Emerson KTM Series Скачать руководство пользователя страница 1

Please read through this manual completely 
before operating the valves.
KTM Jacketed Ball Valves are suitable for 
applications to fluids requiring hot insulation 
or cold insulation.
Please use the valves according to warnings and 
cautions described in this document. Failure 
to do so could result in accidents due to wrong 
storage, installation, operation, maintenance and 
disassembling and/or serious damage.
Please keep this manual in a handy place for 
immediate reference; be sure to provide it to 
purchaser, contractor, piping designer, user, 
operator or maintenance technician.

KTM

 Jacketed ball valves

InstallatIon and operatIon manual

1 SafeTy precauTionS

Precautions for using ktM valves safely are 
highlighted with the following two warning 
signs to indicate the level of danger posed. 
Please read the postscript carefully to ensure 
safety and prevent any damage before starting 
to use the product.

Warning

A potentially hazardous situation which, if not 
avoided, could result in death or serious injury.

cauTion

A potentially hazardous situation which, if not 
avoided, may result in minor or moderate injury.

3 STorage and preServaTion before 
inSTallaTion

the storage of the valves should be in 
accordance with the following criteria:
1.  storage warehouse should be clean and dry.
2.  the ball must be in open position and 

the end flanges must be protected with 
appropriate seal discs.

3.  do not remove the bore protection 

cover until installation to avoid rust and 
contamination with foreign substances.

4.  Periodical checks have to be carried out 

in the storage area to verify that the above 
mentioned conditions are maintained.

2 SpecificaTion

the safety of the valves and conformity with 
your equipment should be checked by the 
design engineer or those who determine the 
specification based on the catalog or data.
Upon arrival, the applicable conditions 
(temperature, pressure, fluid-characteristics, 
environmental conditions, mounting gauge, 
etc.) should be first checked to make sure 
they are correct.

Warning

Do not use valves beyond specifications or limits 
indicated in the technical data sheet.

cauTion

1.  These models may be used indoors or 

outdoors. If however used in an environment 
exposed to gas, an appropriate type and 
material should be used to prevent corrosion 
or rusting. (Details on the component 
materials are provided in the catalogs.)

2.  To prevent accidents, custom-made valves 

for special treatment and operation should be 
ordered for specific applications using oxygen 
and hydrogen peroxide.

vcioM-02679-en 18/07

emerson.com/finalcontrol

© 2017 emerson. all Rights Reserved.

before installation these instructions must be fully read and understood

Содержание KTM Series

Страница 1: ...criteria 1 Storage warehouse should be clean and dry 2 The ball must be in open position and the end flanges must be protected with appropriate seal discs 3 Do not remove the bore protection cover until installation to avoid rust and contamination with foreign substances 4 Periodical checks have to be carried out in the storage area to verify that the above mentioned conditions are maintained 2 Sp...

Страница 2: ...nge size inch NPS Full bore Reduced bore 4 Transportation Warning 1 When handling valves the correct equipment and accessories slings fasteners hooks etc must be sized and selected taking into consideration the individual and or overall valves weight indicated in the packing list and or delivery note 2 Lifting and handling must be done only by qualified personnel Improper hoisting can cause valve ...

Страница 3: ...team to flow effectively to warm the jacketed part Proper piping Horizontal piping Inlet Outlet Draining port Improper piping Horizontal piping Inlet Outlet Figure 2 Figure 3 KTM Jacketed ball valves Installation and operation manual 5 Failure to fabricate pipes without excessive stress will result in leakage poor operation or failure of the valves 6 When conducting a pressure test of the pipe sys...

Страница 4: ...erwise Indicator Figure 4 Lever operated valve Figure 5 Gear operational valve Valve closed Valve opened Warning 1 Avoid using the valves in half opened position Since it may result in seat deformation or leakage 2 Operate the valves taking up a stable posture from a set direction after checking that the specified handle is fastened by bolts nuts Also when operating the valve with spare handle ple...

Страница 5: ...mal pressure rising Caution Malfunction or damage of sealing material of the ball valves may occur due to abnormal pressure rise caused by fluid trapped in the cavity see Figure 7 between the body ball and seat Abnormal pressure rise can be caused by 1 Rapid heating of valve exterior 2 Exposure to high temperature fluid after the valve is closed 3 Location near heat source Please contact us concer...

Страница 6: ...tion Parts to be periodically checked and maintenance items are shown in below Figures 8 to 9 Caution If leakage is observed through the gland packing tighten the gland bolts slowly and evenly until the leakage stops This must be accomplished without affecting the torque Do not over tighten the packing gland bolts since this will increase the torque required to operate the valve This procedure sho...

Страница 7: ...packing are required to be lightly tightened or gland packing replaced Sealing performance of the gland packing decreases by abnormal pressurization in the cavity Replace with ball with hole for releasing abnormal pressurization Sealing performance of the gland packing decreases by abnormal pressurization in the piping when shutting the valve Take measures to prevent pressure from rising and repla...

Страница 8: ... any harmful gasses or fluids and disassembly is done at a well ventilated place and within a safe temperature range for maintenance 3 Pressure of flammable gas and other dangerous fluids must be checked only at well ventilated places outdoors far from any fire source KTM Jacketed ball valves Installation and operation manual With ball in closed position remove body cap 2 by inserting removing too...

Страница 9: ... 7 25 32 8 25 M5 x 0 8 40 46 10 38 M6 x 1 50 59 10 51 M8 x 1 25 65 74 12 64 M6 x 1 80 86 14 76 M8 x 1 25 100 114 18 102 M8 x 1 25 125 143 18 127 M10 x 1 5 150 168 18 152 M10 x 1 5 200 222 22 203 M12 x 1 75 80 86 12 76 M6 x 1 100 114 14 102 M6 x 1 150 168 18 152 M10 x 1 5 200 200 20 171 M10 x 1 5 250 JB21 240 30 214 M12 x 1 75 250 JB22 256 30 230 M12 x 1 75 Seat holder Eyebolt Tap size Body Figure ...

Страница 10: ... Full bore and DN 150 and larger Reduced bore Figure 12 2 The following parts are recommended to be replaced by new parts seat 5 gland packing 9 shaft bearing 12 thrust bearing 8 body seal 7 Caution 1 There is a cavity inside the ball valve when the ball is fully open or fully closed Since some pressure and fluid may remain inside the cavity be sure to release pressure and purge fluids completely ...

Страница 11: ...st Figure 12 1 Standard valve Full bore DN 50 DN 80 Parts list No Parts name 1 Body 2 Cap 3 Ball 4 Shaft 5 Seat 6 Seat holder 7 Body seal 8 Thrust bearing 9 Thrust washer 10 Gland packing 11 Thrust washer 12 Gland 13 Shaft bearing 14 Gland flange 15 Gland bolt 16 Live loading spring 17 Jacket 18 Socket 19 Plug 20 Stopper 21 Snap ring 22 Handle 23 Washer 24 Bolt 25 Spring washer Front side Rear sid...

Страница 12: ...r proper selection use and maintenance of any product remains solely with the purchaser and end user KTM is a mark owned by one of the companies in the Emerson Automation Solutions business unit of Emerson Electric Co Emerson Automation Solutions Emerson and the Emerson logo are trademarks and service marks of Emerson Electric Co All other marks are the property of their respective owners The cont...

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