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D10321

1X012

Design NotchFlo

r

 DST Control Valve

Contents

Introduction

1

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Scope of Manual

1

. . . . . . . . . . . . . . . . . . . . . . . . . 

Description

1

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Specifications

3

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Installation

3

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Maintenance

4

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Packing Maintenance

4

. . . . . . . . . . . . . . . . . . . . . 

Adding Packing Rings

6

. . . . . . . . . . . . . . . . . . . . 

Replacing Packing

7

. . . . . . . . . . . . . . . . . . . . . . . 

Trim Removal

9

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Valve Plug Maintenance

10

. . . . . . . . . . . . . . . . . . 

Lapping Seats

10

. . . . . . . . . . . . . . . . . . . . . . . . . . . 

Trim Replacement

11

. . . . . . . . . . . . . . . . . . . . . . . 

Parts Ordering

12

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Parts Kits

13

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Parts List

13

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Introduction

Scope of Manual

This instruction manual includes installation,

maintenance, and parts information for the Design

NotchFlo

r

 DST control valve. Refer to separate

manuals for instructions covering the actuator,

positioner, and accessories.

No person may install, operate, or maintain Design

NotchFlo DST valves without first 

D

 being fully

trained and qualified in valve, actuator, and

accessory installation, operation, and maintenance,

and 

D

 carefully reading and understanding the

contents of this manual. If you have any questions

about these instructions, contact your Fisher sales

office before proceeding.

Note

Neither Emerson, Emerson Process

Management, nor Fisher assume

responsibility for the selection, use, or

maintenance of any product.

Responsibility for proper selection,

use, and maintenance of any Fisher

product remains solely with the

purchaser.

W9050

Figure 1. Design NotchFlo

r

 

DST Control Valve

Description

The Design NotchFlo DST globe (figure 1) and angle

valves have metal seats, cage guiding, quick change

trim, and push-down-to-close valve plug action.

Class 600 (all valve sizes) and Class 900 and 1500

(2- to 4-inch valves) use balanced valve plugs. Class

900 and 1500 (1- and 1.5 valves) use an unbalanced

valve plug. To provide a seal between the cage and

a balanced valve plug, the balanced valve plugs use

a pressure-assisted spring-loaded seal ring.

Design NotchFlo DST Valves with 3-stage and

4-stage anti-cavitation trim (figure 2) offer control of

high pressure drop liquids while avoiding the

damaging effects of cavitation in a properly sized

valve.

NotchFlo DST control valves utilize a high

resistance, multi-stage, axial flow process where

fluid flow is parallel to the axis of the plug and cage.

Pressure reduction occurs throughout the length of

the plug; thus individual stages aren’t exposed to the

full pressure differential. Therefore, trim life is

enhanced.

Instruction Manual

Form 5794

February 2005

NotchFlo DST

Содержание FISHER NotchFlo DST

Страница 1: ...lity for the selection use or maintenance of any product Responsibility for proper selection use and maintenance of any Fisher product remains solely with the purchaser W9050 Figure 1 Design NotchFlor DST Control Valve Description The Design NotchFlo DST globe figure 1 and angle valves have metal seats cage guiding quick change trim and push down to close valve plug action Class 600 all valve size...

Страница 2: ...ewed 2 Flanged Socket Weld 1 Butt Weld 3 Screwed 2 1 600 19 15 42 34 3 Stage Globe Valves 2 600 40 31 88 68 3 Stage Globe Valves 3 600 72 51 158 112 4 600 120 80 264 176 2 900 and 1500 93 83 204 184 3 900 177 391 4 Stage Globe Valves 3 1500 185 140 408 308 4 Stage Globe Valves 4 900 327 722 4 1500 338 282 745 622 1 900 and 1500 48 41 105 91 1 5 900 and 1500 55 43 121 94 4 Stage Angle Valves 2 900 ...

Страница 3: ...ift the valve assembly or personal injury may result from the assembly falling CAUTION When ordered the valve configuration and construction materials were selected to meet particular pressure temperature pressure drop and controlled fluid conditions Since some body trim material combinations are limited in their pressure drop and temperature ranges do not apply any other conditions to the valve w...

Страница 4: ... process media from both sides of the valve D Vent the power actuator loading pressure and relieve any actuator spring precompression D Use lock out procedures to be sure that the above measures stay in effect while you work on the equipment D The valve packing box may contain process fluids that are pressurized even when the valve has been removed from the pipeline Process fluids may spray out un...

Страница 5: ...PHITE RIBBON RING 1 GRAPHITE RIBBON PACKING RING KEY 23 GRAPHITE FILAMENT PACKING RING KEY 23 1 19 1 25 4 mm 0 75 1 INCH STEM 13A9775 B 13A9776 B For spring loaded single PTFE V ring packing the spring key 24 maintains a sealing force on the packing If leakage is noted around the packing follower key 28 check to be sure the shoulder on the packing follower is touching the bonnet If the shoulder is...

Страница 6: ...age inspect the valve plug stem and packing box wall for nicks or scratches while performing the following procedures Use care to avoid damaging these surfaces Key numbers referred to in this procedure are shown in figures 7 to 13 unless otherwise indicated When using packing with a lantern ring key 24 it may be possible to add packing rings above the lantern ring as a temporary measure without re...

Страница 7: ...g the following procedures Use care to avoid damaging these surfaces Key numbers referred to in this procedure are shown in figures 7 to 13 unless otherwise indicated 1 Isolate the control valve from the line pressure release pressure from both sides of the valve body and drain the process media from both sides of the valve If using a power actuator also shut off all pressure lines to the power ac...

Страница 8: ...ack down Set the bonnet on a cardboard or wooden surface to prevent damage to the bonnet gasket surface 7 Remove the valve plug key 5 bonnet gasket key 11 cage key 2 seat ring key 4 and the seat ring gaskets key 12 CAUTION Inspect the seat ring cage bonnet and body gasket surfaces These surfaces must be in good condition with all foreign material removed Small burrs less than approximately 0 076 m...

Страница 9: ...e at a time without forcing them below the chamfer of the packing box entrance chamber As each successive ring is added the stack should not be pushed down more than the thickness of the added ring figure 6 15 Install new packing and the metal packing box parts according to the appropriate arrangement in figures 3 4 or 5 If desired packing parts may be pre lubricated with a silicon base grease for...

Страница 10: ...ppropriate torque value given in table 7 Using the valve plug pin hole as a guide drill the pin hole through the stem Refer to table 7 for drill sizes 4 Drive in the pin to lock the assembly 5 If it is necessary to lap the seating surfaces complete the lapping seats procedure before installing the seal ring The Trim Replacement procedure provides seal ring installation instructions and valve reass...

Страница 11: ...s or burrs that run across the serrations are not permitted under any conditions since they will prevent the gaskets from sealing properly 1 Install the seat ring gasket key 12 into the valve body Install the seat ring key 4 2 Install the second seat ring gasket key 12 onto the seat ring 3 Install the cage 4 For a Design NotchFlo DST balanced valve install the anti extrusion rings key 63 onto the ...

Страница 12: ...o step 15 of that procedure 10 Mount the actuator by following the procedures in the actuator instruction manual Check for packing leakage as the valve is being put into service Retorque the packing flange nuts as required See tables 3 and 4 Parts Ordering Each valve body bonnet assembly is assigned a serial number which can be found on the valve This same number also appears on the actuator namep...

Страница 13: ...ctory Note For part numbers not shown contact your Fisher sales office Key Description Part Number 1 Valve Body If you need a valve body as a replacement part order by valve size serial number and desired material 2 Cage 4 Seat Ring 5 Valve Plug 6 Valve Stem 7 Pin 8 Seal Ring 9 Back Up Ring Key Description Part Number 10 Retaining Ring 11 Bonnet Gasket 12 Seat Ring Gasket 2 req d 13 Stud Cont Thd ...

Страница 14: ...NotchFlo DST Instruction Manual Form 5794 February 2005 14 Figure 7 Design NotchFlor DST Class 600 Balanced Globe Valve Assembly size 1 to 3 inch GE14588 A j APPLY LUB ...

Страница 15: ...NotchFlo DST Instruction Manual Form 5794 February 2005 15 Figure 8 Design NotchFlor DST Class 600 Balanced Globe Valve Assembly size 4 inch GE14589 j APPLY LUB ...

Страница 16: ...NotchFlo DST Instruction Manual Form 5794 February 2005 16 Figure 9 Design NotchFlor DST Class 1500 Balanced Globe Valve Assembly size 2 and 3 inch GE09701 A j APPLY LUB ...

Страница 17: ...NotchFlo DST Instruction Manual Form 5794 February 2005 17 Figure 10 Design NotchFlor DST Class 1500 Balanced Globe Valve Assembly size 4 inch GE14166 A j APPLY LUB ...

Страница 18: ...NotchFlo DST Instruction Manual Form 5794 February 2005 18 Figure 11 Design NotchFlor DST Class 1500 Unbalanced Angle Valve Assembly size 1 to 1 5 inch GE14052 A j APPLY LUB ...

Страница 19: ...NotchFlo DST Instruction Manual Form 5794 February 2005 19 Figure 12 Design NotchFlor DST Class 1500 Balanced Angle Valve Assembly size 2 and 3 inch GE11286 A j APPLY LUB ...

Страница 20: ...rein or their use or applicability We reserve the right to modify or improve the designs or specifications of such products at any time without notice Neither Emerson Emerson Process Management nor Fisher assume responsibility for the selection use or maintenance of any product Responsibility for proper selection use and maintenance of any Fisher product remains solely with the purchaser and end u...

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