Instruction Manual
IM-105-4000, Rev 1.3
October 2008
2-5
OPM 4000
MECHANICAL
INSTALLATION
Perform each of the Mechanical Installation tasks before wiring the OPM 4000
system and aligning the beam. These tasks include:
• Installation of Stack Flanges
• Mounitg the Air Plenum and Weather Covers
• Attaching Blowers
• Mounting the Transceiver and Retro Reflector
• Mounting the Control Unit
NOTE
The beam of the instrument must be kept in a horizontal plane; the transceiver
cannot be rotated more than ±10
o
from vertical. The weather covers must be
installed vertically level.
Installation of Stack
Flanges
After the installation site has been selected and the platform requirements
have been met, the mounting flanges should be installed and aligned as
described in the following procedures. The stack flange installation procedure
is different depending on the stack diameter. In all cases, the stack flanges
should be installed with the mounting faces on the vertical plane.
Mounting stack flanges on a stack under 6 feet in diameter
NOTE
Flanges should be mounted approximately 5 feet (1,5 m) up from the deck of
the platforms, roof or walk way.
1. Form two mounting holes in the stack at locations specified in
Installation Considerations. Holes must be on the same horizontal and
vertical axes. A liquid level can be used to ensure that modules are
installed on the same horizontal plane.
2. Insert a piece of 2-1/2 in. (64 mm) pipe through the mounting holes.
Make sure pipe is protruding far enough to allow installation of the 3 in.
pipe flange assemblies over each end (Figure 2-3, Stacks Under 6 Feet
Across).
NOTE
The customer is required to supply and install two 3 in. IPS flanges at eye
level directly across from each other.
3. The flanges must be aligned so that the total deviation of the light
source flange relative to a common centerline does not exceed ±1
o
and
the retro reflector flange does not exceed ±3
o
. Any deviation within
these limits can be countered during the installation and alignment of
the light source and retro reflector with the system's alignment
adjustments.
4. Weld the pipe flanges to the mounting nipples, as shown in Figure 2-4.
5. Install the pipe flange assemblies into the stack/duct wall. The flange
should be 6 to 8 in. (152 to 203 mm) from the stack or insulation
(Figure 2-4).
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