background image

Model

Oracle model code

Pressure class

Size range (DN)

Full bore

E0125

E01

ASME Class 150

50-200

E0126

E01

ASME Class 300

50-200

E0105

E01

ASME Class 150

250-600

E0106

E01

ASME Class 300

250-600

E0108

E01

ASME Class 600

50-500

E0109

E01

ASME Class 900

40-500

E0110

E01

ASME Class 1500

40-250

Reduced bore

E0821

E01

ASME Class 150

80-250

E0822

E01

ASME Class 300

80-250

E0801

E01

ASME Class 150

300-650

E0802

E01

ASME Class 300

300-650

E0804

E01

ASME Class 600

80-600

E0807

E01

ASME Class 900

50-600

KTM

 SERIES E01 TRUNNION MOUNTED BALL VALVE

INSTALLATION AND MAINTENANCE MANUAL

© 2017 Emerson. All Rights Reserved. 

Before installation these instructions must be fully read and understood

Emerson.com/FinalControl

VCIOM-04474-EN 22/08

1 INTRODUCTION

1.1

 This product is suitable for gas and liquid 

media pipelines and regulating devices, with 
the advantages of small flow resistance, quick 
switch, flexible quick opening and closing, long 
life, being safe and reliable.

1.2

 Range of application: oil, chemical, 

petroleum refining, natural gas, 
metallurgy, paper making, pharmaceutical, 
instrument and others.

2 RANGE OF APPLICATION

The manual applies to the high-pressure 
trunnion mounted ball valve listed in the table.

Содержание E0105

Страница 1: ...TM SERIES E01 TRUNNION MOUNTED BALL VALVE INSTALLATION AND MAINTENANCE MANUAL 2017 Emerson All Rights Reserved Before installation these instructions must be fully read and understood Emerson com FinalControl VCIOM 04474 EN 22 08 1 INTRODUCTION 1 1 This product is suitable for gas and liquid media pipelines and regulating devices with the advantages of small flow resistance quick switch flexible q...

Страница 2: ...D TEST METHOD 4 1 Valve exploded view Varies among different models PARTS No Name 1 Body 2 Cap 3 Ball 4 Upper stem 5 Lower stem 6 Seat 7 Seat retainer 8 Spring 9 O ring 10 Gasket 11 Upper stem bearing 12 Lower stem bearing 13 Gland packing 14 Thrust bearing 15 Gland 16 Gland flange 17 Packing adaptor 18 Setting ring 19 Thrust washer 20 Lower cover 21 Drain plug 22 Shim 23 Stud 24 Nut 25 Key 26 Pin...

Страница 3: ... to the atmosphere check leak detection port for media leakage Gas low pressure closure test close both ends of the valve leaving it in the half open state provide with the gas with required pressure from one end close the valve making the cavity be open to atmosphere check leak detection port for gas within the stipulated time Judging if valve qualified or not should be based on relevant standard...

Страница 4: ... 4 5 40 50 M10 7 9 65 80 M14 16 20 100 M14 19 23 125 150 M12 19 23 200 250 M14 32 40 300 350 M16 60 400 500 M20 110 The tightening torque of Class 600 packing gland bolts is shown in Table 5 1 2 TABLE 5 1 2 CLASS 600 PACKING GLAND BOLTS TORQUE VALUES N m Valve size DN Bolt size Basic torque Packing material PTFE H Graphite 15 20 M8 M10 4 5 5 6 25 25 40 M10 M12 8 9 6 11 13 2 50 M14 20 27 80 M14 23 ...

Страница 5: ...20 M12 18 23 25 M12 18 23 40 M14 30 40 50 M14 36 48 80 M16 50 65 100 M16 60 75 150 M12 45 60 200 M14 72 90 250 M18 130 165 300 M18 130 165 350 M22 195 245 400 M22 205 255 The tightening torque of Class 1500 packing gland bolts is shown in Table 5 1 4 TABLE 5 1 4 CLASS 1500 PACKING GLAND BOLTS TORQUE VALUES N m Valve size DN Bolt size Basic torque Packing material H Graphite 15 M10 12 15 20 M12 18 ...

Страница 6: ...300 1000 Basic torque Actual torque Basic torque Actual torque M8 16 14 17 20 19 22 M10 32 29 33 40 38 45 M12 54 49 57 70 65 76 M14 85 76 89 110 100 120 M16 130 120 140 170 150 180 M18 170 160 190 230 210 250 M20 240 230 260 330 300 350 M22 330 300 350 440 400 470 M24 420 390 450 560 510 610 M27 610 570 660 820 750 890 M30 860 800 930 1150 1050 1240 M33 1160 1070 1250 1540 1410 1670 M36 1530 1410 ...

Страница 7: ...onditions 8 3 2 Install essentials To ensure the valve is used correctly and can extend its service life install it according to the following essential points Prior to installation check whether it meets operating requirements based on the casting mark and nameplate on the valve Prior to installation remove and clean all the defects and dirt caused during transportation Prior to installation chec...

Страница 8: ...GEAR WORM OPERATOR Adjusting bolt Indicator FIGURE 2 11 FAULTS AND TROUBLESHOOTING 10 NOTES 1 Don t place the valve in half open state for a long time t 120min Open and close the valve properly to avoid affecting the seat sealing performance 2 When the valve is under the dangerous working conditions then the locked mode is recommended In order to avoid accidents caused by misoperation Manual pneum...

Страница 9: ...9 KTM SERIES E01 TRUNNION MOUNTED BALL VALVE INSTALLATION AND MAINTENANCE MANUAL This page intentionally left blank ...

Страница 10: ...de to ensure their accuracy they are not to be construed as warranties or guarantees express or implied regarding the products or services described herein or their use or applicability All sales are governed by our terms and conditions which are available upon request We reserve the right to modify or improve the designs or specifications of such products at any time without notice Emerson Electr...

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