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Installation and Operation 

 

12 

900-00264-01-001 Rev A 

Applying Grease to Terminals  

Electrical grade conductive grease is applied directly to the battery terminals as a corrosion 
preventative measure during manufacturing.  In typical indoor installations no additional grease 
is required to protect the terminals and other electrical connections after installation.  The bus 
bars and other hardware provided with the batteries are plated to protect from corrosion.  

Voltage Check 

Before connecting the batteries in series, the voltage variation must be checked and the 
voltages recorded.  If the voltage varies more than 0.15 Vdc between the highest and the lowest 
battery voltage, the batteries should be charged individually before being connected in series. 
Alternatively the batteries may be matched in each string so that all the batteries have a voltage 
spread of less than 0.15 Vdc. 
 

To make the DC connections:   

Make certain to clean all terminals and contact 
surfaces as described above. 

  If installing batteries in a rack or cabinet,  

always begin with the lowest shelf for stability.  
Place all batteries with terminals facing to the 
most accessible side of the rack.  If terminal 
protectors are present, remove and save them. 

  In common configurations, the battery on one end 

will be the positive (+) output for that string.  This 
battery should be designated [

1

].  Proceeding to 

the other end, adjacent batteries in that string 
should be designated [

2

], [

3

], and so on. 

  If more than one string is present, designate the first string as A, the second as B, and so on.  This 

should be done regardless of whether the strings are on the same shelf or higher shelves.  Number 
the batteries in subsequent strings just as in step 2. 

  Install cables or bus bars for DC loads.  Size all conductors as appropriate for the total loads.  See 

the manual for the battery rack or cabinet if necessary. 

  Repeat the process as appropriate for batteries [

2

], [

3

], and any others in the string.  Connect the 

proper number of batteries in series for the nominal voltage of the load. 

  If multiple series strings will be used, repeat this process for strings B, C, and so on. 

  Install parallel connections.  Parallel connections are made from the positive terminal of one battery 

or string to the positive of the next; negative connections are made similarly.  (See Figure 4 on 
page 7.)  External cables or bus bars must be provided.  Interconnecting bars cannot make parallel 
connections. 

  Use a digital voltmeter (DVM) to confirm the nominal system voltage and polarity.  Confirm that no 

batteries or strings are installed in reverse polarity. 

  Install series connections.  If an interconnecting bar was supplied, it should connect from the 

negative (left) side of battery [

1

] to the positive (right) side of battery [

2

] as shown above (see 

arrow).  Top-terminal batteries require short interconnecting cables to be provided.  Tighten 
interconnect hardware “hand tight” only. 

  Before making the final battery connection, ensure the main DC disconnect is turned off.  If this is 

not possible, then do not make the final connection within the battery enclosure. Instead, make the 

 

 

 

 

 

Figure 10  DC Connections 

 

Interconnecting Flexible Link 

Содержание OutBack POWER NorthStar NSB BLUE+ Series

Страница 1: ...NorthStar NSB BLUE Owner s Manual...

Страница 2: ...INFORMATION PROVIDED IN ITS MANUALS OR OTHER DOCUMENTATION b ASSUMES NO RESPONSIBILITY OR LIABILITY FOR LOSS OR DAMAGE WHETHER DIRECT INDIRECT CONSEQUENTIAL OR INCIDENTAL WHICH MIGHT ARISE OUT OF THE...

Страница 3: ...tar NSB BLUE Batteries 7 Capacity 7 State of Charge 8 System Layout 8 Battery Configurations 9 DC Wiring 11 Commissioning 13 OCV Recharge Time 13 Charging 15 Bulk Stage 15 Absorption Stage 15 Float St...

Страница 4: ...the batteries Always use insulated tools Avoid dropping tools onto batteries or other electrical parts Keep plenty of fresh water and soap nearby in case battery acid contacts skin clothing or eyes We...

Страница 5: ...is a front terminal 12Vdc battery combining advanced Thin Plate Pure Lead VRLA AGM technology with high grade carbon added to the negative active material NAM This carbon additive extends the battery...

Страница 6: ...CAUTION Fire Hazard Install properly sized battery cabling and interconnect cables The cable ampacity must meet the needs of the system including temperature deratings and any other code concerns Sto...

Страница 7: ...red at 77 F 25 C If stored in higher temperatures the charge should be more often Capacity Battery capacity is given in ampere hours or amp hours Ah This is a current draw which is multiplied by the d...

Страница 8: ...to avoid ever discharging below 50 Lower DoD levels can shorten the cycle life If operated in a range with consistent charge and discharge to no more than 50 DoD the NorthStar NSB BLUE will typically...

Страница 9: ...his will cause severe stress and shorten the life of all batteries All batteries in a string should be replaced at the same time Batteries are placed in parallel positive to positive negative to negat...

Страница 10: ...tage of 24 Vdc twice the nominal voltage They also have double the amp hour capacity of a single battery Two parallel strings of four batteries in series have a nominal voltage of 48 Vdc at double the...

Страница 11: ...OTE Install the cable lugs or interconnects and all other hardware in the order illustrated The lug or interconnect should be the first item installed It should make solid contact with the mounting su...

Страница 12: ...e string is present designate the first string as A the second as B and so on This should be done regardless of whether the strings are on the same shelf or higher shelves Number the batteries in subs...

Страница 13: ...mance and will reduce the time period required for the cells to achieve proper voltage balance between the individual units To apply a freshening charge Confirm the freshening equalization voltage fro...

Страница 14: ...Installation and Operation 14 900 00264 01 001 Rev A NOTES...

Страница 15: ...discharge capacity for the NSB190FT 184 2 Ah 1 75 VpC 25 C o I10 the 10 hour discharge rate 184 2 Ah 10 hours 18 4 Adc o 2 x I10 2 x 18 4 Adc 36 8 Adc Absorption Stage Absorption is a constant voltag...

Страница 16: ...d be given to batteries that have been in storage The freshening charge must be appropriate to the battery model All charging should be temperature compensated see page 17 With a multi stage charger t...

Страница 17: ...every degree above room temperature This factor is multiplied if additional batteries are in series Failure to compensate for significant temperature changes will result in undercharging or overcharg...

Страница 18: ...h temperatures Thermal runaway can result from high ambient temperatures charging at higher voltages over extended time incorrect temperature compensation or shorted cells When the buildup of internal...

Страница 19: ...ords Date Date Date Battery 1 Battery 2 Battery 3 Battery 4 Battery 5 Battery 6 Battery 7 Battery 8 Battery 9 Battery 10 Battery 11 Battery 12 Battery 13 Battery 14 Battery 15 Battery 16 Battery 17 Ba...

Страница 20: ...e Date Battery 1 Battery 2 Battery 3 Battery 4 Battery 5 Battery 6 Battery 7 Battery 8 Battery 9 Battery 10 Battery 11 Battery 12 Battery 13 Battery 14 Battery 15 Battery 16 Battery 17 Battery 18 Batt...

Страница 21: ...l abuse Replace battery as necessary Heat damage or melted grease at terminals Loose or dirty cable connections Check and clean all connections Physical damage on terminals may require the battery to...

Страница 22: ...ence of corrosion at cell terminals connectors or racks o Ambient temperature and condition of ventilation equipment o Current and voltage during charge cycle Measure individual battery voltages at th...

Страница 23: ...ing Date The battery serial numbers are located in two places on the battery case The first location is on the front of the battery The manufacturing date is also located on this label below the seria...

Страница 24: ...Maintenance 24 900 00264 01 001 Rev A NOTES...

Страница 25: ...Current per Battery 2 x I10 hour rate Max Operating Temperature w Temperature Compensation 40 to 65 C Temp Comp Factor charging 2 mV per degree C per cell Self Discharge Time 24 months at 25 C 77 F b...

Страница 26: ...r NSB40FT BLUE 29 5 32 4 33 9 34 8 35 6 37 1 37 8 40 4 40 4 Northstar NSB100FT BLUE 75 6 86 91 94 1 96 3 100 101 5 105 3 105 3 Northstar NSB170FT BLUE 117 4 136 9 147 3 154 1 159 168 2 172 1 182 3 182...

Страница 27: ...EnergyCell Batteries 900 00264 01 001 Rev A 27 This page intentionally left blank...

Страница 28: ...Masters of the Off Grid First Choice for the New Grid 17825 59th Avenue N E Suite B Arlington WA 98223 USA...

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