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Proline Prosonic Flow 93C FOUNDATION Fieldbus

Troubleshooting

Hauser

71

9.4

Spare parts

The previous sections contain a detailed troubleshooting guide

The measuring device, more over, provides additional support in the form of continuous self-
diagnosis and error messages.
Troubleshooting can entail replacing defective components with tested spare parts. The illustration
below shows the available scope of spare parts.

!

Note!
You can order spare parts directly from your Hauser service organization by providing the
serial number printed on the transmitter's nameplate

Spare parts are shipped as sets comprising the following parts:
• Spare part
• Additional parts, small items (screws, etc.)
• Mounting instructions
• Packaging

A0014852

Fig. 32:

Spare parts for transmitter (field and wall-mount housings)

1

Power unit board (85 to 260 V AC, 20 to 55 V AC, 16 to 62 V DC)

2

Amplifier board
3I/O board FOUNDATION Fieldbus (COM module)

4

T-DAT (transmitter data storage device)

5

Display module

6

Fieldbus connector consisting of: protection cap and connector

1

2

3

5

4

1

2

6

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Содержание Proline Prosonic Flow 93C

Страница 1: ...BA00145D 06 EN 13 10 71121226 Valid as of version V 3 00 XX Device software Operating Instructions Proline Prosonic Flow 93C FOUNDATION Fieldbus Ultrasonic flow measuring system 9...

Страница 2: ......

Страница 3: ...pe 25 4 1 2 Maximum overall cable length 26 4 1 3 Maximum spur length 26 4 1 4 Number of field devices 26 4 1 5 Shielding and grounding 26 4 1 6 Bus termination 27 4 1 7 Further information 27 4 2 Sen...

Страница 4: ...9 7 Replacing the device fuse 75 9 8 Return 75 9 9 Disposal 75 9 10 Software history 76 10 Technical data 77 10 1 Quick technical data guide 77 10 1 1 Applications 77 10 1 2 Function and system design...

Страница 5: ...ng However small changes in temperature concentration or the degree of contamination in the process can result in changes to the corrosion resistance properties Therefore Endress Hauser cannot guarant...

Страница 6: ...r injury burns etc due to inadequate cleaning will be charged to the owner operator 1 5 Notes on safety conventions and icons The devices can however be a source of danger if used incorrectly or for a...

Страница 7: ...meanings of the individual letters and digits 2 Power supply frequency power consumption 3 FOUNDATION Fieldbus Equipped with FOUNDATION Fieldbus H1 interface ITK 5 01 Certified by the Fieldbus Founda...

Страница 8: ...ucts 7 Reserved for certificates approvals and for additional information on device version 8 Please refer to operating instructions documentation 9 Permitted ambient temperature range 10 Data on expl...

Страница 9: ...thread 8 Degree of protection 2 1 4 Adhesive label for sensor channel identification on the measuring tube A0008765 Fig 4 Adhesive label for sensor channel identification on the measuring tube example...

Страница 10: ...nt 30 6 Version of device software currently installed including language group 7 Installed communication mode 8 Information on current communication software 9 Date of installation 10 Current updates...

Страница 11: ...by affixing to it the CE mark The measuring system complies with the EMC requirements of the Australian Communications and Media Authority ACMA 2 3 FOUNDATION Fieldbus device certification The flowmet...

Страница 12: ...Caution Flanged devices should never be lifted at the sensor nozzle for transportation purposes To transport lift or insert the sensor into the pipe only use the metal holders fitted on the flange 3 1...

Страница 13: ...s in the measuring tube can result in an increase in measuring errors For this reason avoid the following mounting locations Highest point of a pipeline Risk of air accumulating Directly upstream of a...

Страница 14: ...5 Filling tank 3 2 4 Orientation Vertical Recommended orientation with upward direction of flow View A With this orientation entrained solids will sink and gases will rise away from the sensor when t...

Страница 15: ...ctions are present The following inlet and outlet runs are recommended to comply with measuring accuracy specifications A0014016 Fig 10 Inlet and outlet runs side view 1 Valve 2 3 open 2 Pump 3 Two pi...

Страница 16: ...EN 545 double flange adapters The resulting increase in flow velocity improves accuracy if the fluid flows very slowly The chart below can be used to determine the drop in pressure caused by reducers...

Страница 17: ...inal diameter of sensor 17 Flow characteristics of Prosonic Flow C SI units Nominal diameter Recommended flow rate Factory setting mm inch Min max full scale value v 0 3 or 10 m s Creepage v 0 04 m s...

Страница 18: ...0 gal min 45 gal min 14 350 440 14500 gal min 65 gal min 16 400 570 19400 gal min 90 gal min 18 450 700 24700 gal min 90 gal min 20 500 880 30400 gal min 130 gal min 24 600 1320 43600 gal min 175 gal...

Страница 19: ...Compressed fiber with adhesive in accordance with EN DIN 1514 Observe all of the gasket manufacturer s specifications Mounted seals should not project into the pipe cross section Tightening torque Th...

Страница 20: ...10 20 M 27 206 152 600 PN 16 20 M 33 415 306 700 PN 10 24 M 27 246 181 700 PN 16 24 M 33 278 205 800 PN 10 24 M 30 331 244 800 PN 16 24 M 36 369 272 900 PN 10 28 M 30 316 233 900 PN 16 28 M 36 353 26...

Страница 21: ...419 309 1000 40 Class D 36 1 1 2 420 310 42 Class D 36 1 1 2 528 389 1200 48 Class D 44 1 1 2 552 407 54 Class D 44 1 3 4 730 538 60 Class D 52 1 3 4 758 559 66 Class D 52 1 3 4 946 698 1800 72 Class...

Страница 22: ...ounting location Install the device in a shady location Avoid direct sunlight Always install the wall mount housing in such a way that the cable entries are pointing down Direct wall mounting 1 Drill...

Страница 23: ...sing is solidly seated on the panel wall Tighten the counter nuts No further support is necessary a0001131 ae Fig 16 Panel mounting wall mount housing Pipe mounting The assembly should be performed as...

Страница 24: ...ure and pressure ambient temperature measuring range etc 5 ff Installation Notes Are the measuring point number and labeling correct visual inspection Is the orientation chosen for the sensor correct...

Страница 25: ...data transfer With cable type B more than one fieldbus with the same degree of protection may be operated in a cable No other circuits are permissible in the same cable Practical experience has shown...

Страница 26: ...f four field devices can be connected to a spur 4 1 5 Shielding and grounding The optimum electromagnetic compatibility of the fieldbus system is guaranteed only when system components and in particul...

Страница 27: ...inator must be installed Note the following points In the case of a branched bus segment the device furthest from the segment coupler represents the end of the bus If the fieldbus is extended with a r...

Страница 28: ...ng cables c of channel 1 through the cable gland d 4 Route the two connecting cables of channel 1 through the cable entry b and into the connection compartment of the transmitter 5 Place the cable ret...

Страница 29: ...artment cover b Cable entries c Connecting cables d Cable gland e Cable retaining sleeves f Ground contact terminals g Rubber seal 4 2 2 Cable specification for connecting cable Only use the connectin...

Страница 30: ...amage to the electronics Risk of electric shock Connect the protective ground to the ground terminal on the housing before the power supply is applied not required for galvanically isolated power supp...

Страница 31: ...C c Ground terminal for protective ground d Fieldbus cable Terminal No 26 FF with reverse polarity protection Terminal No 27 FF with reverse polarity protection e Ground terminal for signal cable shie...

Страница 32: ...ctures can be used and expanded instantly e g when constructing new star distributors using 4 channel or 8 channel distribution modules The device can therefore be supplied with the option of a ready...

Страница 33: ...tion in the field or servicing in order to ensure that IP 67 protection is maintained The housing seals must be clean and undamaged when inserted into their grooves The seals must be dried cleaned or...

Страница 34: ...use cables supplied by Endress Hauser with the corresponding sensor connectors The sensor connector seals 1 2 must be clean dry and undamaged when inserted in the seal groove Replace the seals if nec...

Страница 35: ...y and signal cables correctly connected See the wiring diagram inside the cover of the terminal compartment Are all screw terminals firmly tightened Are all cable entries installed firmly tightened an...

Страница 36: ...from various manufacturers for these purposes 3 Jumpers for diverse hardware settings 45 Jumpers on the I O board provide the means of setting the following hardware parameters for the FOUNDATION Fie...

Страница 37: ...liquid crystal display shows measured values dialog texts error messages and notice messages The display as it appears when normal measuring is in progress is known as the HOME position operating mod...

Страница 38: ...erating mode HOME position 1 Main line shows the main measured values 2 Additional line shows additional measured variables and status variables 3 Information line shows additional information on the...

Страница 39: ...n Block value as listed below is output depending on the assignment of the lines in the local display OUT value manipulated variable IN value control variable CAS_IN value external set point The messa...

Страница 40: ...up e g SYSTEM UNITS 4 Select a function group e g CONFIGURATION 5 Select a function e g UNIT VOLUME FLOW Change parameter enter numerical values P Select or enter enable code parameters numerical valu...

Страница 41: ...uctions Note The transmitter continues to measure while data entry is in progress i e the current measured values are output via the signal outputs or the fieldbus communication in the normal way If t...

Страница 42: ...rror designation 4 Error number 5 Duration of most recent error occurrence hours minutes seconds 5 4 2 Error message types The measuring device always assigns system and process errors which occur to...

Страница 43: ...ice specific parameters General information on FOUNDATION Fieldbus is provided in the Operating Instructions FOUNDATION Fieldbus Overview BA013S acquired at www endress com Download System files You w...

Страница 44: ...41 FOUNDATION Fieldbus version data Device Revision 3 DD Revision 1 Software release 06 2009 Operating program How to acquire Device Description DD and Capability File CFF www endress com Download www...

Страница 45: ...596 Fig 28 Hardware configuration I O board 1 Jumper for enabling disabling write protection 1 1 Write protection enabled it is not possible to write access device functions via the FF interface 1 2 W...

Страница 46: ...F interface 6 2 Switching on the measuring device Once the function check has been performed successfully the device is operational and can be switched on via the supply voltage The device then perfor...

Страница 47: ...s follows EH_PROSONIC_FLOW_93_ xxxxxxxxxxx Tag name PD TAG 452B481059 xxxxxxxxxxx Device_ID Block structure 452B48 1059 XXXXXXXXXXX Device serial number 11 digit Device type Prosonic Flow 93C Endress...

Страница 48: ...ucer Blocks comprise various parameter groups ordered by device specific functions The following description provides an example for the Flow Transducer Block base index 2600 10 Enter the desired bloc...

Страница 49: ...llowing settings are possible 18 In the parameter group XD_SCALE select the desired engineering unit and the block input range measurement range of the flow application for the process variable in que...

Страница 50: ...ual limit values you must also specify the action taken if a limit value is exceeded using so called alarm priorities parameters HI_HI_PRI HI_PRI LO_PR LO_LO_PRI See the Description of Device Function...

Страница 51: ...cosity Unit Length Unit Velocity QS Commission Language Presetting Quick Setup System Units Volume Viscosity Length Velocity Quit Configure another unit NO YES Selection system units Autom configurati...

Страница 52: ...al measuring points Note For information on installing and removing the T DAT 71 ff a0001221 en Fig 30 Data backup transmission with T DAT SAVE LOAD function Information on the LOAD and SAVE options a...

Страница 53: ...ts Zero point adjustment is performed with the measuring tubes completely filled and at zero flow v 0 m s This can be achieved for example with shutoff valves upstream and or downstream of the sensor...

Страница 54: ...Enter the code factory setting 93 7 Now use O or S to select START and confirm with F Acknowledge the security prompt with YES and confirm again with F Zero point adjustment is now started The message...

Страница 55: ...us Maintenance Endress Hauser 55 7 Maintenance No special maintenance work is required 7 1 Exterior cleaning When cleaning the exterior of measuring devices always use cleaning agents that do not atta...

Страница 56: ...ion kit inputs outputs Conversion kit with appropriate plug in point modules for converting the current input output configuration to a new version DK9UI Accessory Description Order code Mounting kit...

Страница 57: ...e imported into a database printed and used for official certification Contact your Endress Hauser representative for more information 50098801 FieldCare FieldCare is Endress Hauser s FDT based plant...

Страница 58: ...ed into the amplifier board 71 2 Display module defective Order spare part 71 3 Meter electronics defective Order spare part 71 Display texts are in a foreign language Switch off power supply Press an...

Страница 59: ...nt consumption permissible feed current Check the current consumption of the bus segment The current consumption of the bus segment in question total of basic currents of all bus users must not exceed...

Страница 60: ...heck whether the operating mode of the Resource Block is in AUTO mode Parameter group MODE_BLK parameter TARGET 6 Make sure that the Function Blocks are correctly interconnected and that this system c...

Страница 61: ...al display HOME BASIC FUNCTIONS FOUND FIELDBUS INFORMATION DEVICE REVISION 6243 HOME BASIC FUNCTIONS FOUND FIELDBUS INFORMATION DD REVISION 6244 FF configuration program Resource Block Parameter DEV_R...

Страница 62: ...subsequent Function Blocks or higher level process control systems by means of the status UNCERTAIN of the AI output parameter OUT AI Block Local display A flashing exclamation mark is displayed Serio...

Страница 63: ...Device status message FF Amplifier EEPROM data inconsistent Err No 012 Local display S AMP SW EEPROM 012 BLOCK_ERR Device needs maintenance now OUT QUALITY BAD Cause Error when accessing data of the m...

Страница 64: ...lty input value from Transducer Blocks 083 Device status message FF Interruption between sensor and transmitter CH2 Err No 083 Local display S SENS DOWN CH2 083 BLOCK_ERR Device needs maintenance now...

Страница 65: ...s possible Transducer_Error I O failure input output error OUT SUBSTATUS Device Failure BLOCK_ERR Input Failure faulty input value from Transducer Blocks No 2xx Error in DAT no communication 205 Devic...

Страница 66: ...e status message FF Attenuation of acoustic measurement section too high CH2 Err No 393 Local display S SIGN LOW CH2 393 BLOCK_ERR Device needs maintenance now OUT QUALITY BAD Transducer_Error Mechani...

Страница 67: ...OCK_ERR No Error OUT QUALITY UNCERTAIN OUT SUBSTATUS Non specific 604 Device status message FF Positive zero return active CH1 2 Err No 604 Local display S POS 0 RET CH1 2 604 BLOCK_ERR No Error OUT Q...

Страница 68: ...LOCK_ERR Device needs maintenance now OUT QUALITY UNCERTAIN Cause The medium velocity has exceeded a value of 0 1 m s Remedy Check whether all prerequisites for carrying out a zero point adjustment ha...

Страница 69: ...measuring range Remedy 1 Check the installation dimensions 2 If possible check the sound velocity of the fluid or consult the specialist literature 3 If the current sound velocity is outside the sound...

Страница 70: ...fluid for presence of gas bubbles 2 Enter a value for the low flow cutoff or increase this value BASIC FUNCTION PROCESS PARAMETER CONFIGURATION ON VALUE LF CUTOFF The fault cannot be rectified or som...

Страница 71: ...You can order spare parts directly from your Endress Hauser service organization by providing the serial number printed on the transmitter s nameplate 7 Spare parts are shipped as sets comprising the...

Страница 72: ...teps then an appropriate inspection must be carried out in accordance with the manufacturer s specifications Caution Use only original Endress Hauser parts 1 Loosen the screws and open the housing cov...

Страница 73: ...Housing cover 2 Electronics module 3 Ribbon cable display module 4 Screws of electronics compartment cover 5 Aperture for installing removing boards 6 Power unit board 7 Amplifier board 7 1 Signal ca...

Страница 74: ...For safety reasons the sensor holder 5 and the sensor nozzle 6 are screwed together by a left thread 1 Pull out the sensor neck 2 Pull the sensor element 4 out of the sensor holder 5 and replace it wi...

Страница 75: ...Switch off power supply 2 Remove power unit board 72 3 Remove cap 1 and replace the device fuse 2 Only use the following fuse type Power supply 20 to 55 V AC 16 to 62 V DC 2 0 A slow blow 250 V 5 2 x...

Страница 76: ...s Software adaptations ITK Version 5 01 CFF version 1 8 BA00145D 06 EN 13 10 71121226 01 2007 2 00 XX Shorter execution times Analog Input Function Blocks 1 to 8 20 ms Discrete Output Function Block 2...

Страница 77: ...applications for nominal diameters DN 300 to 2000 12 to 78 10 1 3 Input Measured variable Flow velocity transit time difference proportional to flow velocity Measuring range Typically v 0 to 10 m s 0...

Страница 78: ...eldbus supply voltage 9 to 32 V Integrated reverse polarity protection Yes ITK Version 5 01 Number of VCRs total 48 Number of link objects in VFD 40 Device capacitance In accordance with IEC 60079 27...

Страница 79: ...ut function block 5 700 18 Standard Analog Input function block 6 750 18 Standard Analog Input function block 7 800 18 Standard Analog Input function block 8 850 18 Standard Discrete Output Function B...

Страница 80: ...0 Discrete state 2 Positive zero return channel 1 On Discrete state 0 Discrete state 3 Positive zero return channel 1 Off Discrete state 0 Discrete state 4 Zero point adjustment channel 1 Discrete sta...

Страница 81: ...n For potential equalization no special measures are necessary With regard to devices suitable for potentially explosive atmospheres please refer to the information in the Ex specific supplementary do...

Страница 82: ...e case of heated pipes or pipes with cold fluids it is permitted to completely insulate the measuring tube with the mounted ultrasonic sensors Storage temperature The storage temperature corresponds t...

Страница 83: ...teel Standard sensor cable Cable connector nickel plated brass Cable sheath 2 0401 PVC C38500 PVC DIN 17440 AISI Sensor housing W 1 4404 316L Weld in parts for W sensors 1 4404 316L Nominal diameter M...

Страница 84: ...astern Europe Scandinavia EES English Russian Polish Norwegian Finnish Swedish and Czech South and Eastern Asia SEA English Japanese Indonesian China CN English Chinese Note You can change the languag...

Страница 85: ...s of other manufacturers Physical Layer Conformance Test by Fieldbus Foundation Other standards and guidelines EN 60529 Degrees of protection provided by enclosures IP code EN 61010 1 Safety requireme...

Страница 86: ...us 86 Endress Hauser 10 1 15 Documentation Flow measurement FA005 Technical Information for Prosonic Flow 93C TI108D Description of Device Functions for Prosonic Flow 93C FOUNDATION Fieldbus BA00146D...

Страница 87: ...error messages 42 Process errors device errors 69 System error device error 62 63 Error types system and process errors 42 62 Ex approval 85 Exterior cleaning 55 F FieldCare 43 57 Fieldcheck tester an...

Страница 88: ...llation 19 Q Quick Setup Commissioning 51 Quick technical data guide 77 R Registered trademarks 11 Repair 6 Returning devices 6 S Safety icons 6 Safety instructions 5 Serial number 7 10 Service interf...

Страница 89: ...__________________________________________ ______________________________________________________________________________________________________________ We hereby certify that this declaration is fil...

Страница 90: ...www endress com worldwide BA00145D 06 EN 13 10 71121226 FM SGML6 0 ProMoDo...

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