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EM TEST

CNI 501 / CNI 503

Manual of operation

V 3.32

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6.

Test set up

When setting up the test national and international regulations regarding human safety have to be guaranteed.

All units, the surge generator, the EFT and the coupling matrix can be installed one
above the other.

The coupling matrix should than be used as central output for the

EUT and should be mounted directly onto the ground reference plane. The EFT
has to be installed directly over the coupling matrix to have the output connection
EFT - CNI as short as possible.

The surge generator VCS can be mounted besides or onto the other units. The UCS has
to be mounted directly above the CNI due to the short HV cable.

It is recommended to connect the simulator to the ground reference plane of the test
set-up.

Figure 6.1: Example of a test rack with UCS 500M6 and CNI 503

Connect the following cables between the generator and coupling network

  -  Control cable UCS - CNI (15 pole SubD connector
  -  Control cable EFT - CNI (15 pole SubD connector)
    Control cable VCS - CNI (15 pole SubD connector)
  -  High voltage cable, UCV / VCS - CNI (rear panel)
  -  High voltage common UCS / VCS - CNI (rear panel)
  -  High voltage cable, coaxial EFT - CNI (front panel)
    (Black safety laboratory cable)

Additionally the coupling network needs a power mains supply of 115V /230V at the rear.

Connection of CNI / CNV 503:

1. Connect the earth connection from UCS 500 to the CNI 503 with

the delivered brass connector plate (fig 6.7.) or the two parallel
cables (fig 6.6). This reference ground and must be connected
with the reference ground of the test set-up.

2. Connect the HV and COM connectors for transmit the surge

pulses to the CNI 503.

3. Connect DUT power supply L1 to the AC synchronization of the

UCS 500

4. CN cable for control the couplings from the impulse generator. For

reduce the interference’s we propose to roll up the cable and put it
between the UCS500 and the CNI 503

Figure 6.2: Connections UCS 500

– CNI 503

Figure 6.3 : Connection line power and sync to UCS 500

Figure 6.4 : Connection the CN cable

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Содержание CNI 501

Страница 1: ... CNI 503 couples the surge and burst pulses from the impulses generators UCS 500Nx to a three phase test object coupling as per IEC or ANSI standard The CNI 503 is controlled from EM Test transient generator of the Series 500 UCS 500Nx VCS 500Nx EFT 500Nx Burst Surge and Ringwave Pulse as per IEC 61000 4 4 IEC 61000 4 5 IEC 61000 4 12 ANSI Version 3 32 28 06 2016 the benchmark for emc Replaces 3 3...

Страница 2: ... V 3 32 2 41 EM TEST Switzerland GmbH Sternenhofstrasse 15 4153 Reinach BL1 Switzerland Phone 41 61 717 91 91 Fax 41 61 717 91 99 URL http www emtest com Copyright 2016 EM TEST Switzerland GmbH All right reserved Specifications subject to change ...

Страница 3: ...p 20 6 1 Grounding 21 6 2 Surge coupling to CNV504 508 network for surge to signal and data lines 22 6 2 1 Burst coupling to HFK capacitive coupling clamp for signal and data lines 22 6 3 Test setup CNI 503 with UCS500N5E and UCS500N5V generators 23 6 4 Test setup CNI 501 503 with EFT 500 800 and VCS 500 generators 24 6 5 test setup with CNI 501 BS3 or CNI 503B7 5 25 7 ANSI Coupling option 26 8 CN...

Страница 4: ...ity 33 12 2 Connectors 34 12 2 1 32 A plugs and connectors 4mm from Multi Contact 34 12 2 2 100 A plugs and connectors 6mm from Multi Contact 34 12 2 3 Multi Contact MC Locking system AR system 35 12 2 4 100 A DC plugs and connectors from Multi Contact 35 12 3 General diagram 36 12 4 Inrush current 41 ...

Страница 5: ...A RACK required CNI 503 A4 5 5kV 3 3x480V 100A RACK required CNI 503 A4 1 5 5kV 3 3x440V 100A EN 50121 4 CNI 503 A5 7kV 3 3x480V 16A CNI 503 A7 7kV 3 3x480V 32A CNI 503 A8 7kV 3 3x480V 63A RACK required CNI 503 A9 7kV 3 3x480V 100A RACK required CNI 503 A10 8kV 3 3x480V 16A CNI 503 A12 8kV 3 3x480V 32A CNI 503 A13 8kV 3 3x480V 63A RACK required CNI 503 A14 8kV 3 3x480V 100A RACK required CNI 503 A...

Страница 6: ...ck to be ordered separately CNI 503 B7 4 7kV 3 AC 3x690V 32A DC 1000V 32A IEC 61000 4 5 ANSI IEEE C62 41 No TEST ON function no possibility for an Emergency Switch and no Warning lamp control Needs a UCS 500N7 2 or UCS 500N7 7 CNI 503 B7 5 7kV 3 AC 3x690V 32A DC 1000V 32A IEC 61000 4 5 ANSI IEEE C62 41 TEST ON function possibility for Emergency Switch and Warning lamp control Needs a UCS 500N7 2 o...

Страница 7: ... 503A3 1 5 5kV 3 3x690V 63A requires MRAC or RAC 1000V dc CNI 503A S3 5 5kV 3 3x690V 63A requires MRAC or RAC CNI 503A S4 5 5kV 3 3x690V 100A requires MRAC or RAC CNI 503B S1 7kV 3 3x690V 16A CNI 503B S2 7kV 3 3x690V 32A CNI 503B S3 7kV 3 3x690V 63A requires MRAC or RAC CNI 503B S4 7kV 3 3x690V 100A requires MRAC or RAC CNI 503B S7 7kV 3 3x208V 32A 400Hz Burst 6 0kV CNI 503 A14 1 8kV 3 3x480V 100A...

Страница 8: ... DC PE 7 Earth plug for EFT burst verification 8 LED display Pulse EFT 50 HFK Surge 9 LED display couplings 10 EFT input from UCS 500Mx EFT 500 800 1 Button Test On Press this button to connect the power mains supply to the EUT via the built in relay switch The yellow light in the button indicates the switched mains to the EUT 2 Button ANSI IEC Option This button changes the coupling between ANSI ...

Страница 9: ...includes two or more CN interfaces for UCS500NE and UCS500NV only one generator is allowed to communicate to the CNI 503 In case that all remote control input for UCS 9 and EFT VCS 10 are included in the CNI 503 the operator has to take care that either the UCS or the EFT VCS is controlling the CNI A simultaneous operation by more than one generators is not allowed The CN control input is availabl...

Страница 10: ...EM TEST CNI 501 CNI 503 Manual of operation V 3 32 10 41 2 3 CNI 501 S1 Figure 2 3 Front side CNI 501 S1 with AC DC switch Figure 2 4 CNI 501 S1 rear side ...

Страница 11: ...1 Coupling modes The test can be conducted with different coupling modes 61000 4 5 Surge immunity requirements Line or lines to protective earth unsymmetrical e g L1 PE L1 L2 L3 N PE Line to Line symmetrical e g L1 L2 or L3 N 61000 4 4 Electrical fast transients Line or lines to reference ground All combinations are possible The protective earth PE is regarded as equal to all other lines and there...

Страница 12: ... B7 2 3x480V 1000V 32A No Test ON CNI 503 B7 3 3x480V 1000V 32A Test ON need MRAC or RAC CNI 503 B7 4 3x690V 1000V 32A No Test ON need MRAC or RAC CNI 503 B8 CNI 503 A8 3x480V 63A requires MRAC or RAC CNI 501 B9 250V 75V 100A 6 HU Test ON CNI 503 B9 CNI 503 A9 3x480V 100A requires MRAC or RAC CNI 503 B9 2 3x480V 1000V 100A No Test ON need MRAC or RAC CNI 503 B9 6 3x480V 1000V 100A Test ON need MRA...

Страница 13: ...220V DC 6A DC 3 DC 5 L R 2ms 24V DC 40A 48V DC 30A 75V DC 30A 110V DC 3A 220V DC 1A CNI 503Nx with rated power 3x690V 63A 100A dc time constant dc current capability DC 1 L R 1ms 75V DC 220A 110V DC 110A DC 3 DC 5 L R 15ms 75V DC 160A 110V DC 80A The IEC 60947 4 1 rating system is broken down into different utilization categories that define the value of the current that the contactor must make ma...

Страница 14: ...urst 6 0 kV For the CNI 503BS7 which is designed for a 400Hz power mains supply network the series inductors had to be limited to 160uH totally Then the pulse duration of the applied surges are reduced furthermore CNI 503A12S2 3x690V 50 60 Hz 8 kV Surge IEC ANSI B Kopplung manuell wählbar Dimension 19 9 HU 500 mm x 448 mm x 420 mm LxBxH Weight 48 9 kg CNI 503 A14 1 3x440 V 50 60 Hz 8k V Surge Dime...

Страница 15: ...capacitive coupling clamp Remote control UCS 500 all models Burst and Surge EFT 500 all models Burst VCS 500M all models Surge Note In case that all remote control input at the CNI 503 are available and the user has all above mentioned generators available a simultaneous use of all generators is not allowed The operator has to decide either to use the UCS 500 or the EFT VCS combination of generato...

Страница 16: ... UCS 500M4 Vers 3 0 UCS 500N4 EFT 500 EFT 500 M4 UCS500N5 EFT 500N5 UCS 500N5 UCS500M7 UCS 500M6B UCS500N6 UCS 500M6 Vers 3 0 UCS 500M6A Vers 3 0 EFT 500 M8 50 4800V 4800V 5500V 5500V 1 coupling any 4800V 4800V 5500V 5500V 2 couplings any 4000V 4000V 5000V 5000V 3 couplings any 4000V 4000V 5000V 5000V 4 couplings any 4000V 4000V 4500V 4500V 5 couplings any 4000V 4000V 4500V 4500V 4 6 Decoupling in...

Страница 17: ... phase angle for triggering must be adjusted The graphic in Figure 5 1 shows the different phase angle between connection L1 N star and L1 L2 delta mode The generator manual describes the method of the phase angle setting of the generator Figure 5 1 Phase shift between star and delta Using a UCS 500N type The synchronization is realized within the UCS generator and is related to the sync input at ...

Страница 18: ...ge are reduced compared to the AC specifications If the coupling network should have the same parameters for AC and DC special mains switch must be installed for meet the DC specifications This costly expansion requires a larger enclosure than the normal version Cost economical coupling networks have no internal DC switches In this case the user has already installed an external dc switch he can u...

Страница 19: ...cted and shows the possible coupling modes in the display of the generator The complete system is controlled by the generators operation panel If the external coupling network is connected or switched on later than the generator the generator must be reset by switching power ON OFF On the front panel of the coupler the user can switch ON OFF the power supply of the EUT Using IEC control software t...

Страница 20: ...etwork Control cable UCS CNI 15 pole SubD connector Control cable EFT CNI 15 pole SubD connector Control cable VCS CNI 15 pole SubD connector High voltage cable UCV VCS CNI rear panel High voltage common UCS VCS CNI rear panel High voltage cable coaxial EFT CNI front panel Black safety laboratory cable Additionally the coupling network needs a power mains supply of 115V 230V at the rear Connection...

Страница 21: ...1000 4 5 the coupling network and the generator is specified in that way that an increased earth fault current may exist This means 1 Earth current protectors shall be excluded from the test set up 2 Both the CDN as well as the generators must be grounded well The ground reference plane shall be connected to protective earth Figure 6 5 Connection to reference ground Ground connection UCS 500 CNI 5...

Страница 22: ...d over an additional inductance for decoupling Use the ground bolt on rear side or the reference ground Figure 6 8 Connection of a CNV 504 to a CNI 503 6 2 1 Burst coupling to HFK capacitive coupling clamp for signal and data lines Connection of the capacitive coupling clamp HFK to CNI 503 Burst cable connections 50 OHM EFT Coaxial cable 50 OHM HFK Coaxial cable NOTE The HFK should be placed on th...

Страница 23: ...ut to CNI 503 EFT input Rear side cabling Please take care to avoid current earth loops with the cable routing If there are problems during the EFT Surge test the cable layout may be the reason Earth connection Earth to CNI 503 CNI 503 to UCS 500N5E CNI 503 to UCS 500N5V Surge HV cable 2 HV cable cables twisted CN control cable Connect the Sub D 15 pole CN cable from the UCS 500Nx generator to the...

Страница 24: ...EM TEST CNI 501 CNI 503 Manual of operation V 3 32 24 41 6 4 Test setup CNI 501 503 with EFT 500 800 and VCS 500 generators Figure 6 11 Example CNI 501 S1 100A for AC and DC ...

Страница 25: ...ixed at the CNI 501B3 Sync cabel The AC synchronization must be connected to the socket L1 at CNI 501BS3 The end of the sync cables at the UCS side are designed that only one synchronization cable can be connected at the UCS sync plug HV COM The twisted Surge high voltage cable must be connected to the HV COM connectors between the switching network and the generator EFT Burst The coaxial HVE cabl...

Страница 26: ...e 7 1 LED disabled IEC coupling 2 L L or L N 10 L PE N PE Software iec control switches automatically between IEC and ANSII coupling LED enabled ANSI coupling 2 all couplings Software iec control couples always with 2 as long the LED is on and cannot switch between IEC and ANSI REMARK The LED indication works only with manual operation ANSI IEC During remote control from UCS500N6B the LED will not...

Страница 27: ...I 503 B8 7kV 3 3x480V 63A requires MRAC or RAC CNI 503 B9 7kV 3 3x480V 100A requires MRAC or RAC CNI 503 B9 6 7kV 3 3x480V 100A requires MRAC or RAC Special Coupling networks CNI 503A S3 4 4kV 3 3x690V 63A requires MRAC or RAC CNI 503A S4 4 4kV 3 3x690V 100A requires MRAC or RAC CNI 503B S3 7kV 3 3x690V 63A requires MRAC or RAC CNI 503B S4 7kV 3 3x690V 100A requires MRAC or RAC CNI 503A S22 4 4kV ...

Страница 28: ... coupling clamp 7 EFT input from UCS 500Mx 8 EUT Output L1 DC L2 L3 N DC PE 9 Earth plug for EFT burst verification 10 COM output for ext surge coupling networks 11 HV output for ext surge coupling networks Figure 9 2 Rear side CNI 501 B9 1 EUT power L 2 EUT power N 3 EUT power PE 4 Ground Reference 5 DC Input from power supply 6 DC Input from power supply 7 Surge COM Input from generator 8 Surge ...

Страница 29: ...pply control Mains 230VAC 10 15 Frequency 50 60 Hz Fuses 2 x 2 AT slow blow Power approx 70 W Inrush current approx 1 3 A 9 1 3 AC Application Burst coupling as per IEC 61000 4 4 IEC 61000 4 4 All combinations coupling to 50 ohm output One coupling L N PE L N PE Two couplings L N L PE N PE Three couplings L N PE Surge coupling as per IEC 61000 4 5 The standard couplings are bolded Coupling 20uF 18...

Страница 30: ... 61000 4 4 All combinations coupling to 50 ohm output One coupling PE PE Two couplings PE N PE Three couplings PE Surge coupling as per IEC 61000 4 5 The standard couplings are bolded Coupling 20uF 18uF Coupling 10uF 9uF Other couplings coupling to HV COM output PE PE PE 9 1 5 Schematics Figure 9 3 CNI 501B9 Overview ...

Страница 31: ...all these questions we like to approach this issue as follows EM TEST make use of a solid state semiconductor switch technique to generate high voltage transients A precious advantage of this technique is the absolute lack of periodical maintenance effort In consequence thereof a useful calibration period has to be defined based on two criteria The first one is the customer s Quality Assurance Pol...

Страница 32: ...withstand testing Technical data K VCS 500R Impedance 500 5 Voltage 6000V Current 12A Connector Banana plugs on both sides Figure 8 1 Application Connect the K VCS 500R to the HV output on the rear side of the UCS500 M6B Connect the other side of the K VCS 500R to the DUT test fixture Connect the minus pole to the COM at the rear side of the UCS 500 M6B Figure 8 2 Adapter box with mains adapter Th...

Страница 33: ...formity is declared EN 61010 1 2011 Safety requirements for electrical equipment for measurement control and laboratory use EMC Directive 2014 30 EU Standard s to which conformity is declared EN 61326 1 2013 Electrical equipment for measurement control and laboratory use Class A EN 61000 3 2 2014 Limits for harmonic current emissions EN 61000 3 3 2013 Limitation of voltage changes voltage fluctuat...

Страница 34: ...is suitable for mating with either safety flush mounting plugs or plugs model KST6AR N Used together with a flush mounting plug it acts as an appliance connector and with plugs as a coupler IH6 T6N Sockets BP AR N with snap in lock and crimp termination Crimp termination for flexible and highly flexible Cu cables class 6 according to IEC 6028 MC recommends a hexagonal crimp Indent crimping and sol...

Страница 35: ... lock and pull To control Apply tensile load The connection is released 6 12 2 4 100 A DC plugs and connectors from Multi Contact The Multi Contact 10BV series is used for connecting the 1000V DC supply It is a single pole round connectors insulated Ø 10mm with bayonet locking The panel receptable plug model is ID S10BV C1 C4 with bayonet locking and threaded stud Couplers Models KBT10BV AX M25 50...

Страница 36: ...to line 18 µF 2 Ω IEC Line to ground 9 µF 12 Ω ANSI A Line to line 18 µF 12 Ω ANSI A Line to ground 9 µF 12 Ω ANSI B Line to line 18 µF 2 Ω ANSI B Line to ground 9 µF 2 Ω Decoupling inductances lines neutral Current Line Neutral PE 16 A 1 5 mH 200 µH 32 A 0 75 mH 200 µH 63 A 0 6 mH 200 µH 100 A 0 6 mH 100 µH TEST ON There are models with no TEST ON function These models have no contactor at the EU...

Страница 37: ...EM TEST CNI 501 CNI 503 Manual of operation V 3 32 37 41 CNI 503A Models for 16 A 32 A with Test ON switch CNI 503A Models for 63A 100A with Test ON switch ...

Страница 38: ...EM TEST CNI 501 CNI 503 Manual of operation V 3 32 38 41 CNI 503B Models for 16 A 32 A with Test ON switch CNI 503B Models for 63A 100A with Test ON switch ...

Страница 39: ...EM TEST CNI 501 CNI 503 Manual of operation V 3 32 39 41 CNV 503 3x480V 16 32 A Only for surge pulses 32A models have 0 75mH inductors CNI 501 S1 100A 0 6mH inductors ...

Страница 40: ...EM TEST CNI 501 CNI 503 Manual of operation V 3 32 40 41 CNI 503A 1 3x690Vac 5 5kV 16A CNI 503 A3 1 ...

Страница 41: ...t The inrush current depends from the mains impedance the inductance of the surge inductors and the EUT impedance The inrush current in the tables below are max theoretical values and cannot be reached in a real system Theoretical maximum Inrush current for CNI 503 for 50Hz and 60Hz system depends on supply voltage ...

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