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Sempell

 SerieS STe 4 ConTrol DeviCe for SafeTy valveS

Operating instructiOns

Before installation these instructions must be fully read and understood

1 Danger anD Warning inDicationS

The construction of the Sempell safety 
valves and control devices corresponds to 
the standard technology and the valid safety 
regulations.
nevertheless, improper use or improper 
installation may cause risks for personnel 
or can lead to restrictions in regard of the 
operational safety. Therefore Sempell GmbH 
recommends the operator of the valves to take 
appropriate measures and make sure that 
the present operating instruction is read and 
understood by the assigned personnel.

please observe the following points besides 
the notes given in the text

• Danger of burning when in contact with safety 

valves and connecting pipes while operating 
at increased temperature.

• Disassembly of the safety valve only in case 

of pressureless system and after cooling 
down. Wait for official permission. Disconnect 
electrical supply.

• Protection against risks caused by 

evaporation also in case of pressureless 
system; for information please contact the 
responsible safety inspector.

• After assembly check all sealing points in 

regard of tightness.

• Carry ear protection during adjustment, 

if necessary.

• Danger of burning by discharge of small 

amounts of possibly hot medium in case 
of safety valves with open spring bonnet 
(type So..., vSe 1, vSr 1, vSe 8).

• Danger of injury while discharging in case of 

open discharge line.

• Extreme vibrations (chatter) can lead to an 

inadmissible increase of operating pressure 
with possibly destruction of the safety valve 
or to destruction of the balanced bellows with 
unintentional escape of medium.

Application limits

It is only allowed to use the safety valves and the 
control device according to the details of this 
operating instruction and/or according to the 
parameters and application data agreed in the 
delivery contract (see nameplate).
The application of the valve has to take place 
adequate to the medium tolerances of the used 
materials.

Warnings for the operating and maintenance 
personnel

Before commissioning and maintenance works 
familiarise yourself with the legal accident 
prevention regulations, the local safety 
instructions and this operating instruction and 
observe them.
Use safety valve, control device and their 
individual parts and accessories only for the 
purpose intended by us.
Work on the electrical systems or equipment 
must only be carried out by an electrician 
or instructed personnel under control and 
supervision of an electrician according to the 
electrotechnical regulations.

exclusion of liability

Sempell GmbH cannot be held liable in case 
of improper maintenance and adjustment of 
a Sempell valve, use of inadmissible spare 
parts or utilities and in case of temporary or 
permanent connection of equipment with the 
safety valve which is not approved by us.

Vciom-02238-en 15/01

Ma.330.02.0505.e

Series

STE 4 Control device for safety valves with 
pneumatic actuator.

www.valves.emerson.com

© 2017 Emerson. All rights reserved.

Содержание Sempell series

Страница 1: ...injury while discharging in case of open discharge line Extreme vibrations chatter can lead to an inadmissible increase of operating pressure with possibly destruction of the safety valve or to destruction of the balanced bellows with unintentional escape of medium Application limits It is only allowed to use the safety valves and the control device according to the details of this operating instr...

Страница 2: ...he pressure space H of the pneumatic actuator for lifting air with the atmosphere Via pressure regulator R1 filter F and throttle D the loading air is on the loading cavity B of the pneumatic actuator It causes an additional closing force to the spindle of the spring loaded safety valve with pneumatic actuator The pressure gauge MB in the control unit shows the loading pressure the control lamps Y...

Страница 3: ...tches for working and testing are on the front panel Pressing the switch Lamp Test en ergizes all control lamps The pneumatic control unit contains the connections for the compressed air supply of the pneumatic section through pressure regulator R1 and air filter F to three closed circuit 2 2 way solenoid valves Y1 Y2 Y3 one open circuit 3 2 way solenoid valve Y4 and the pressure gauges for loadin...

Страница 4: ...m pressure has no influence In doing so temporarily prevent the response of the safety valve by the pneumatic actuator 4 2 Pre setting In case of a new adjustment or of great deviations pre set both micro switches of the pressure switch D1 D2 D3 approximately at their set value first The precision pressure switches Manocomb Sem 2K have calibrated nominal value scales for P max and P min with an ac...

Страница 5: ...he actual status of the control device by visual check The actual function will be shown as follows The safety valve is closed and loading air is applied Electric switch unit white control lamp Operation shines Gauge reading is in the black area Operation Green lamps Y1 Y2 Y3 and B shine Pneumatic control unit gauge reading present at Load MB Inspection window Load is green 4 7 Testing 4 7 1 Check...

Страница 6: ...ressure P max at the test gauge Solenoid valve Y3 powerless Drop of the loading air indicator at the pressure gauge Load 0 2 bar no lifting air Indicator pressure gauge Lifting 0 bar ampere meter in position Test 1 Slowly drop pressure until the pressure switch switches back Read corresponding pressure P min at the test gauge Solenoid valve Y3 is energized and closes Loading air will be charged In...

Страница 7: ...o the highest value Press and hold push button for displacement force reserve of solenoid valve Y3 Slowly turn the potentiometer anti clockwise until the solenoid valve Y3 actuate power will be reduced Solenoid valve Y3 opens The load will be relieved The loading air pressure has to drop to 0 2 bar indicator pressure gauge Load ampere meter into position Test 1 register the reading of the potentio...

Страница 8: ... the hand actuation until the solenoid valves Y1 Y4 have relieved the piston space B Indicator shown pressure at the gauge lowers to p 0 bar 4 7 6 Safety valve adjustment pneumatic To execute the adjustment of the safety valve at any system pressure and without considerable disturbance of the actual working procedures the following test method is proposed For each safety valve determine once the a...

Страница 9: ...d according to VdTÜV Merkblatt SV 846 5 1 At inspection test Before commissioning 1 Check correspondence of approved type test identification number with the mark on the control unit 5 2 At periodic inspections 1 Check external state 2 Yearly check control device according to section 5 1 point 4 3 Yearly check the adjustment of the main valve without loading and lifting air see section 4 7 6 4 Yea...

Страница 10: ...here is no further maintenance necessary The pressure regulator R1 in the control unit of the compressed air supply is a simple acting membrane regulator with automatic release of the secondary pressure By moving up and turning of the regulator handle adjust the pressure and read it at the pressure gauge Moving down the regulator handle secures the adjustment 7 1 Storage At delivery of the control...

Страница 11: ...d as little as possible pressure fluctuations The power supply of the heater can be disconnected by an additional switch For outdoor installation additionally protect the system from direct exposure of sunlight After commissioning check the pressure sense lines up to the pressure switch on tightness Upstream each pressure switch D1 D2 D3 there is a corresponding shut off valve A1 A2 A3 in the impu...

Страница 12: ...res Open the front door of the electric switch unit A162 Disconnect the power supply by the key operated switch Indicator white control lamp Operation goes out Open front door of the pneumatic control unit A163 Register the shown pressure at the gauge of the pressure regulator R1 Shutoff compressed air supply at the handwheel of the pressure regulator R1 Indicator shown pressure at the gauge lower...

Страница 13: ...the whole maintenance unit pressure regulator R1 and filter F In doing so do not loosen gasket ring Loosen the 4 cross slotted bolts at the maintenance unit and at the same action block the hexagonal nuts Remove bottom cover After loosen the hexagonal screw size 10 mm with plate it is possible to remove the filter Clean or replace filter if necessary see also section 6 1 Installation The installat...

Страница 14: ...ndards and Specification Other Applied EC Directives Sempell GmbH Werner von Siemens Straße 41352 Korschenbroich Control Devices STE 4 with CE Marking Module H1 TÜV CERT Certification agency for QM Systems of TÜV Rheinland Industrie Service GmbH Am Grauen Stein 51101 Köln registration number 0035 Type test VdTÜV SV 846 TÜV CERT Certification agency for QM Systeme of TÜV Rheinland Industrie Service...

Страница 15: ...ressure switch Manocomb Sem 2K A116 Pinter Div P1 P3 3 Vice coupling 2103 01 44 00 Hydrotechnik Div Spare part list Electrical Switch Unit A162 see documentation electric switch unit Spare part list pneumatic switch unit A163 Part no Name of part Order no Dim Manufacturer Material Y1 Y3 2 2 way valve 404 B G1 2 Bürkert Div Y4 3 2 way valve 340 C Bürkert Div MH MB Pressure gauge 1 827 231 035 Bosch...

Страница 16: ...G2 D2 E3 E1 P3 A3 G3 D3 P1 A1 G1 D1 b bar a bar 0 bar a b b bar a bar bar 0 b a bar b bar a bar 0 a b Sempell Series STE 4 Control Device for safety valves Operating Instructions Pneumatic Control Unit A163 Impulse Unit A161 Design B2 Manual lifting ...

Страница 17: ...cal switching unit Pressure Travel System pressure Pulse generating unit Pneumatic control unit A163 Loading air Compressed air supply Lifting air Safety valve Pulse generating unit A161 System Notes E1 E3 Pressure sense line A1 A3 Shut off valve D1 D3 Pressure switch C Key G Valve interlock P1 P5 Test connection D Throttle F Filter B Cavity for loading H Cavity for lifting Y1 Y3 Solenoid valve cl...

Страница 18: ... Safety valve Pipe ø22 x 2 on site Detail Z System pressure Sense line Scope of supply Air exhaust Compressed air supply connection pipe ø22 x 2 Main supply Lifting air Safety valve Pulse generating unit A161 System Notes E1 E3 Pressure sense line A1 A3 Shut off valve D1 D3 Pressure switch C Key G Valve interlock P1 P5 Test connection D Throttle F Filter B Cavity for loading H Cavitye for lifting ...

Страница 19: ...o safety valves Diagram for the Adjustment Control of the Safety Valve Loading Lifting Lifting by manual operating design B2 Safety valve superheater Safety valve drum Pressure superheater Sense line Water lock Lifting air pressure bar Characteristic line Set pressure uncontrolled System pressure bar Pressure drum ...

Страница 20: ...pressure applications high safety factor systems To allow for possible variations in tube hardness when the application demands the maximum pressure sealing capabilities of the fitting it is recommended that the nuts are tightened until the tube cannot be rotated by hand From this point the nut should then be tightened 1 turns Retightening and disassembly With A Lok tube fittings the connection ca...

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