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1.  Verify that the Uninterruptible Power Supply (UPS) is off and that the power cord is 

disconnected from the power source.

2.  Remove watches, rings or other metal objects.

3.  Use tools with insulated handles to prevent inadvertent shorts.

4.  Wear rubber gloves and boots.

5.  Do not lay tools or metal parts on top of batteries.

6.  Determine if the battery is inadvertently grounded. If inadvertently grounded, remove source of 

ground. Contact with any part of a grounded battery can result in electrical shock. The likelihood 

of such shock will be reduced if such grounds are removed during installation and maintenance.

7.  Verify circuit polarities before making connections.

8.  Disconnect charging source and load before connecting or disconnecting terminals.

9.  Valve Regulated Lead Acid (VRLA) batteries contain an explosive mixture of hydrogen gas. 

Do not smoke, cause a flame or spark in the immediate area of the batteries. This includes static 

electricity from the body.

10. Use proper lifting means when moving batteries and wear all appropriate safety clothing and 

equipment.

11. Do not dispose of lead acid batteries except through channels in accordance with local, state 

and federal regulations.

GENERAL SAFETY INSTRUCTIONS

A battery can present a risk of electrical shock and high short circuit current.

The following precautions should be observed when working with batteries.

2

Harmful if swallowed, inhaled, or in contact with skin. Acid causes severe skin burns and eye damage. May 

damage fertility or the unborn child if ingested or inhaled. May cause harm to breast-fed children. May cause 

cancer if ingested or inhaled. Causes skin irritation, serious eye damage. Contact with internal components 

may cause irritation or severe burns. Causes damage to central nervous system, blood and kidneys through 

prolonged or repeated exposure if ingested or inhaled. Irritating to eyes, respiratory system, and skin. May 

form explosive air/gas mixture during charging. Extremely flammable gas (hydrogen). Explosive, fire, blast or 

projection hazard.

Obtain special instructions before use. Do not handle until all safety precautions have been read and 

understood. Wash thoroughly after handling. Do not eat drink or smoke when using this product. Avoid contact 

during pregnancy/while nursing. Wear protective gloves/protective clothing, eye protection/face protection. 

Use only outdoors or in a well-ventilated area. Avoid contact with internal acid. Do not breathe 

dust/fume/gas/mist/vapors/spray. Keep away from heat/sparks/open flames/hot surfaces. No smoking.

IF SWALLOWED OR CONSUMED: rinse mouth. Do NOT induce vomiting. Call a poison center/doctor if you feel 

unwell. IF ON CLOTHING OR SKIN (or hair): Remove/Take off immediately all contaminated clothing and wash 

it before reuse. Rinse skin with water/shower. IF INHALED: Remove person to fresh air and keep comfortable 

for breathing. Immediately call a POISON CENTER or doctor/physician. IF IN EYES: Rinse cautiously with water 

for several minutes. Remove contact lenses, if present and easy to do. Continue rinsing. If exposed/concerned, 

or if you feel unwell seek medical attention/advice. 

Store locked up, in a well-ventilated area, in accordance with local and national regulation. 

Dispose of contents/container in accordance with local and national regulation. Keep out of reach of children.

EnerSys, 2366 Bernville Road, Reading, PA 19605, USA - Tel: +1 610-208-1991

Contains: 

Lead, Sulfuric Acid (Electrolyte), Lead Compounds.

DANGER

2201-8677

Содержание PowerSafe DDm 100-21

Страница 1: ...ersys com Publication No US DDM IM AA June 2016 RESERVE POWER BatteryInstallationManual PowerSafe DDm Modular Battery Systems IMPORTANT Read safety information first See Safety Storage Operating and M...

Страница 2: ...ce Failure to observe the precautions as presented may result in injury or loss of life This document is proprietary to EnerSys This document cannot be copied or reproduced in whole or in part nor can...

Страница 3: ...e Lead Compounds DANGER 2201 8677 n burns and eye damage May breast fed children May cause act with internal components m blood and kidneys through atory system and skin May rogen Explosive fire blast...

Страница 4: ...ke cause a flame or spark in the immediate area of the batteries This includes static electricity from the body 10 Use proper lifting means when moving batteries and wear all appropriate safety clothi...

Страница 5: ...n Keep out of reach of children EnerSys 2366 Bernville Road Reading PA 19605 USA Tel 1 610 208 1991 Contains Lead Sulfuric Acid Electrolyte Lead Compounds DANGER 2201 8677 Harmful if swallowed inhaled...

Страница 6: ...www enersys com IMPORTANT Read safety information first See Safety Storage Operating and Maintenance Manual 4...

Страница 7: ...9 Anchor Spacing 10 FRAME ASSEMBLY AND INSTALLATION 11 Base Beams 11 Vertical Channels 11 Horizontal Channels 12 Cell Support Shelves 14 BATTERY CELL INSTALLATION 15 Module Retainers 16 Electrical Bon...

Страница 8: ...TACK ZERO SEPARATION Figures 3A and 3B Systems are available in 24 48 and other voltage configurations These systems allow for assembly at remote locations See the ASSEMBLY DRAWING to determine the co...

Страница 9: ...BatteryInstallationManual Pubication No US DDM IM AA June 2016 MULTI STACK FIGURE 2 MULTI STACK ZERO SEPARATION FIGURE 3A MULTI STACK ZERO SEPARATION FIGURE 3B 7...

Страница 10: ...ON HAND Chalk Line Torpedo Level Plastic Torque Wrench 10 200 in lbs SAE and Metric Torque Wrench 50 100 ft lbs SAE and Metric Floor Anchors User supplied per battery system Floor Shims User supplied...

Страница 11: ...7 and 8 configuration with the dimensions defined in Table 2 2 Locate the position of the floor anchors using the frame base beams NOTE Floor anchoring is REQUIRED for all installations Allow sufficie...

Страница 12: ...5 21 18 48 26 93 35 26 53 71 L 2 95 85 25 21 48 31 43 41 26 42 68 L 2 95 85 27 22 98 33 69 44 27 67 22 L 2 95 85 33 27 48 40 43 53 26 80 71 L 2 95 100 21 18 48 26 93 35 26 53 71 L 2 95 100 25 21 48 31...

Страница 13: ...r in place Do NOT torque anchor bolts until frame assembly is complete 2 Install ALL base beams before continuing Vertical Channels 1 Insert vertical channels into base beams See Figure 9 2 Bolt verti...

Страница 14: ...the vertical channel Bottom horizontal channel Serrated Hex Bolt M10x1 5 100mm Full Threads Rack Frame External Tooth Washer Flat Washer Lock Washer Hex Nut Second from bottom horizontal channel Serra...

Страница 15: ...er bolts at the vertical channel Bottom horizontal channel Serrated Hex Bolt M10x1 5 100mm Full Threads Rack Frame External Tooth Washer Flat Washer Lock Washer Hex Nut Second from bottom horizontal c...

Страница 16: ...r the rack are in place position the vertical channels so that the front and rear horizontals fit tightly against the shelves See Figure 17 5 Torque ALL bolts connecting the horizontals to the vertica...

Страница 17: ...safely positioned on the shelves 1 BEFORE installing the cells check the voltages The minimum acceptable cell voltage is 2 05 vpc If a cell has a voltage below 2 05 vpc call your nearest EnerSys sales...

Страница 18: ...the higher shelves See Figures 20 and 21 Module Retainers 1 For each battery module install retainer plates and spacers as required using a M10x1 5 25mm Serrated Hex Bolt See Figure 22 2 Torque to 20...

Страница 19: ...nt All system connections must be made to the terminal plate and NEVER to the cell terminal Top termination is standard on most configurations side termination is optional 1 Clean the terminal plate e...

Страница 20: ...ccording to the ASSEMBLY DRAWING Assemble as the example shown in Figure 25 and below list NOTE Stamped flat washers may have one sharp edge Install the washer with the sharp edge away from the plated...

Страница 21: ...SEMBLY DRAWING 2 Clean the terminal bar contact area with a stiff bristle nonmetallic brush pad until the plated surface is bright Be careful not to remove the plating with excessive brushing 3 Apply...

Страница 22: ...ctions made to a battery for tapping a certain group of cells to provide a voltage other than the total battery voltage is NOT recommended and can VOID THE WARRANTY It can affect the serviceability of...

Страница 23: ...live terminal plate Safety shields are designed to be removed for service or maintenance NOTE The bottom of each safety shield will overlap on the outside the top of the shield below it Terminal Plate...

Страница 24: ...e 18 6300 Zug Switzerland EnerSys Asia 152 Beach Road Gateway East Building 11 03 Singapore 189721 Tel 65 6508 1780 2016 EnerSys All rights reserved Trademarks and logos are the property of EnerSys an...

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