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KA00028D/06/EN/14.14

71249485

Brief Operating Instructions

Proline Promag 53

Electromagnetic flowmeter

These Brief Operating Instructions are not intended to replace 

the Operating Instructions provided in the scope of supply.

Detailed information is provided in the Operating Instructions 

and the additional documentation on the CD-ROM supplied. 
The complete device documentation consists of:

• These Brief Operating Instructions

• Depending on the device version:

– Operating Instructions and the Description of Device Funct.

– Approvals and safety certificates

– Special safety instructions in accordance with the approvals 

for the device (e.g. explosion protection, pressure 

equipment directive, etc.)

– Additional device-specific information

Содержание PROline promag 53

Страница 1: ...is provided in the Operating Instructions and the additional documentation on the CD ROM supplied The complete device documentation consists of These Brief Operating Instructions Depending on the device version Operating Instructions and the Description of Device Funct Approvals and safety certificates Special safety instructions in accordance with the approvals for the device e g explosion protec...

Страница 2: ...Products Solutions Services ...

Страница 3: ...htening torques for Promag P W 21 2 8 Installing the transmitter housing 26 2 9 Post installation check 29 3 Wiring 30 3 1 Connecting the various housing types 31 3 2 Connecting the remote version connecting cable 32 3 3 Potential equalization 35 3 4 Degree of protection 36 3 5 Post connection check 36 4 Hardware settings 37 4 1 Device address PROFIBUS DP PA Modbus RS485 37 4 2 Device address Ethe...

Страница 4: ...ormation on the measuring device The measuring device should only be installed in the pipe in a de energized state free from outside loads or strain The measuring device may only be modified if such work is expressly permitted in the Operating Instructions on the CD ROM Repairs may only be performed if a genuine spare parts kit is available and this repair work is expressly permitted If performing...

Страница 5: ...use in hazardous areas are labeled accordingly on the nameplate Relevant national regulations must be observed when operating the device in hazardous areas The Ex documentation on the CD ROM is an integral part of the entire device documentation The installation regulations connection data and safety instructions provided in the Ex documentation must be observed The symbol and name on the front pa...

Страница 6: ...ed response on the part of the device 2 Installation 2 1 Transporting to the measuring point Transport the measuring device to the measuring point in the original packaging Do not remove the covers or caps until immediately before installation 2 1 1 Transporting flanged devices DN 300 12 A0007408 To transport the unit use slings slung around the process connections or use lugs if available Warning...

Страница 7: ... damage the internal magnetic coils A0008153 2 2 Installation conditions 2 2 1 Dimensions For the dimensions of the measuring device see the associated Technical Information on the CD ROM 2 2 2 Mounting location The accumulation of air or formation of gas bubbles in the measuring tube can result in an increase in measuring errors For this reason avoid the following mounting locations in the pipe A...

Страница 8: ...ation on the measuring system s pressure tightness and resistance to vibration and shock can be found in the Operating Instructions of the CD ROM A0003203 Partially filled pipes Partially filled pipes with gradients necessitate a drain type configuration The empty pipe detection EPD function offers additional protection by detecting empty or partially filled pipes Caution Risk of solids accumulati...

Страница 9: ...ns and buildup in the measuring tube The measuring device nevertheless supplies a range of functions and tools to measure problematic fluids correctly Electrode cleaning circuitry ECC to prevent electrically conductive deposits in the measuring tube e g for fluids causing buildup Empty pipe detection EPD for detecting partially filled measuring tubes e g in the case of degassing fluids or varying ...

Страница 10: ... that empty pipe detection will respond if the measuring tube is only partially filled or empty Inlet and outlet runs If possible install the sensor upstream from fittings such as valves T pieces elbows etc A0008159 1 EPD electrode for empty pipe detection not for Promag H DN 2 to 8 1 12 to 5 16 2 Measuring electrodes for signal detection 3 Reference electrode for potential equalization not for Pr...

Страница 11: ...n order to ensure correct measuring results Secure the cable run or route the cable in an armored conduit Movement of the cable can falsify the measuring signal particularly if the fluid conductivity is low Route the cable well clear of electrical machines and switching elements Ensure potential equalization between the sensor and transmitter if necessary The permissible cable length Lmax depends ...

Страница 12: ...tion Proline Promag 53 12 Endress Hauser A0008164 Gray shaded area permissible range Lmax length of connecting cable in m ft Fluid conductivity in S cm L max L max 200 100 5 10 100 200 µS cm m ft 200 600 0 400 ...

Страница 13: ...ompounds such as graphite An electrically conductive layer could form on the inside of the measuring tube and short circuit the measuring signal 2 3 2 Ground cable If necessary special ground cables can be ordered as accessories for potential equalization 2 3 3 Tightening torques for threaded fasteners Promag E Please note the following The tightening torques listed below are for lubricated thread...

Страница 14: ...25 PN 16 8 M 16 75 150 PN 16 8 M 20 99 200 PN 10 8 M 20 141 200 PN 16 12 M 20 94 250 PN 10 12 M 20 110 250 PN 16 12 M 24 131 300 PN 10 12 M 20 125 300 PN 16 12 M 24 179 350 PN 6 12 M 20 200 350 PN 10 16 M 20 188 350 PN 16 16 M 24 254 400 PN 6 16 M 20 166 400 PN 10 16 M 24 260 400 PN 16 16 M 27 330 450 PN 6 16 M 20 202 450 PN 10 20 M 24 235 450 PN 16 20 M 27 300 500 PN 6 20 M 20 176 500 PN 10 20 M ...

Страница 15: ...ass 150 8 106 78 200 8 Class 150 8 143 105 250 10 Class 150 12 7 8 135 100 300 12 Class 150 12 7 8 178 131 350 14 Class 150 12 1 260 192 400 16 Class 150 16 1 246 181 450 18 Class 150 16 1 1 8 371 274 500 20 Class 150 20 1 1 8 341 252 600 24 Class 150 20 1 477 352 Nominal diameter JIS Max tightening torque Nm mm Pressure rating Threaded fasteners PTFE 15 20K 4 M 16 16 25 20K 4 M 16 32 32 20K 4 M 1...

Страница 16: ...s are used aseptic version The intervals between seal replacement depend on the frequency of the cleaning cycles and the fluid and cleaning temperatures Replacement seals can be ordered as an accessory 2 4 2 Using and mounting grounding rings DN 2 to 25 1 12 to 1 In the case of process connections made of plastic e g flange connections or adhesive couplings potential equalization between the senso...

Страница 17: ... welding is performed correctly with thin walled pipes carrying food the seal is not damaged by the heat even when it is mounted It is recommended however to disassemble the sensor and seal For the disassembly work it must be possible to open the pipe approx 8 mm 0 31 in in total A0008168 1 Process connection hexagonal headed bolts 2 O ring seals 3 Grounding ring or plastic disk place holder 4 Sen...

Страница 18: ...the measuring tube and short circuit the measuring signal 2 5 2 Ground cable DN 15 to 600 to 24 If necessary special ground cables can be ordered as accessories for potential equalization 2 5 3 Mounting ground disks DN 15 to 300 to 12 Depending on the application conditions e g in the case of lined or floating pipes it may be necessary to also mount ground disks between the sensor and the pipe fla...

Страница 19: ...Insert the screws through the flange bores Tighten the nuts so that they are still loose 3 Now rotate the ground disk as shown in the graphic until the handle strikes the screws This correctly centers the ground disk automatically 4 Tighten the screws to the required torque ä 21 5 Wire the ground disks in accordance with the grounding concept of the plant ...

Страница 20: ...s DN 25 to 300 1 to 12 Depending on the application conditions e g in the case of lined or floating pipes it may be necessary to also mount ground disks between the sensor and the pipe flange for potential equalization Ground disks can be ordered from Endress Hauser as a separate accessory Caution When using ground disks incl seals the face to face length is increased For information on the dimens...

Страница 21: ...ey are still loose 3 Now rotate the ground disk as shown in the graphic until the handle strikes the screws This correctly centers the ground disk automatically 4 Tighten the screws to the required torque ä 21 5 Wire the ground disks in accordance with the grounding concept of the plant Nominal diameter EN DIN Screws Max tightening torque Nm Pressure rating Promag W Promag P mm bar Hard rubber Pol...

Страница 22: ...85 500 PN 10 20 M24 155 171 265 500 PN 16 20 M30 275 300 448 500 PN 25 20 M33 317 360 533 600 PN 10 20 M27 206 219 345 600 PN 16 20 M33 415 443 658 600 PN 25 20 M36 431 516 731 700 PN 10 24 M27 246 246 700 PN 16 24 M33 278 318 700 PN 25 24 M39 449 507 800 PN 10 24 M30 331 316 800 PN 16 24 M36 369 385 800 PN 25 24 M45 664 721 900 PN 10 28 M30 316 307 900 PN 16 28 M36 353 398 900 PN 25 28 M45 690 71...

Страница 23: ...Class 300 4 4 4 1 Class 150 4 5 2 8 1 7 4 1 Class 300 4 5 8 5 9 10 8 9 1 Class 150 4 7 4 18 15 1 Class 300 4 11 25 23 2 Class 150 4 5 8 26 16 35 32 2 Class 300 8 5 8 13 8 17 16 3 Class 150 4 5 8 44 32 58 49 3 Class 300 8 28 19 35 31 4 Class 150 8 5 8 31 23 41 37 4 Class 300 8 43 30 49 44 6 Class 150 8 58 44 78 63 6 Class 300 12 52 38 54 49 8 Class 150 8 79 59 105 80 10 Class 150 12 7 8 74 55 100 1...

Страница 24: ...M20 60 51 80 125 20K 8 M22 91 79 121 150 10K 8 M20 75 63 99 150 20K 12 M22 81 72 108 200 10K 12 M20 61 52 82 200 20K 12 M22 91 80 121 250 10K 12 M22 100 87 133 250 20K 12 M24 159 144 212 300 10K 16 M22 74 63 99 300 20K 16 M24 138 124 183 Nominal diameter AWWA Screws Max tightening torque lbf ft Pressure rating Promag W inch Hard rubber Polyurethane 28 Class D 28 1 182 215 30 Class D 28 1 212 223 3...

Страница 25: ...80 Table E 4 M16 49 100 Table E 8 M16 38 150 Table E 8 M20 64 200 Table E 8 M20 96 250 Table E 12 M20 98 300 Table E 12 M24 123 350 Table E 12 M24 203 400 Table E 12 M24 226 500 Table E 16 M24 271 600 Table E 16 M30 439 Nominal diameter AS 4087 Screws Max tightening torque Nm Pressure rating Promag W Promag P mm Hard rubber PTFE 50 PN 16 4 M16 32 42 80 PN 16 4 M16 49 100 PN 16 4 M16 76 150 PN 16 8...

Страница 26: ... gently clockwise until the stop end of the thread c Turn the transmitter counterclockwise max 360 to the desired position d Retighten the setscrew c e f a b d 180 180 Nicht unter Spannung öffnen K e e p c o v er t i g h t w h i l e c i r c u i t s a r e a l i v e N e p a s o u v r i r l a p p a r e i l s o u s t e n s i o n K e e p c o v e r t i g h t w h i l e c i r c u i t s a r e a l i v e max...

Страница 27: ...s Mounted directly on the wall A0007541 a Press in the side latches on the display module and remove the module from the cover plate of the electronics compartment b Turn the display to the desired position max 4 45 in both directions and reset it onto the cover plate of the electronics compartment 4 45 a b A0007542 1 Connection compartment 2 Securing screws M6 max ø 6 5 mm 0 25 screw head max ø 1...

Страница 28: ...543 Caution Danger of overheating If the device is mounted on a warm pipe make sure that the housing temperature does not exceed 60 C 140 F which is the maximum temperature permitted mm inch Ø 20 70 Ø 0 79 2 75 6 1 155 245 9 65 110 4 33 210 8 27 0 5 0 019 0 5 0 019 0 5 0 019 0 5 0 019 mm inch ...

Страница 29: ...l direction of flow through the pipe Is the position of the measuring electrode plane correct Is the position of the empty pipe detection electrode correct Were all screws tightened to the specified torques when the sensor was installed Were the correct seals used type material installation Are the measuring point number and labeling correct visual inspection Were the inlet and outlet runs respect...

Страница 30: ...onents Only connect sensors and transmitters with the same serial number Observe the cable specifications of the connecting cable Operating Instructions on the CD ROM Note Install the connecting cable securely to prevent movement In addition for measuring devices with fieldbus communication Caution Risk of damaging the electronic components Observe the cable specification of the fieldbus cable Ope...

Страница 31: ...r Power supply cable Signal cable Fieldbus cable Connecting the connecting cable ä 32 ff 5 Sensor transmitter connecting cable A0008218 Transmitter connection 1 2 3 4 Connection diagram inside the connection compartment cover Power supply cable Signal cable or fieldbus cable Optional Connecting the connecting cable ä 32 ff 5 Sensor transmitter connecting cable A0008037 Transmitter connection 1 Con...

Страница 32: ... core cable at the level of the core reinforcement you only require two cores for the connection Sensor Transmitter mm inch a 170 6 69 b 20 0 79 c 80 3 15 d 17 0 67 e 8 0 31 f 50 1 97 g 1 0 04 A0008171 mm inch a 100 3 94 b 80 3 15 c 50 1 97 d 17 0 67 e 8 0 31 m Cable end ferrules red 1 0 mm 0 04 n Cable end ferrules white 0 5 mm 0 02 Stripping for armored cables only Sensor Transmitter mm inch a 1...

Страница 33: ...le termination Insulate one core of the three core cable at the level of the core reinforcement you only require two cores for the connection Sensor Transmitter mm inch a 80 3 15 b 15 0 59 c 17 0 67 d 8 0 31 e 1 0 04 A0008173 mm inch a 80 3 15 b 50 1 97 c 17 0 67 d 8 0 31 m Cable end ferrules red 1 0 mm 0 04 n Cable end ferrules white 0 5 mm 0 02 Sensor Transmitter mm inch a 70 2 76 b 40 1 57 c 15...

Страница 34: ...terminals are provided for potential equalization connection Coil circuit connecting cable Signal circuit connecting cable electrodes n c not connected isolated cable shields Cable colors for terminal numbers 5 6 brown 7 8 white 4 green 36 37 yellow A C b D E c b c a b b c 6 5 5 7 7 8 4 4 37 37 36 42 42 41 41 E1 E2 GNDE S1 E1 E2 S2GND E S n c n c n c n c n c n c a Nicht unter Spannung öffnen K e e...

Страница 35: ...lways an electrical connection to the fluid via the metal process connection In the case of plastic process connections potential equalization must be ensured through the use of grounding rings Promag W Reference electrode available as standard Note When installing in metal pipes it is advisable to connect the ground terminal of the transmitter housing to the piping Pay particular attention to com...

Страница 36: ...ve adequate strain relief and are they routed securely Is the cable type route completely isolated Without loops and crossovers Are all screw terminals firmly tightened Have all the measures for grounding and potential equalization been correctly implemented Are all cable entries installed firmly tightened and correctly sealed Cable routed as a water trap in loops Are all the housing covers instal...

Страница 37: ... Modbus RS485 ä 45 Addressing via miniature switches Warning Risk of electric shock Risk of damaging the electronic components All the safety instructions for the measuring device must be observed and all the warnings heeded ä 30 Use a workspace working environment and tools purposely designed for electrostatically sensitive devices A0007551 Warnung Switch off the power supply before opening the d...

Страница 38: ...ture switches c Miniature switch not assigned A0007554 Device address range 1 to 247 Factory setting 247 a Miniature switches for device address Example shown 1 16 32 device address 49 b Miniature switches for the address mode method of addressing OFF factory setting software addressing via local operation operating program ON hardware addressing via miniature switches c Miniature switch not assig...

Страница 39: ...ed for electrostatically sensitive devices A0015112 a Loosen the cheese head screw of the securing clamp 1 with an Allen key 3 mm 0 12 in b Unscrew cover of the electronics compartment 2 from the transmitter housing c Set the position of the miniature switches 3 on the I O board using a sharp pointed object Installation is the reverse of the removal procedure IP address range 0 to 254 Default sett...

Страница 40: ... Termination can be performed at the measuring device see graphic Baudrate 1 5 MBaud An external bus terminator must be used Modbus RS485 Termination can be performed at the measuring device see graphic Warning Risk of electric shock Risk of damaging the electronic components All the safety instructions for the measuring device must be observed and all the warnings heeded ä 30 Use a workspace work...

Страница 41: ...ure progresses the following messages can appear on the onsite display The measuring device starts operating as soon as the startup procedure is complete Various measured values and or status variables appear on the display Note If an error occurs during startup this is indicated by an error message The error messages that occur most frequently when a measuring device is commissioned are described...

Страница 42: ...s key for entering selecting 3 Enter key for calling the function matrix saving When the keys are pressed simultaneously Esc Exit the function matrix step by step 3 sec cancel data input and return to the measured value display A0007664 1 Type of error P Process error S System error 2 Error message type Fault message Notice message 3 Error number 4 Duration of the last error that occurred Hours Mi...

Страница 43: ... e g CONTROL F Confirm selection 4 P Select the function group e g BASIC CONFIGURATION F Confirm selection 5 N Select function e g LANGUAGE 6 P Enter code 53 only for the first time you access the function matrix F Confirm entry P Change function selection e g ENGLISH F Confirm selection 7 Q Return to measured value display step by step 8 Q 3 s Return immediately to measured value display Esc E 3s...

Страница 44: ...o to next function Via Q key return to Setup Commissioning function settings already made are retained Note Observe the following when performing the Quick Setup Configuration selection Select the ACTUAL SETTING option Unit selection This is not offered again for selection after configuring a unit Output selection This is not offered again for selection after configuring an output Automatic config...

Страница 45: ...lect the group QUICK SETUP F Confirm selection 3 N Select the QUICK SETUP COMMUNICATION function 4 Intermediate step if configuration is blocked P Enter the code 53 confirm with F and thus enable configuration 5 P Go to Communication Quick Setup 6 P Select YES F Confirm selection 7 F Start Communication Quick Setup 8 Configure the individual functions settings Via P key select option or enter numb...

Страница 46: ...ctivated ä 37 When changing from software addressing to hardware addressing the first nine digits first three octets that were configured using software addressing remain unchanged A reset of the software addressing to the default setting is possible see SD00146D DHCP client If a DHCP server is used within the EtherNet IP network the IP address gateway and subnet mask are set automatically when th...

Страница 47: ...tions on the CD ROM Note The output signals e g pulse frequency of the measuring device must correspond to the higher order controller Parameter Assignment IP ADDRESS 1 EtherNet IP network SUBNETMASK 1 GATEWAY 1 MAC ADD 1 IP ADDRESS 2 Webserver SUBNETMASK 2 GATEWAY 2 MAC ADD 2 E Esc 3s Esc BASIC FUNCTION ETHERNET E CONFIGURATION E E E IP ADDRESS 1 SUBNETMASK 1 GATEWAY 1 IP ADDRESS 2 SUBNETMASK 2 G...

Страница 48: ...www addresses endress com ...

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