liner is aligned with the ignitor tube Push the li...

Страница 9: ...e ash pan unlock the latch on the pedestal cover and then pull the pan out Dump the ashes into a metal container stored away from combustibles Monitor the ash level every week HEAT EXCHANGER TUBES weekly A handle is located under the hopper lid in the center of the stove just above the door pointed out in Figure 4 This handle is to be pulled up and down a few times ONLY WHEN THE UNIT IS COLD in or...

Страница 10: ...cuum all dust from the motors Only the convection blower motor on the right side of the stove will require lubrication The convection motor has two lubrication holes on it Use two drops of SAE 20 light oil to lubricate every six months Excess oil may damage the motor The exhaust blower s motor has sealed bearings DO NOT lubricate this motor DOOR GLASS It is recommended that your dealer replace the...

Страница 11: ...terior vent can be used with approved pipe passing through the ceiling and roof 5 Locate the stove in a large and open room that is centrally located in the house This will optimize heat circulation 6 The power cord is 8 feet 2 43 m long and may require a grounded extension cord to reach the nearest electrical outlet REMOVING PELLET STOVE FROM PALLET To remove your new stove from its pallet open t...

Страница 12: ...12 Installation DIMENSIONS FREESTANDING Figure 6 Dimensions of EF4 Freestanding Figure 7 Dimensions of EF4 Fireplace Insert DIMENSIONS FIREPLACE INSERT ...

Страница 13: ...arance to Combustibles Minimum Alcove width 36 inches 91 cm Minimum Alcove height 48 inches 122 cm Maximum Alcove depth 48 inches 122 cm Figure 9 EF4 Freestanding Minimum Alcove Size CLEARANCES TO COMBUSTIBLES FIREPLACE INSERT Side wall to unit 9 inches 22 9 cm Mantel projection 10 inches 25 4 cm Mantel to top of unit 8 inches 20 3 cm Facing on masonry fireplace edge 9 inches 22 9 cm Minimum solid...

Страница 14: ...AL INSTALLATION FIREPLACE INSERT The pedestal for the fireplace insert is packaged in the hopper of the appliance Secure the leveling Z style bracket onto the back two 2 pedestal mounting screws with the inserted nuts facing up Insert leveling legs into the nuts on the Z bracket if necessary Place the front portion of the pedestal into the front pedestal screws there are two slots in the pedestal ...

Страница 15: ...OMMENDED THAT YOUR PELLET STOVE BE INSTALLED BY AN AUTHORIZED DEALER INSTALLER Figure 13 Use in conjunction with Table 1 for allowable exterior vent termination locations Table 1 Use in conjunction with Figure 13 for allowable exterior vent termination locations Letter Minimum Clearance Description A 24 in 61 cm Above grass top of plants wood or any other combustible materials B 48 in 122 cm From ...

Страница 16: ...N Figure 14 Outside Air Connection EXHAUST AND FRESH AIR INTAKE LOCATIONS EXHAUST Freestanding Insert Base to center of flue 15 1 4 38 8 cm 7 7 8 20 0 cm Side to center of flue 5 7 8 14 8 cm 5 3 4 14 6 cm Center of unit to center of flue 5 3 16 13 2 cm 5 3 16 13 2 cm FRESH AIR INTAKE Base to center of intake 10 1 8 25 9 cm 2 15 16 7 4 cm Side to center of intake 8 20 2 cm 8 1 16 20 5 cm Center of ...

Страница 17: ...the heater to the floor using the two 2 holes in the pedestal Ensure the unit is electrically grounded to the chassis of your home permanently Do not install in a room people sleep in Outside fresh air is mandatory Secure outside air connections directly to fresh air intake pipe and secure with three 3 screws evenly spaced CAUTION THE STRUCTURAL INTEGRITY OF THE MANUFACTURED HOME FLOOR WALL AND CE...

Страница 18: ... the appliance 15 37 5 cm away from the wall If the stove is to be set on a hearth pad set the unit on it 4 Locate the center of the exhaust pipe on the stove Extend that line to the wall Once you have located the center point on the wall refer to pellet vent manufacturer installation instructions for correct hole size and clearance to combustibles 5 Install the wall thimble as per the instruction...

Страница 19: ...ue to the back pressure in the exhaust caused by airflow around the structure All sections of pipe must have three 3 screws evenly spaced and all horizontal and vertical vent sections located within the house must have a bead of high temperature silicone installed on the male end of the pipe before installation to create a gas tight seal THROUGH WALL WITH VERTICAL RISE AND HORIZONTAL TERMINATION I...

Страница 20: ...the fresh air intake pipe 6 Install the tee with clean out 7 Install the pellet vent upward from there When you reach the ceiling make sure that the vent goes through the ceiling fire stop Maintain a 3 7 6 cm distance to combustibles and keep attic insulation away from the vent pipe Maintain an effective vapor barrier 8 Finally extend the pellet vent to go through the roof flashing 9 Ensure that t...

Страница 21: ...ide Vertical Installation Refer to Figures 25 and 26 1 Install the hearth pad 2 Lock fireplace damper in the open position 3 Install a positive flue connector at the fireplace dampers 4 Connect a tee or a 90 elbow to the exhaust pipe 5 Install flexible stainless steel liner or listed pellet vent to the top of the chimney HEARTH MOUNT INSTALLATION FREESTANDING Figure 25 Freestanding hearth mount in...

Страница 22: ...INSTALLATION FIREPLACE INSERT Assemble surround panel see ASSEMBLING THE SURROUND PANEL FIREPLACE INSERT before starting installation A non combustible hearth pad must cover combustible flooring underneath as well as 6 150 mm in front of the heater and 6 150 mm to the side of the heater 1 Install the hearth pad 2 Lock the fireplace damper in the open position 3 Install a positive flue connector at...

Страница 23: ...nto a zero clearance fireplace DO NOT cut or modify any factory firebox parts If the fireplace insert does not fit into a zero clearance fireplace we recommend you use an ENVIRO freestanding model and install as a hearth mounted unit Install a 3 76 mm flex pipe from the stove to the top of the chimney see HEARTH MOUNT INSTALLATION FREESTANDING When installing the control panel into the surround pa...

Страница 24: ...racket Corner Brackets Figure 30 Assembling the Surround Panel back view Figure 31 Assembling Trim for Surround Panel INSTALLATION AND REMOVAL OF INSERT SURROUND PANELS Plug the wiring harness into the control panel see Figure 28 Place the assembled surround panel around the stove align the slots with the screw heads Push surround in then down to engage the surround slots on the mounting screws se...

Страница 25: ...or nickel in position and fasten with the four T 20 screws that were used on the painted door Ensure WARNING DO NOT install the EF4 plated door A when unit is hot or is in operation the screws are tight Reinstall the two end covers with their two screws each Tighten the screws Close the door assembly using the Allen key with the wood handle CLEANING THE PLATED DOOR A It is important to note that f...

Страница 26: ... stove unplugged examine all connections Make sure they are firmly connected and that there are no exposed wires touching the stove except the chassis ground wire Check the continuity and placement of connections against the WIRING DIAGRAM in this manual Ensure that the connections to the fifteen 15 minute start up timer are correct Attempt to bypass the switch by inserting a jumper wire between t...

Страница 27: ...tions are verified and the exhaust blower does not function at all tap lightly on the exhaust blower s motor end cap This may loosen a tight motor Apply 115 V AC directly to the exhaust blower If the motor does not run replace the blower If the motor runs check the exhaust potentiometer in the dial a fire Remove the grey wires from the exhaust motor speed controller and measure the resistance 10Ω ...

Страница 28: ...perature sensor If this sensor has been tripped check for the cause of the over heating before pushing the red button in Check auger for movement If the auger still does not work then apply 115 V AC directly to the auger motor If the auger motor does not work replace it By pass the 200 F 93 C temperature sensor with a jumper wire Check the auger If the auger works replace the sensor Check the vacu...

Страница 29: ...es replace the 120 F 49 C sensor If the stove does not shut down within fifteen 15 minutes test the switch To test the switch the stove must be cold Pull the plug then plug the stove back in If it fails to start replace the switch 9 The stove keeps going out If the stove goes out and leaves fresh unburned pellets or cigarette like ashes in the burn pot liner the fire is going out before the 120 F ...

Страница 30: ...wer White Black 140oF 60oC Exhaust Temperature Sensor Purple Brown Brown Brown Auger Motor Orange Purple Purple Purple Dial A Fire Brown Brown Black Black Black Black Purple Purple Black White Red Black Grey Grey Grey Grey Grey White Blue Red Auger Timer Brown Start Up Timer Start Switch Auger Light Fan Controller Brown Light Blue 220 V White Black 120 V 220 V 120 V Blue Purple Purple Grey Grey Ph...

Страница 31: ...er control 115 V 3 sec EF 036 8 Power up timer control 115 V EF 037 9 Green light 115 V EF 041 10 Start up switch EF 043 11 Fan controller with knob 115 V EF 045 Ash pan latch Insert EF 060 12 Auger brass bushings set of 2 EF 065 Dial a fire knob EF 067 Shoulder bolt hardened bushing and nut set of 2 EF 124 Pellet stove cleaning brush EF 156 13 Ash pan latch Freestanding EF 178 Pedestal Ash Pan Ga...

Страница 32: ...5A Spring for hopper lid Insert EF4i 138 28 Pedestal Freestanding EF4i 139 29 Cabinet side left Freestanding EF4i 142 30 Cabinet side right Freestanding EF4i 143 Firebox ceramic wool insulation 20 017 Log set 20 036 31 Cleaning port covers 20 037 32 Control panel door 20 040 33 Phase controller 115 V 50 312 34 Dial a fire 115 V 50 313 35 Auger 50 319 36 Control panel touch latch 50 323 37 Glass ex...

Страница 33: ...02 Oversize surround panel with Black trim Insert 50 103 Oversize surround panel trim only Black Insert 50 119 Regular surround panel trim only Black Insert 50 120 Oversize surround panel trim only Nickel Insert 50 131 Regular surround panel trim only Nickel Insert 50 132 Regular surround panel trim only Brass Insert EC 051 Oversize surround panel trim only Brass Insert EC 052 Tapped corner bracke...

Страница 34: ...34 Part Diagram Components 11 39 10 34 14 8 7 33 40 4 35 3 12 42 5 9 41 2 6 1 EF3 Components 115V January 2005 ...

Страница 35: ...35 Part Diagram Steel 13 25 28 24 31 29 20 45 17 22 18 37 27 43 44 23 26 38 32 30 36 21 16 15 19 EF4 Freestanding Steel Components 115V January 2005 ...

Страница 36: ...c TO THE DISTRIBUTOR Sign and verify that work and information are correct Description and part of any parts replaced The limited warranty covers defects in materials and workmanship as long as the products has been installed according to the manual s instruction If the product is damaged or broken as a result of mishandling or misuse the warranty does not apply Removal and re installation costs a...

Страница 37: ...___________ PHONE ___________________________________ MODEL ___________________________________ SERIAL NUMBER ___________________________ DATE OF PURCHASE _____________ dd mm yyyy DATE OF INSTALLATION ___________ dd mm yyyy MAGNEHELIC AT INSTALL ___________________ INSTALLER S SIGNATURE _________________________________________ NAME OF INSTALLER _________________________________________ ADDRESS __...

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