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YARWAY 

LED ILLUMINATOR SYSTEM FOR COLOR-PORT GAUGES

INSTALLATION, OPERATION AND MAINTENANCE INSTRUCTIONS

Emerson.com/FinalControl

Before installation,  these instructions must be carefully read and understood.

© 2017 Emerson. All Rights Reserved.

VCIOM-04070-EN 19/10

1 SAFETY INFORMATION

IMPORTANT

It is the user's responsibility to ensure that all 
connections and wiring comply with all applicable 
codes, specifications, sales contracts or public laws.

IMPORTANT

The sales order lists the required operating 
voltage. Operation at a voltage other than 
specified will cause equipment damage.

The Color-Port gauge operates at the 
boiler saturation temperature. High surface 
temperatures can be expected where this 
equipment connects to the gauge.

WARNING

Do not touch until the unit has cooled.

The Color-Port gauge must be adequately 
supported to hold the combined weight of LED 
illuminator, level display and hood (if applicable).
Shut-off LED illuminator before doing any 
maintenance or repairs.

TABLE OF CONTENTS

1  Safety information ................................... 1
2 Introduction ............................................. 2

2.1  System description ...................................... 2
2.2 Accessories .................................................. 2

3  Available models ..................................... 2

3.1  Power requirements and specifications .... 2
3.2 Approvals  ..................................................... 2

4 Inspection ................................................ 4
5 Installation ............................................... 4

5.1  Inspection and cleaning of glass ................ 4
5.2  Assembly - pre-installation ........................ 4
5.3  Installation of unit to gauge ........................ 4
5.4  Electrical installation ................................... 5

6 Operation ................................................. 5
7 Maintenance ............................................ 5

7.1  Preventative maintenance ........................... 5
7.2  Maintenance procedures ............................ 5
7.3 Troubleshooting ........................................... 5
7.4  Allowable modifications .............................. 5

8  Removal - disassembly - reassembly ..... 6

8.1 Disassembly ................................................. 6
8.2 Reassembly .................................................. 6

9  Packaging, storage and transportation ... 6

9.1 Packaging ..................................................... 6
9.2 Storage ......................................................... 6
9.3 Transporation ............................................... 6

10  Disposal at end of useful life ................... 6
11 Warranty .................................................. 6
12  Telephone assistance .............................. 6
13  Exploded parts diagrams......................... 7

Tables and figures

Table 1  - Model structure................................. 3
Figure 1 - Exploded parts diagram ................... 7
Figure 2  -  Installation of LED illuminator and 

level display to color-port gauge ........7

Figure 3  - Red/green colored glass orientation ... 7
Figure 4 -  Accessories views ............................. 8
Figure 5 - Wiring installation ............................. 8
Figure 6 - Control drawings ............................... 9
Figure 7 -  Nameplates ..................................... 10

Содержание YARWAY ILCP Series

Страница 1: ...lluminator before doing any maintenance or repairs TABLE OF CONTENTS 1 Safety information 1 2 Introduction 2 2 1 System description 2 2 2 Accessories 2 3 Available models 2 3 1 Power requirements and specifications 2 3 2 Approvals 2 4 Inspection 4 5 Installation 4 5 1 Inspection and cleaning of glass 4 5 2 Assembly pre installation 4 5 3 Installation of unit to gauge 4 5 4 Electrical installation ...

Страница 2: ...direct the image for viewing below the gauge 3 AVAILABLE MODELS Yarway LED illuminators are made to fit cover the whole length of the Color Port gauge One power supply is required per 26 ports 208 LEDs On average an LED will give the user 100 000 hours of use compared to 1000 hours for a standard light bulb 3 1 Power Requirements Specifications Input 115 230 VAC 10 50 60 Hz Power consumption up to...

Страница 3: ...n be applicate only by assumption of filling requests of the standard IEC 60079 1 2014 cl D 3 10 6 Appropriately certified cable glands for direct entry have to be used 7 IP 68 max h 1 m 8 The max overpressure static test of housing 50 bar 10 s 9 Max power dissipation for temperature class see ANNEX to IECEx Certificate No IECEx FTZU 12 0017U Issue No 0 TABLE 1 MODEL STRUCTURE Example ILCP 25 05 1...

Страница 4: ...e mounting brackets with the mark on the back of the illuminator s body 4 Firmly tighten down the screws 100 to secure mounting brackets 73A to illuminator body 5 Mount LED illuminator to gauge by inserting mounting brackets to the hex screws on the body of the gauge 6 Make sure that the LED clusters are aligned with the ports 7 Firmly tighten down the hex screws on the gauge body to hold the illu...

Страница 5: ...tches or breakage 2 Mounting bracket for signs of loosening The user must determine an appropriate maintenance schedule necessary for his or her specific application upon evaluation of their own operating experience Realistic maintenance schedules can only be determined with full knowledge of the services and application situation involved 7 2 Maintenance procedures Cleaning the protective glass c...

Страница 6: ... please have as much of the following information as possible when you call Model Name of the company from whom you purchased your illuminator Invoice and date Operating temperatures A brief description of the problem Troubleshooting procedures that failed If attempts to solve your problem fail you may be requested to return your illuminator to the factory for intensive testing You must obtain a R...

Страница 7: ...shall be returned to PVC on request ALL PENTAIR VALVES AND CONTROLS PRODUCTION STANDARDS ARE APPLICABLE H Pentair DO NOT SCALE SIZE DWG NO D e1205710 APPR 03 76 250 ALL MACHINED SURFACES REF ANSI B46 1 DIMENSIONS IN ARE IN MILLIMETERS DIMENSIONS ARE IN INCHES IMPLIED 90 ANGLES 1 2 OTHER ANGLES 5 HUNDREDTHS THOUSANDTHS UNLESS OTHERWISE SPECIFIED DWN TITLE CHK IMPORTANT NOTICE READ FIRST YARWAY LED ...

Страница 8: ...wing the recipient agrees to maintain this drawing in strict confidence not to supply or disclose this drawing to any employee or recipient who is not authorized by PVC and not otherwise use disclose or reproduce this drawing without PVC s written authorization This drawing and all copies shall be returned to PVC on request ALL PENTAIR VALVES AND CONTROLS PRODUCTION STANDARDS ARE APPLICABLE HARLIN...

Страница 9: ...TOR LED ILLUMINATOR LED ILLUMINATOR LED ILLUMINATOR LED ILLUMINATOR A FLAME PATH SEAL OFF SHALL BE INSTALLED WITHIN 18 IN OF ENCLOSURE A SUITABLY CERTIFIED FLAME PATH SEAL OFF SHALL BE INSTALLED DIRECTLY TO THREADED ENTRY OF ENCLOSURE INTRINSIC SAFETY GROUND MUST HAVE R 1Ω INTRINSIC SAFETY GROUND MUST HAVE R 1Ω INTRINSIC SAFETY GROUND MUST HAVE R 1Ω INTRINSIC SAFETY GROUND MUST HAVE R 1Ω FIELD WIR...

Страница 10: ...ks and service marks of Emerson Electric Co All other marks are the property of their respective owners The contents of this publication are presented for informational purposes only and while every effort has been made to ensure their accuracy they are not to be construed as warranties or guarantees express or implied regarding the products or services described herein or their use or applicabili...

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