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SAG582135000 

System Application Guide 

Spec. No. 582135000 (Model LXP48F1) 

Issue AE, January 31, 2007 

 

 
 

Page 1 of 43 

 

This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy 

Systems, North America, Inc.  Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. 

SYSTEM OVERVIEW 

 

 

Description:

 

-48VDC power system @ up to 555 Amperes, 25000 Watts max. 
 
The Model LXP48F1 is a complete Power System containing power conversion, 
intelligent monitoring and control, and distribution.  An LXP Power System typically 
consists of... 

• 

Distribution Cabinets 

The system always includes a minimum of one Distribution Cabinet, which 
provides DC distribution through fuses and/or circuit breakers.   

A variety of distribution options are available that provide combinations of load 
distribution, and Low Voltage Load or Battery Disconnect. Each Distribution 
Cabinet accepts Bullet Nose-type circuit breakers and TPS/TLS-type fuse 
holders.   

• 

Power Shelf 

The system can include from one to three front access Power Shelves.  The 
Main Power Shelf houses the MCA and up to five (5) PCUs.  Expansion Power 
Shelves each house up to six (6) PCUs.   

• 

MCA 

Located in the Main Power Shelf, the Meter-Control-Alarm assembly (MCA) 
controls the operation of all PCUs (17 max.) and provides system metering, 
control, and alarm functions.  The MCA features a Web Interface for 
comprehensive remote monitoring and control capability.   

• 

PCUs 

Housed in the Power Shelves, the Power Conversion Units (PCUs) provide load 
power, battery float current, and battery recharge current during normal operating 
conditions.   

 

Home

Содержание LXP48F1

Страница 1: ...um of one Distribution Cabinet which provides DC distribution through fuses and or circuit breakers A variety of distribution options are available that provide combinations of load distribution and Low Voltage Load or Battery Disconnect Each Distribution Cabinet accepts Bullet Nose type circuit breakers and TPS TLS type fuse holders Power Shelf The system can include from one to three front acces...

Страница 2: ...Watts max 208 240V 277 5 Amperes 12750 Watts max 120V Main Power Shelf 163 Amperes 7500 Watts max 208 240V 81 5 Amperes 3750 Watts max 120V Expansion Power Shelf 196 Amperes 9000 Watts max 208 240V 98 Amperes 4500 Watts max 120V PCU 25A 58 0VDC to 32 6A 46VDC 1500 Watts max 208 240V 12 5 58 0VDC to 16 3A 46VDC 750 Watts max 120V Distribution Cabinet Varies See individual List Number Agency Approva...

Страница 3: ...se or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited 582135000 SEE ALSO System Overview Table of Contents List Structure Table Distribution Devices Lugs Relay Rack Options Replacement Cables List of Parts Specifications Dimensional Drawings Related Documentation OTHER OPTIONS and ACCESSORIES List 61 1U Wireway List 6...

Страница 4: ...ct Battery Shunt and Load Shunt 11 List BS Distribution Cabinet 18 Fuse Circuit Breaker System Positions with Battery Shunt 12 List GA Distribution Cabinet 20 GMT Fuse System Positions with Split Bus 13 List LB Distribution Cabinet 18 Fuse Circuit Breaker Positions with Low Voltage Load Disconnect Battery Shunt and Load Shunt 14 List LD Distribution Cabinet 18 Fuse Circuit Breaker System Positions...

Страница 5: ...on Plug 31 RJ 45 MCA Control Bus Termination Plug 31 Battery Temperature Probe 32 Load Shed Card Part No 528927 32 LIST OF PARTS 33 SPECIFICATIONS 34 1 1 System Environmental Ratings 34 1 2 System Compliance Information 34 PHYSICAL SIZE INFORMATION 35 Distribution Cabinet Dimensions Lists BD BL BS LB LD LS LX 35 Distribution Cabinet Electrical Connection Locations and Dimensions Lists BD BL BS LB ...

Страница 6: ...3 58213500093 Battery Tray Pre cabled As Requested Notes 1 Order all List 1 components Power Shelves PCUs and MCA per System Application Guide SAG589200100 2 Separately order relay racks as required See Relay Rack Options for available relay racks Distribution List Numbers List No Part Number D De es sc cr ri ip pt ti io on n Mounting Positions 1U 1 3 4 Single or Dual Voltage Low Voltage Discon ne...

Страница 7: ...m is ordered with any of the available distribution options List BD BL BS GA LB LD LS LX Ordering Notes 1 Order Power Shelves PCUs and MCA per SAG589200100 2 If required order relay rack per Table 6 3 Order Distribution Cabinets as required per Distribution List Numbers table 4 Order load distribution fuses and or circuit breakers as required per Tables 1 2 and 3 5 Order load distribution lugs as ...

Страница 8: ...ly The following table lists batteries recommended for use with List 93 Manufacturer Model Emerson Network Power Part No Rated 8 Hr Capacity Ah Dimension W x L x H Inches Required Tray Spacing Weight lbs GNB Marathon M12V125FT 125 4 90 x 22 00 x 11 15 7U 105 GNB Marathon M12V155FT 112795 155 4 90 x 22 00 x 11 15 7U 119 Northstar NSB110FT 110 4 92 x 22 05 x 8 94 7U 91 3 Northstar NSB170FT 167 4 92 ...

Страница 9: ...without Battery Disconnect circuit breakers as specified for the first tray ordered 6 If ordering List 93 with circuit breakers order one 1 circuit breaker per List 93 from the following table Part Number Ampere Rating Electrical Mechanical Trip1 Black Handle Electrical Trip2 White Handle 50 256694300 256694400 60 256694700 256694800 70 256695100 256695200 75 256695500 256695600 100 256695900 2566...

Страница 10: ...d in ambient temperatures above 50 C ambient shall be 40 amperes Includes 1 Low Voltage Battery Disconnect Contactor LVBD Includes 1 Battery Shunt See Distribution Cabinet Electrical Connection Locations and Dimensions Restrictions The maximum number of Distribution Cabinets in a system is three 3 Each Distribution Cabinet must be mounted immediately above a Power Shelf with zero 0 inches of rack ...

Страница 11: ...shall be 40 amperes Includes 1 Low Voltage Battery Disconnect Contactor Includes and 1 Load Shunt total distribution load and 1 Battery Shunt Busbars are provided for power connections between Distribution Cabinet and Power Shelf See Distribution Cabinet Electrical Connection Locations and Dimensions Restrictions The maximum number of Distribution Cabinets in a system is three 3 Each Distribution ...

Страница 12: ...rcuit breaker or fuse used in ambient temperatures above 50 C ambient shall be 40 amperes Includes 1 Battery Shunt See Distribution Cabinet Electrical Connection Locations and Dimensions Restrictions The maximum number of Distribution Cabinets in a system is three 3 Each Distribution Cabinet must be mounted immediately above a Power Shelf with zero 0 inches of rack space between units to accommoda...

Страница 13: ... 48V Maximum Capacity Input 163A 40 C 155A 50 C 110A 65 C Total Distribution 30A per bus 60A total 65 C Battery Recharge Current 163A 40 C 155A 50 C 110A 65 C Battery Terminals as Remote Feed 103A 40 C 95A 50 C 50A 65 C 20 Mounting Positions for Alarm Type Load Distribution Fuses 10 per bus Accepts GMT Type Fuses 1 4A to 15A Includes 20 dummy fuses equipped with safety fuse covers Provides local a...

Страница 14: ...sed in ambient temperatures above 50 C ambient shall be 40 amperes Includes 1 Low Voltage Load Disconnect Contactor LVLD Includes and 1 Load Shunt total distribution load and 1 Battery Shunt See Distribution Cabinet Electrical Connection Locations and Dimensions Restrictions The maximum number of Distribution Cabinets in a system is three 3 Each Distribution Cabinet must be mounted immediately abo...

Страница 15: ...d in ambient temperatures above 50 C ambient shall be 40 amperes Includes 1 Low Voltage Load Disconnect Contactor LVLD Includes and 1 Load Shunt total distribution load See Distribution Cabinet Electrical Connection Locations and Dimensions Restrictions The maximum number of Distribution Cabinets in a system is three 3 Each Distribution Cabinet must be mounted immediately above a Power Shelf with ...

Страница 16: ...or fuse used in ambient temperatures above 50 C ambient shall be 40 amperes Includes and 1 Load Shunt total distribution load See Distribution Cabinet Electrical Connection Locations and Dimensions Restrictions The maximum number of Distribution Cabinets in a system is three 3 Each Distribution Cabinet must be mounted immediately above a Power Shelf with zero 0 inches of rack space between units t...

Страница 17: ...r fuse used in ambient temperatures above 50 C ambient shall be 40 amperes Includes and 1 Load Shunt total distribution load and 1 Battery Shunt See Distribution Cabinet Electrical Connection Locations and Dimensions Restrictions The maximum number of Distribution Cabinets in a system is three 3 Each Distribution Cabinet must be mounted immediately above a Power Shelf with zero 0 inches of rack sp...

Страница 18: ...ther overcurrent protective device Caution The maximum size circuit breaker used in ambient temperatures above 50 C ambient shall be 40 amperes 2 Order one 1 Part No 524690 mounting kit for each circuit breaker ordered 3 For lug and wire size selection refer to Table 4 BULLET NOSE TYPE CIRCUIT BREAKERS AMPERE RATING PART NUMBER Electrical Mechanical Trip1 Black Handle PART NUMBER Electrical Trip2 ...

Страница 19: ...e rating Caution A fuse with a rating greater than 75 amperes SHALL HAVE an empty mounting position between it and any other overcurrent protective device Caution The maximum size fuse used in ambient temperatures above 50 C ambient shall be 40 amperes 2 Order one 1 Part No 117201 TPS TLS type fuseholder for each fuse 3 Order one 1 Part No 524690 mounting kit for each fuseholder ordered 4 For lug ...

Страница 20: ... Features Mounts in 5 distribution positions of any Distribution Cabinet 30A Maximum Capacity Provides 10 Load Distribution Fuse Positions 0 25 to 15A GMT Alarm Type Fuses Screw clamp type terminals Includes 10 dummy fuses equipped with safety fuse covers Restrictions When factory ordered assembly will be installed starting at left hand side of panel unless otherwise specified Maximum size of wire...

Страница 21: ...Alarm Type Fuse Positions Features Mounts in 2 bullet nose distribution positions 30A Maximum Capacity Provides 6 Load Distribution Fuse Positions 0 25 to 15A GMT Alarm Type Fuses Screw clamp type terminals Includes 6 dummy fuses equipped with safety fuse covers Restrictions When factory ordered assembly will be installed in the two left most bullet nose positions unless otherwise specified Maximu...

Страница 22: ...permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited Alarm Type Fuses Note When used for power distribution load should not exceed 80 of device rating BUSSMANN ALARM TYPE FUSES AMPERE RATING PART NUMBER FUSE COLOR 18 100 GMT A 248610301 1 4 248610200 VIOLET 1 2 248610300 RED 3 4 248610500 BROWN 1 1 3 248610700 WHITE 2 248610800 ORANGE 3 248610900 BLUE 5 24861...

Страница 23: ...unting positions provide 1 4 20 threaded holes for installation of customer provided one hole lugs that have 1 4 in bolt clearance holes The ground busbar provides 1 4 20 threaded holes for installation of customer provided two hole lugs that have 1 4 in bolt clearance holes on 5 8 centers Factory provides lug mounting hardware for the distribution fuseholder or circuit breaker positions and distr...

Страница 24: ... 3 4 85 3 4 75A 50 3 4 79 3 4 80A 47 3 74 3 4 90A 66 3 4 100A 59 3 4 Recommended Crimp Lug 6 Load Lug 1 hole 245312200 245312400 245312400 245350400 245350600 245350700 245350800 Return Lug 2 hole 245342300 245342300 245342300 245390200 245346700 245346800 245346900 Table 4 Recommended Distribution Load Wire Size and Lug Selection for TLS TPS Fuse and Bullet Nose Type Circuit Breaker Load and Load...

Страница 25: ...connected to a single position is 14 AWG Battery Wire Sizes and Lugs All Lists Features List BD BL BS LB LD LS LX In each Distribution Cabinet lug terminated battery conductors are connected to the battery terminals Captive nuts 1 4 20 on 5 8 centers are provided for installation of customer provided two hole lugs List GA In each Distribution Cabinet lug terminated battery conductors are connected...

Страница 26: ...ductors in Free Air for wire rated at 90 C conductor temperature operating in ambient temperatures of 40 C 50 C and 65 C was used For other operating ambient temperatures refer to the NEC For operation in countries where the NEC is not recognized follow applicable codes 2 Recommended wire sizes are sufficient to restrict voltage drop to the voltage shown in the column heading or less at rated full...

Страница 27: ...ecommended Battery Wire Size and Lug Selection Notes to Tables 5 1 Wire sizes are based on recommendations of the American National Standards Institute ANSI approved National Fire Protection Association s NFPA National Electrical Code NEC Table 310 17 Single Insulated Copper Conductors in Free Air for wire rated at 90 C conductor temperature operating in ambient temperatures of 40 C 50 C and 65 C ...

Страница 28: ... The following relay racks are available Part Number Size Available Mounting Positions 1U 1 3 4 Notes 525004 51 3 8 H x 23 W 28U Welded 524915 6 0 H x 23 W 38U Welded 524913 7 0 H x 23 W 45U Welded 525111 7 0 H x 23 W 45U Seismic complies with Bellcore Seismic Zone 4 requirements 524914 7 6 H x 23 W 48U Welded 534821 8 0 H x 23 W 51U Welded Table 6 Transition Plates Order Part No 509819 for a Tran...

Страница 29: ...ower Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited Relay Rack Profiles 525004 RELAY RACK 28 25 20 15 5 10 1 51 3 8 524914 RELAY RACK 48 45 40 35 30 25 20 15 5 10 1 90 524913 RELAY RACK 525111 RELAY RACK 45 40 35 30 25 20 15 5 10 1 84 524915 RELAY RACK 72 35 30 25 2...

Страница 30: ...ly prohibited Relay Rack Floor Mounting Dimensions Note All dimensions are in inches Part No 525004 Part No 525111 Part Nos 524913 524914 524915 534821 17 500 20 125 24 375 2 437 3 750 9 875 12 531 15 000 1 234 2 562 0 812 Dia 8 Places Masked for Frame Ground Lug 0 281 Dia Holes on 0 625 Centers Top of Rack 2 Places 22 500 24 750 1 125 15 000 17 500 20 125 25 000 2 437 3 750 9 875 12 531 15 031 1 ...

Страница 31: ...m the following table Length Part Number Length Part Number 5 inches 524409 2 feet 524410 6 inches 509070 3 feet 514639 10 inches 528520 4 feet 509900 15 inches 509071 25 feet 514640 MCA Control Bus Interconnect Cable Features MCA control bus Power Shelf to Power Shelf interconnect cable Six inch cable terminated at each end with a flat plug Connects to ports located on the each shelf s right side...

Страница 32: ...inet provides connections up to four 4 Battery Temperature Probes Refer to SAG589200100 for probe specifications and ordering information Load Shed Card Part No 528927 Features Provides eight 8 relays that can be individually configured as additional alarm relays or as Low Voltage Disconnect control relays for reducing the system load load shed If configured for load disconnect control of the rela...

Страница 33: ... relay rack mounting Cover wireway 1U x 23 Bushing snap 0 625 62 1 1 1 528364 528365 244822500 Wireway 2U x 23 relay rack mounting Cover wireway 2U x 23 Bushing snap 0 625 93 1 1 525017 367236700 Battery Tray Bracket cable BD 1 1 1 521030 521031 524711 Busbar gnd Busbar batt Assembly distr 48V 23 BL 1 1 1 521030 521031 524712 Busbar gnd Busbar batt Assembly distr 48V 23 BS 1 1 1 521030 521031 5247...

Страница 34: ...Package furnished with your system 1 1 System Environmental Ratings 1 1 1 Operating Ambient Temperature Range 40 C to 65 C 40 F to 149 F 1 1 2 Storage Ambient Temperature Range 40 C to 85 C 40 F to 185 F 1 1 3 Humidity This Power System is capable of operating in an ambient relative humidity range of 0 to 95 non condensing 1 1 4 Altitude The maximum operating ambient temperature should be derated ...

Страница 35: ...ystems North America Inc is strictly prohibited PHYSICAL SIZE INFORMATION Distribution Cabinet Dimensions Lists BD BL BS LB LD LS LX Note For overall dimensions of List 1 Power Shelves refer to SAG589200100 LEFT SIDE VIEW RIGHT SIDE VIEW TOP VIEW FRONT VIEW MOUNTING ANGLE DETAIL 0 250 x 0 375 SLOT 0 750 0 750 1 250 0 234 0 234 5 250 23 000 21 380 22 250 12 000 5 000 See Mounting Angle Detail NOTES...

Страница 36: ... and dimensions of List 1 Power Shelves refer to SAG589200100 2 All dimensions are in inches 3 Distribution and battery cabling to exit cabinet through top panel 0 875 0 625 0 875 DETAIL B 1 4 20 Captive Nut 6 Places LEFT SIDE VIEW NEG POS INPUT FROM POWER SHELF See Detail A RIGHT SIDE VIEW J10 MCA Control Bus FRONT VIEW COVER REMOVED 0 765 POS BATTERY LUG LANDINGS See Detail B NEG BATTERY LUG LAN...

Страница 37: ...sure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited Distribution Cabinet Dimensions List GA NOTES 1 2 Weight In Pounds 3 Finish All dimensions are in inches Body Bright Zinc Front Panel Textured Cool Gray M500 146 Net 15 Shipping 19 MOUNTING ANGLE DETAIL 0 250 x 0 375 SLOT 2 PLACES 1 250 0 234 0 234 0 703 0 251 0 251 0 734 3 0 ...

Страница 38: ...ns List GA TOP VIEW COVER REMOVED RIGHT SIDE VIEW BATTERY LOAD WIRING EXIT BATTERY See Detail B NEG POS 1 4 20 X 0 625 Threaded Stud 4 Places per Polarity Customer supplies lug mounting hardware For standard flat lock washers torque to 84 In Lbs 0 750 Load Return Connections Cable Clamps for Load Conductor Routing Load Connections Fuse Alarm Lead FRONT VIEW COVER REMOVED DETAIL B 0 625 INPUT See D...

Страница 39: ...OP VIEW LIST 61 62 8 120 5 000 MOUNTING ANGLE DETAIL LIST 61 0 250 x 0 375 SLOT 2 PLACES 1 250 0 234 0 234 0 703 0 251 0 734 3 0 281 DIA 0 251 RIGHT SIDE VIEW LIST 61 FRONT VIEW LIST 61 1 750 23 000 21 380 22 250 See Mounting Angle Detail RIGHT SIDE VIEW LIST 62 FRONT VIEW LIST 62 3 500 23 000 21 380 22 250 See Mounting Angle Detail MOUNTING ANGLE DETAIL LIST 62 0 250 x 0 375 SLOT 5 PLACES 1 000 0...

Страница 40: ...ut the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited Dimensions of System Configured with List 93 Battery Trays Notes 1 2 3 Three trays shown as example Max available per rack five Dimensions are in inches Net Weight Per Tray Less Batteries With Circuit Breaker Option 33 lbs Without Circuit Breaker Option 29 lbs FRONT VIEW 12 25 or 14 00 as ord...

Страница 41: ... Inc is strictly prohibited Overall Dimensions Part No 528927 Load Shed Card R 0 125 R 0 250 2 PLACES J3 DOWN CAN INTERFACE J2 UP TB4 POWER 1 BAT 2 GND 3 RTN TB2 PIN 12 NO C NC NO C NC NO C NC NO C NC K8 K7 K6 K5 LOAD SHED CARD STATUS TB1 PIN 12 NO C NC NO C NC NO C NC NO C NC K4 K3 K2 K1 TB3 BATTERY MIDPOINT MONITOR 1 2 3 4 0 781 7 625 7 250 3 000 2 187 1 250 0 625 1 000 1 000 0 250 DIA 5 PLACES ...

Страница 42: ...00 Model LXP9000SHF LXP Integrated Power System T521036 Distribution Cabinets Color MCA Menu Tree Section 5956 Instructions Section 5960 Installation Instructions LXP Power System Spec No 582135000 Section 5961 User Instructions LXP Power System Spec No 582135000 Section 5940 Battery Temperature Concentrator Module Part No 521211 Section 5985 Load Shed Card Part No 528927 Load and Battery Lug Deta...

Страница 43: ...mber of List 93 Added restriction to List 1 1 27 06 1 27 06 J Kirkpatrick J Jasko AC LLP205652 Added Load Shed Card and RJ 45 MCA control bus cables to Accessories Added SD582135100 T582135100 and Section 5985 to Related Documentation Revised lug kit ordering information in each distribution List description 5 1 06 5 1 06 J Kirkpatrick J Jasko AD LLP206694 Added Part No 528920 to Accessories Added...

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