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Rev

Rev By

Date

Description of Change

Approved By

8/11/20

New Release

ECN6021

6/23/21

Revisions

ECN7292

9970039171 Rev B, 06/23/2021

Quick Start Guide

OP80, OP40, and OP3530

Electric Oil Pumps

This manual is effective for consumer installations of EMP OP80, OP40 and OP3530 oil pumps.

OEM installers must contact EMP for production requirements.

Содержание OP3530

Страница 1: ...B ME 6 23 21 Revisions ECN7292 9970039171 Rev B 06 23 2021 2020 EMP Inc 1 Quick Start Guide OP80 OP40 and OP3530 Electric Oil Pumps This manual is effective for consumer installations of EMP OP80 OP4...

Страница 2: ...e content of this manual at any time without notice 2020 EMP Inc 2 Engineered Machined Products Inc 2701 North 30th Street Escanaba MI USA 49829 Phone 1 906 789 7497 www emp corp com Service emp corp...

Страница 3: ...0 11 OP3530 11 Identification 12 EMP Oil Pump Model Codes 13 Installation 14 Location Orientation 14 Plumbing 14 Wiring Practices 15 Connector Information 15 R20L Component Connector Information 15 R2...

Страница 4: ...ortant to use caution when service work is performed Knowledge of impacted systems and their operation are important before the removal or disassembly of any component Liability Disclaimer EMP cannot...

Страница 5: ...unsafe conditions and practices that can result in personal injury or death Cautions indicate conditions or practices that can cause damage to components systems or other equipment A third heading sty...

Страница 6: ...and their operation are important before the removal or disassembly of any component WARNING Make sure the equipment cannot move before doing any work or diagnostic procedures on the EMP component sy...

Страница 7: ...Temperature Maximum Air 203 F 95 C Operating Temperature Maximum Oil 212 F 100 C Operating Temperature Minimum 32 F 0 C Sub zero operation is application dependent Oil Viscosity Maximum 5000 cSt Curr...

Страница 8: ...on is application dependent Oil Viscosity Maximum 5000 cSt Current models optimized for lighter weight oils like ATF Motor Speed Maximum 5000 rpm Motor Speed Minimum 500 rpm Motor Speed Default 4000 r...

Страница 9: ...C Operating Temperature Maximum Oil 212 F 100 C Operating Temperature Minimum 4 F 20 C Sub zero startability and operation is application dependent Oil Viscosity Maximum 2000 cSt Current models optim...

Страница 10: ...Dimensions and Mounting 2020 EMP Inc 10 Dimensions and Mounting NOTE Dimensions are given in millimeters mm OP80...

Страница 11: ...Dimensions and Mounting 2020 EMP Inc 11 OP40 OP3530...

Страница 12: ...tached to the controller housing next to the electrical interface of the pump The product label contains model information and serial number The serial number can be used to trace the component hardwa...

Страница 13: ...er minute 30 3 0 gpm 11 4 lpm 40 4 0 gpm 15 1 lpm 80 8 0 gpm 30 3 lpm 7 Orientation degrees A 0 B 90 C 180 D 270 See manual for definition 11 Certification Omit if n a E E Mark C CSA U UL 4 Communicat...

Страница 14: ...clearance to ensure there is no rubbing or interference during operation Securely attach pump to frame or mounting bracket by using 4 M8 x 1 25 fasteners The mounting holes are tapped to a depth of 16...

Страница 15: ...he lowest point in the harness It is recommended that the pump connector s are oriented so that water flows down and past the connectors This will prevent water from pooling on the seal between the ma...

Страница 16: ...d to prevent moisture from entering the component 7 Way Female Delphi Metripack 150 480 Sealed The connector on the component is a sealed Delphi 480 150 Metripack mixed connector with male terminals N...

Страница 17: ...ed Plugged 10 Unused 16 AWG Black Green R20C Mating Connector Information Power Ground Communication Connector 10 Way Female Apex 2 8mm Detail Apex Part Number Alternative Part Number Connector 542010...

Страница 18: ...system wiring On Off Single Speed Control NOTE All cavities in the mating connector s must either be terminated or plugged to prevent moisture from entering the component NOTE EMP parts kit 1370056018...

Страница 19: ...nce documentation 2 Caution must be taken to ensure the system is refilled properly to ensure effective priming of the pump For new pumps pour oil into the pump discharge port to wet the pumping eleme...

Страница 20: ...n component connector and an EMP TTL EMP Link data link adapter 3640036049 These are available together in diagnostic kit number 7500038004 For CAN components use breakout harness 3170073176 to interf...

Страница 21: ...rect supply voltage Blown fuse Electrical connection issue Pumping gear seized with debris Problem with ignition switch Pump not running at commanded speed This may be normal operation due to the syst...

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