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Fisher

 ET and EAT easy‐e

 Valves

CL125 through CL600

Contents

Introduction

1

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Scope of Manual

1

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Description

2

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Specifications

3

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Educational Services

3

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Installation

3

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Maintenance

4

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Packing Lubrication

5

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Packing Maintenance

5

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Replacing Packing

6

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Trim Maintenance

11

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Disassembly

11

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Lapping Metal Seats

12

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Valve Plug Maintenance

13

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Assembly

15

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ENVIRO‐SEAL

 Bellows Seal Bonnet

16

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Replacing a Plain or Extension Bonnet with an 

ENVIRO‐SEAL Bellows Seal Bonnet
(Stem/Bellows Assembly)

16

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Replacement of an Installed ENVIRO‐SEAL 

Bellows Seal Bonnet (Stem/Bellows 
Assembly)

19

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Purging the ENVIRO‐SEAL Bellows Seal Bonnet

20

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Parts Ordering

21

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Parts Kits

21

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Parts List

26

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Figure 1. Fisher ET Control Valve with 667 Actuator

W1916‐3

Introduction

Scope of Manual

This instruction manual includes installation, maintenance, and parts information for NPS 1 through 8 Fisher ET valves,
and NPS 1 through 6 EAT valves, through CL600 ratings. Refer to separate manuals for instructions covering the
actuator and accessories.

Do not install, operate, or maintain ET valves without being fully trained and qualified in valve, actuator, and accessory
installation, operation, and maintenance. 

To avoid personal injury or property damage, it is important to carefully

read, understand, and follow all the contents of this manual, including all safety cautions and warnings.

 If you have any

questions about these instructions, contact your 

Emerson sales office

 or Local Business Partner before proceeding.

Instruction Manual

D100398X012

ET Valve

November 2017

Содержание CL125

Страница 1: ...List 26 Figure 1 Fisher ET Control Valve with 667 Actuator W1916 3 Introduction Scope of Manual This instruction manual includes installation maintenance and parts information for NPS 1 through 8 Fisher ET valves and NPS 1 through 6 EAT valves through CL600 ratings Refer to separate manuals for instructions covering the actuator and accessories Do not install operate or maintain ET valves without ...

Страница 2: ...9 408 30 45 67 100 125 170 350 900 1 The pressure temperature limits in this manual and any applicable standard or code limitation for valve should not be exceeded 2 Certain bonnet bolting material selections may require a CL600 easy e valve assembly to be derated Contact your Emerson sales office or Local Business Partner Table 2 Available Shutoff Classifications per ANSI FCI 70 2 and IEC 60534 4...

Страница 3: ...eck with your process or safety engineer for any additional measures that must be taken to protect against process media If installing into an existing application also refer to the WARNING at the beginning of the Maintenance section in this instruction manual CAUTION When ordered the valve configuration and construction materials were selected to meet particular pressure temperature pressure drop...

Страница 4: ...NG Personal injury could result from packing leakage Valve packing was tightened prior to shipment however the packing might require some readjustment to meet specific service conditions Check with your process or safety engineer for any additional measures that must be taken to protect against process media Valves with ENVIRO SEAL live loaded packing or HIGH SEAL live loaded packing will not requ...

Страница 5: ...oving or shifting gasketed parts install a new gasket during reassembly This ensures a good gasket seal because the used gasket may not seal properly Packing Lubrication Note ENVIRO SEAL and HIGH SEAL packing do not require lubrication WARNING To avoid personal injury or property damage resulting from fire or explosion do not lubricate packing used in oxygen service or in processes with temperatur...

Страница 6: ...nuts If the packing is relatively new and tight on the stem and if tightening the packing flange nuts does not stop the leakage the valve stem may be worn or nicked so that a seal cannot be made The surface finish of a new valve stem is critical for making a good packing seal If the leakage comes from the outside diameter of the packing the leakage may be caused by nicks or scratches around the pa...

Страница 7: ...ALE ADAPTOR LOWER WIPER ASSEMBLY 1 POSITIVE PRESSURES ASSEMBLY 2 VACUUM ASSEMBLY 3 POSITIVE PRESSURES VACUUM ASSEMBLY 1 POSITIVE PRESSURES ASSEMBLY 2 VACUUM ASSEMBLY 3 POSITIVE PRESSURES VACUUM ASSEMBLY 1 POSITIVE PRESSURES ASSEMBLY 2 VACUUM ASSEMBLY 3 POSITIVE PRESSURES VACUUM 9 5 mm 3 8 INCH STEM 12 7 mm 1 2 INCH STEM 19 1 25 4 OR 31 8 mm 3 4 1 OR 1 1 4 INCH STEM DOUBLE ARRANGEMENTS A8187 D 12A7...

Страница 8: ... 270 8 746 550 529 390 1 Determined from laboratory tests 2 SA193 B8M annealed 3 SA193 B8M strain hardened 4 For other materials contact your Emerson sales office or Local Business Partner Note The following step also helps to provide additional assurance that the valve body fluid pressure has been relieved CAUTION Avoid damaging the seating surface caused by the valve plug and stem assembly dropp...

Страница 9: ...13 figure 14 Carefully push out all the remaining packing parts from the valve side of the bonnet using a rounded rod or other tool that will not scratch the packing box wall Clean the packing box and the metal packing parts 8 Inspect the valve stem threads and packing box surfaces for any sharp edges which might cut the packing Scratches or burrs could cause packing box leakage or damage to the n...

Страница 10: ...he Emerson Fisher serial card provided with this product WARNING Personal injury or damage to equipment could occur if improper stud and nut materials or parts are used Do not operate or assemble this product with stud s and nut s that are not approved by Emerson Fisher engineering and or listed on the serial card provided with this product Use of unapproved materials and parts could lead to stres...

Страница 11: ...ble 4 Then tighten the remaining flange nut until the packing flange is level and at a 90 degree angle to the valve stem For ENVIRO SEAL or HIGH SEAL live loaded packing refer to the note at the beginning of Packing Maintenance 14 Mount the actuator on the valve assembly and reconnect the actuator and valve stem according to the procedure in the appropriate actuator instruction manual Figure 6 TSO...

Страница 12: ...d its associated gaskets A Whisper Trim III and WhisperFlo cage retainer has two 3 8 inch 16 UNC tappings in which screws or bolts can be installed for lifting 6 Remove the cage or cage baffle assembly key 3 the associated gaskets keys 10 11 and 12 and shim key 51 If the cage is stuck in the valve use a rubber mallet to strike the exposed portion of the cage at several points around its circumfere...

Страница 13: ...ction to lap the seats After lapping remove the bonnet and clean the seat surfaces Completely assemble as described in the Assembly portion of the Trim Maintenance procedure and test the valve for shutoff Repeat the lapping procedure if leakage is still excessive Figure 7 Typical Balanced TSO Trim VALVE PLUG SEAL PROTECTED SOFT SEAT A7096 Valve Plug Maintenance Except where indicated key numbers i...

Страница 14: ...seal ring must be installed so that its open side faces toward the valve stem or toward the seat of the plug depending on flow direction as shown in view A of figure 16 or 20 To install a spring loaded seal ring on a valve plug with a 136 5 mm 5 375 inch or less port diameter slide the seal ring key 28 onto the valve plug followed by the metal backup ring key 29 Then install the retaining ring key...

Страница 15: ...ws shroud with a soft jaw chuck or other type of vise Screw the valve plug adaptor assembly onto the valve stem Tighten as necessary to align the pin hole in the stem with one of the holes in the adaptor Secure the adaptor to the stem with a new pin Assembly Except where indicated key numbers are referenced in figure 16 for standard NPS 1 through 6 constructions figure 17 for Whisper Trim III deta...

Страница 16: ...nd bonnet according to steps 1 through 5 of the Replacing Packing procedure in the Maintenance section 2 With care remove the valve plug and stem assembly from the valve body If necessary also lift out the cage CAUTION To prevent possible product damage cover the opening in the valve in the following procedure to protect the sealing surfaces and to prevent foreign material from getting into the va...

Страница 17: ...or Thread the adaptor into the valve plug and tighten to the appropriate torque value 7 Select the proper size of drill bit and drill through the adaptor using the hole in the valve plug as a guide Remove any metal chips or burrs and drive in a new pin to lock the plug adaptor assembly together 8 Attach the plug adaptor assembly to the ENVIRO SEAL stem bellows assembly by first securing the stem b...

Страница 18: ...CER KEY 8 A5863 12B4183 A 18A0906 D 18A5338 A 12B4182 A SHT 1 12B4185 A SHT 1 12B4182 A SHT 2 12B4185 A SHT 2 Note Stud s and nut s should be installed such that the manufacturer s trademark and material grade marking is visible allowing easy comparison to the materials selected and documented in the Emerson Fisher serial card provided with this product WARNING Personal injury or damage to equipme...

Страница 19: ...ng surfaces and to prevent foreign material from getting into the valve body cavity 2 Carefully remove the ENVIRO SEAL stem bellows assembly If necessary also lift out the cage Remove and discard the existing bonnet gasket and bellows gasket Cover the valve body opening to protect sealing surfaces and to prevent foreign material from entering the valve body cavity CAUTION The ENVIRO SEAL stem bell...

Страница 20: ...rocedure Figure 9 Double Graphite Ribbon Filament Arrangements for Use in ENVIRO SEAL Bellows Seal Bonnets BUSHING KEY 13 SPACER KEY 8 1 GRAPHITE FILAMENT PACKING RING KEY 7 GRAPHITE RIBBON PACKING RING KEY 7 12B6102 A 18A0909 D 12B4181 A 12 7 mm 1 2 INCH STEM FOR NPS 2 VALVES 9 5 mm 3 8 INCH STEM 12 7 mm 1 2 INCH STEM FOR NPS 3 AND 4 VALVES 1 1 1 1 1 NOTE 0 102 mm 0 004 INCH THICK SACRIFICIAL ZIN...

Страница 21: ...d common material designations WARNING Use only genuine Fisher replacement parts Components that are not supplied by Emerson Automation Solutions should not under any circumstances be used in any Fisher valve because they may void your warranty might adversely affect the performance of the valve and could cause personal injury and property damage Parts Kits Gasket Kits Gasket Kits includes keys 10...

Страница 22: ...e parts to convert valves with existing standard bonnets to the ENVIRO SEAL packing box construction Refer to figure 11 for key numbers for PTFE packing to figure 12 for key numbers for Graphite ULF packing and to figure 13 for key numbers for duplex packing PTFE kits include keys 200 201 211 212 214 215 216 217 218 tag and cable tie Graphite ULF kits include keys 200 201 207 208 209 210 211 212 2...

Страница 23: ...ructions that do not meet Emerson stem finish specifications dimensional tolerances and design specifications may adversely alter the performance of this packing kit For part numbers of individual components in the ENVIRO SEAL packing kits refer to instruction manual ENVIRO SEAL Packing System for Sliding Stem Valves D101642X012 ENVIRO SEAL Packing Repair Kits PACKING MATERIAL STEM DIAMETER mm INC...

Страница 24: ... 1 2 RLEPBNTX182 3 1 2 RLEPBNTX192 4 1 2 RLEPBNTX202 6 3 4 RLEPBNTX212 SST 1 ENVIRO SEAL PTFE 0 5 1 25 3 8 RLEPBNTX082 1 5 3 8 RLEPBNTX092 2 1 2 RLEPBNTX102 2 5 1 2 RLEPBNTX112 3 1 2 RLEPBNTX122 4 1 2 RLEPBNTX132 ENVIRO SEAL Graphite ULF 0 5 1 25 3 8 RLEPBNTX222 1 5 3 8 RLEPBNTX232 2 1 2 RLEPBNTX242 2 5 1 2 RLEPBNTX252 3 1 2 RLEPBNTX262 4 1 2 RLEPBNTX272 WCC ENVIRO SEAL Duplex 0 5 1 25 3 8 RLEPBNT...

Страница 25: ...G BOX RING KEY 211 PACKING SET KEY 215 LANTERN RINGS KEY 216 SPRING PACK ASSEMBLY KEY 217 STUD KEY 200 Figure 12 Typical ENVIRO SEAL Packing System with Graphite ULF Packing PACKING RING KEY 209 PACKING RING KEY 210 PACKING BOX RING KEY 211 STUD KEY 200 SPRING PACK ASSEMBLY KEY 217 HEX NUT KEY 212 PACKING FLANGE KEY 201 GUIDE BUSHING KEY 207 PACKING WASHERS KEY 214 GUIDE BUSHING KEY 208 39B4612 A ...

Страница 26: ... packing ring 8 Spring 8 Lantern ring 8 ENVIRO SEAL bellows seal spring 8 ENVIRO SEAL bellows seal spacer Key Description 10 Special washer 11 Packing Box Ring 12 Upper Wiper felt 12 ENVIRO SEAL bellows seal upper wiper 13 Packing Follower 13 ENVIRO SEAL bellows seal bushing 13 ENVIRO SEAL bellows seal bushing liner 14 Pipe Plug 14 Lubricator 14 Lubricator Isolating Valve 15 Yoke Locknut 15 ENVIRO...

Страница 27: ...X012 ET Valve November 2017 27 Figure 14 Typical Bonnets APPLY LUB E0201 30A9425 A CU3911 C 42B3947 A ENVIRO SEAL BELLOWS SEAL BONNET STYLE 1 OR 2 EXTENSION BONNET DETAIL OF 127 mm 5 INCH YOKE BOSS ACTUATOR BOLTING PLAIN BONNET ...

Страница 28: ...et 11 Cage Gasket 12 Spiral Wound Gasket 13 Seat Ring or Liner Gasket 14 Adaptor Gasket 15 Cap Screw 15 Stud 16 Nut Key Description 17 Pipe Plug for use in valves with drain tapping only 18 Flow Direction Arrow 19 Drive Screw 20 Adaptor Gasket 21 Seat Disk Retainer 22 Disk Seat 23 Disk 24 Seal Ring EAT 25 Backup Ring EAT 26 Load Ring for NPS 8 ET only 27 Retaining Ring 27 Shim EAT 28 Seal Ring ET ...

Страница 29: ...SPRING LOADED SEAL RING VIEW A FLOW UP VIEW A FLOW DOWN FLOW DIRECTION Whisper Trim CAGE LINEAR QUICK OPENING EQUAL PERCENTAGE OR Cavitrol CAGES DETAIL OF PTFE SEAT AND TWO PIECE SEAL RING FULL CAPACITY METAL SEAT ET WITH OPTIONAL DRAIN PLUG DETAIL OF LINER STYLE EAT METAL SEAT ONLY SEAT RING STYLE METAL EAT 44A7928 C E0198 FLOW UP FLOW DOWN ...

Страница 30: ...struction Manual D100398X012 ET Valve November 2017 30 Figure 17 Fisher ET Valve Assembly with Whisper Trim III Cage and Optional Drain Plug FULL CAPACITY METAL SEAT CONSTRUCTION DETAIL OF PTFE SEAT E0197 ...

Страница 31: ...Instruction Manual D100398X012 ET Valve November 2017 31 Figure 18 Fisher ET Valve Assembly with WhisperFlo Cage and Optional Drain Plug 31 32 51 29 28 23 21 E0199 DETAIL OF PTFE SEAT 22 ...

Страница 32: ...Instruction Manual D100398X012 ET Valve November 2017 32 Figure 19 NPS 8 Fisher ET Valve Assembly with WhisperFlo Cage and Optional Drain Plug E0200 DETAIL OF PTFE SEAT 21 22 23 ...

Страница 33: ...l Drain Plug FLOW DIRECTION VIEW A 54A8144 B 1 STAGE Cavitrol III CONSTRUCTIONS THRU NPS 6 SHOWING CORRECT ORIENTATION OF PLUG WITH SPRING LOADED SEAL RING PLUG AND SEAL RING WITH SPRING LOADING SHOWN IN CORRECT ORIENTATION FOR 2 STAGE Cavitrol III CAGE 54A7268 B 54A8132 A VIEW A VIEW A NPS 1 THROUGH 6 VALVE SIZE NPS 8 VALVE SIZE ...

Страница 34: ...nual D100398X012 ET Valve November 2017 34 Figure 21 Gasket Set Detail shown with Optional Drain Plug RESTRICTED TRIM DETAIL 16A1943 A 30A9542 F FULL CAPACITY TRIM DETAIL LOAD RING STANDARD NPS 8 CONSTRUCTION 40A3290 ...

Страница 35: ... 5 mm 3 9 16 inches Yoke Boss 8 inches maximum travel Group 802 127 mm 5 inches Yoke Boss 8 inches maximum travel 585C 585C Gaskets and Shims Parts Kits 8 Valve Size NPS Standard Trim Cage Whisper Trim I Cage Cavitrol III 1 Stage Cage Cavitrol III 2 Stage Cage Whisper Trim III Cage WhisperFlo Cage VALVE SIZE NPS Standard Trim Cage Whisper Trim I Cage Cavitrol III 1 Stage Cage Cavitrol III 2 Stage ...

Страница 36: ...oducts or services described herein or their use or applicability All sales are governed by our terms and conditions which are available upon request We reserve the right to modify or improve the designs or specifications of such products at any time without notice E 1973 2017 Fisher Controls International LLC All rights reserved Fisher easy e Cavitrol ENVIRO SEAL WhisperFlo and Whisper Trim are m...

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