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Operation and Maintenance Manual

To reduce the risk of injury, user must read and understand this document before use.

Document Number: L4523
Document Revisio

n: A

Issue Date: October, 2

021

Language: English

PID

Series

Hydraulic Oil-to-Oil Intensifiers

PIDxxxA

PIDMxxx

PIDHxxx

PIDVxxxA
PIDVHxxx

Содержание PID Series

Страница 1: ...e risk of injury user must read and understand this document before use Document Number L4523 Document Revision A Issue Date October 2021 Language English EN PID Series Hydraulic Oil to Oil Intensifie...

Страница 2: ...be found at www enerpac com PRODUCT MARKINGS Refer to markings on intensifier housing for the model number date code and other applicable information Markings shown in graphic at right are typical but...

Страница 3: ...ETY 4 2 0 SPECIFICATIONS AND PRODUCT DATA 6 3 0 DESCRIPTION 12 4 0 PRINCIPLES OF OPERATION 12 5 0 INSTALLATION AND SETUP 12 6 0 OPERATION 15 7 0 SERVICE 18 8 0 TROUBLESHOOTING 18 9 0 REPLACEMENT PARTS...

Страница 4: ...this manual for intensifier maximum operating pressures 1 0 SAFETY Read all instructions carefully Follow all recommended safety precautions to avoid personal injury as well as damage to the product a...

Страница 5: ...itional details Read understand and follow all communicated safety precautions and related information included on the following pages of this manual 1 2 Labels Product information decals labels symbo...

Страница 6: ...0 3 2 1 290 1563 2136 305 8 14 G3 8 G1 2 PIDH432 Inline 5000 4 0 1 290 1163 2136 244 8 14 G3 8 G1 2 PIDH512 Inline 5000 5 0 1 290 980 2136 214 8 14 G3 8 G1 2 PIDH632 Inline 5000 6 6 1 290 794 2136 153...

Страница 7: ...0 3 2 1 20 109 35 5 0 3 7 G3 8 G1 2 PIDH432 Inline 350 4 0 1 20 81 35 4 0 3 7 G3 8 G1 2 PIDH512 Inline 350 5 0 1 20 69 35 3 5 3 7 G3 8 G1 2 PIDH632 Inline 350 6 6 1 20 56 35 2 5 3 7 G3 8 G1 2 PIDV322A...

Страница 8: ...2 B 171 25 7 30 350 7 1 162 2 112 7 RA 1061 14 4 60 700 5 1 D E F G H C A B C D 4 SAE or G 1 4 varies by model F 3 34 3 35 84 8 85 2 Return Port A B I 172 ACL 22A RA 1061 B 171 V 66 SURS 52 Activator...

Страница 9: ...IDVxxxA Models A B C D E F G B T P A B P T A D03 CETOP 3 VALVE MOUNTING Item Dimension Item Dimension inch mm inch mm A 1 97 50 0 E 2 36 60 0 B 6 64 168 7 F 0 34 8 8 C 2 72 69 0 G 0 41 10 5 D 1 97 50...

Страница 10: ...IDVHxxx Models A B C D F E G B T P A B T P A D03 CETOP 3 VALVE MOUNTING Item Dimension Item Dimension inch mm inch mm A 2 76 70 0 E 2 83 72 0 B 8 53 216 7 F 0 74 18 8 C 3 15 80 0 G 0 41 10 5 D 2 76 70...

Страница 11: ...anually placed Wand and Booster system is used to clamp the castings in this machining fixture Hydraulic system schematics The Activator Wand RA 1061 is placed into the receiver booster B 81 or B 171...

Страница 12: ...n information 5 0 INSTALLATION AND SETUP 5 1 Receiving Instructions Visually inspect all components for shipping damage Shipping damage is not covered by warranty If shipping damage is found notify ca...

Страница 13: ...observe maximum pressure ratings could result in personal injury improper operation equipment failure and or property damage Refer to the tables in Section 2 0 for intensifier maximum pressure ratings...

Страница 14: ...d between the intensifier and the directional control valve the connecting bolts can be stretched resulting in possible external oil leakage not recommended recommended OR OR Open center valve Closed...

Страница 15: ...t pressure For example in a model PID321 intensifier with a 3 2 1 ratio 100 psi 6 9 bar of supply pressure adjustment raises or lowers the outlet pressure by 321 psi 22 1 bar To allow cylinder retract...

Страница 16: ...nifold The high pressure advance flow is directed to port A on the valve manifold and retract flow is directed to port B This allows the cylinder to be plumbed from the valve manifold in a typical cir...

Страница 17: ...llows the user to integrate the intensifier into a block with other components such as a pressure gauge cartridge directional valve pressure reducing valve or pressure switch transducer X X Cylinder C...

Страница 18: ...any diagnostic procedure The following troubleshooting guide is intended to be used only as an aid in determining if a problem exists For repair service contact an Enerpac authorized service center T...

Страница 19: ...control valve with open center control valve Refer to Section 5 7 for additional information 6 Intensifier will not sustain high pressure Dirt or metal chips in KV2 valve or DV valve Oil contamination...

Страница 20: ...IN and Return R Ports 2 3 Orifice 1 6 mm Inlet IN Port 1 Items included in Parts Kit PIDK1 9 2 Parts List for PIDHxxx Models 1 2 2 3 Item Description Qty 1 Filter Screen Outlet H Port 1 2 Filter Scre...

Страница 21: ...List for PIDVxxxA Models 1 2 Item Description Qty 1 O Ring 4 2 Filter Screen all ports 4 Items included in Parts Kit PIDVK1 Note Replacement inlet orifice is not available for PIDVxxxA intensifier mo...

Страница 22: ...List for PIDVHxxx Models 1 2 Item Description Qty 2 O Ring 4 1 Filter Screen all ports 4 Items included in Parts Kit PIDVHK1 Note Replacement inlet orifice is not available for PIDVHxxx intensifier m...

Страница 23: ...2 3 4 5 1 2 3 Item Description Qty 1 Orifice 1 6 mm Inlet IN Port 1 2 Filter Screen Inlet IN and Return R Ports 2 3 O Ring Inlet IN and Return R Ports 2 4 Filter Screen Outlet H Port 1 5 O Ring Outlet...

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