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Platinum Maestro

Network Motion Controller

Installation Guide

October 2018 (Ver. 1.008)

www.elmomc.com

Содержание MAN-P-MAESTRO-IG

Страница 1: ...Platinum Maestro Network Motion Controller Installation Guide October 2018 Ver 1 008 www elmomc com ...

Страница 2: ...nce only The specifications on which they are based are subject to change without notice Information in this document is subject to change without notice Elmo Motion Control and the Elmo Motion Control logo are registered trademarks of Elmo Motion Control Ltd EtherCAT is a registered trademark and patented technology licensed by Beckhoff Automation GmbH Germany CANopen compliant CANopen is a regis...

Страница 3: ...tro Software Specifications 9 4 1 Operating System 9 4 2 Axes 9 4 3 Motion Modes and Interfaces 10 4 4 Drive Communication Bridge Support 11 4 5 General 11 4 6 Communication Options 12 Chapter 5 How to Use this Guide 13 Chapter 6 Installation 14 6 1 Environmental Conditions 14 6 2 Unpacking the Components 14 6 3 Mounting the Platinum Maestro 16 6 3 1 Wall Mount 16 6 3 2 Surface Mount 16 Chapter 7 ...

Страница 4: ...rnet Host Connectors 24 7 5 4 1 Ethernet Host Activity Indicators 25 7 5 5 Ethernet Communication 26 7 6 CAN Connectors 27 7 7 USB 2 0 Type A 29 7 8 Device USB 2 0 Type B 30 7 9 microSD Memory Card Push push Type SCHA 31 7 10 Powering Up 32 7 11 Initializing the System 32 Chapter 8 Platinum Maestro Dimensions 33 Chapter 9 Compliance with Standards 35 9 1 Low Voltage Directive 35 9 2 Other Complian...

Страница 5: ...proved safety standards Before switching on the Platinum Maestro verify that all safety precautions have been observed and that the installation procedures in this manual have been followed 1 2 Directives and Standards The Platinum Maestro conforms to the following industry standards Standard Item In compliance with EN 60204 1 Low Voltage Directive 73 23 EEC In compliance with CE 2006 95 EC Low Vo...

Страница 6: ...ction with PC server Time deterministic control over motion I Os and processes in the system Complete compatibility with recognized networking and communications protocols Full real time multi axis motion synchronization Advanced user programming capabilities based on the leading standards Unified development platform that streamlines motion control solutions for novice and expert programmers alik...

Страница 7: ...ication Details Ethernet for Host 1 Ethernet port 1000 base T Automatically detected 10 100 1000Mbps CAT5e 6 Cable UDP Telnet TCP EtherCAT Master Field bus 2 Ethernet port 100 base T for EtherCAT Master Baud Rate 100 Mbit sec CAT5e Cable CoE EoE FoE EtherCAT Master with Full redundancy support CAN for device network 1 Port 1Mbps with Isolation CANopen master port Maximum Baud Rate of 1 Mbits sec C...

Страница 8: ... mm x 105 mm x 28 mm 5 91 x 4 13 x 1 10 Mounting Method with adapter Wall Mount Bookshelf 3 5 General Feature Details RTC Real Time Clock Option with 3V battery Internal System BIT The Platinum Maestro supports internal hardware BIT Built in tests procedures to check the system integrity level on each power up Diagnostic LEDs EtherCAT and Ethernet activity 3 6 Environmental Conditions Feature Deta...

Страница 9: ...1131 3 with PLCopen Motion Library extension using Elmo IDE The following languages are supported Structured text ST textual Function block diagram FBD graphical Ladder diagram LD graphical Sequential function chart SFC has elements to organize programs for sequential and parallel control processing 4 2 Axes Feature Details Axes Up to 96 axes allowing mixed single axis multiple axis and coordinate...

Страница 10: ...tions allowing full on the fly control over speed acceleration deceleration and jerk Complex motion schemes including look ahead optimizing of trajectory speed calculations for complex vector motions Cyclic buffer for 1 000 function blocks a buffer for 1 000 motion segments The cyclical buffer removes any practical limit on the number of function blocks Communication Protocols Host Ethernet TCP IP...

Страница 11: ...ommunication The Platinum Maestro supports full communication with any specific drive EtherCAT and CAN for the purpose of simple tuning or configuration at the drive level i e there is no need for direct communication with the drive Spatial Position Based Pulse Generation The Platinum Maestro supports spatial along the path position based pulse generation This is a unique feature required for the ...

Страница 12: ...ontents 4 6 Communication Options The Platinum Maestro can communicate with a host PC either via a standard Ethernet port or through USB using a binary protocol for maintenance The Platinum Maestro communicates with its network devices using either EtherCAT or CAN networks Figure 1 The Platinum Maestro Network Connections ...

Страница 13: ...n with the Maestro Software Manual it describes everything needed to get the Platinum Maestro up and running Please read the safety instructions in the first chapter before starting After you have successfully mounted and installed the Platinum Maestro we suggest that you read the Platinum Maestro Software Manual If you have not already done so follow the instructions in the Installation Guide tha...

Страница 14: ...hat you have all of its components as follows The Platinum Maestro multi axis motion controller Platinum Maestro software which may be downloaded from www elmomc com The Platinum Maestro is shipped in a cardboard box with Styrofoam protection To unpack the Platinum Maestro 1 Carefully remove the Platinum Maestro from the box 2 Check the Platinum Maestro to ensure that there is no visible damage to...

Страница 15: ...roller Installation Guide MAN P MAESTRO IG Ver 1 008 Unpacking the Components www elmomc com 15 Table of Contents 6 If you are using CAN networking verify that you have CAN termination resistors dongles illustrated below ...

Страница 16: ...ptions Wall mount Surface mount 6 3 1 Wall Mount Two M4 round head screws one through each opening in the heat sink are used to mount the Platinum Maestro see the diagram below on a wall Figure 2 Wall Mounting the Platinum Maestro 6 3 2 Surface Mount Use four M4 round head screws one through each opening in the heat sink to connect the Platinum Maestro to a surface Figure 3 Surface Mounting the Pl...

Страница 17: ...performance of the Platinum Maestro Use shielded CAT5e 6 cables for Ethernet and EtherCAT communication After completing the wiring carefully inspect all wires to ensure tightness good solder joints and general safety 7 1 2 Connector Types The Platinum Maestro has the following connectors Pins Type Function Top Connector 3 Phoenix 3 81 mm Pitch Header Power and ground Front Connectors MMC1 Micro S...

Страница 18: ...tor Pin Signal Function PE PE Protective Earth VL Power Supply Input Return VL Power Supply Input Positive Connector Location Cable Connector 3 Pin 3 81 mm Pitch Phoenix Header MC 1 5 3 G 3 81 3 Pin Phoenix Plug MC 1 5 3 ST 3 81 Type Manufacturer Part No Mating Connector 3 81 mm pitch Header and Plug Phoenix Header MC 1 5 3 G 3 81 Phoenix Plug supplied MC 1 5 3 ST 3 81 Table 2 Platinum Maestro Pow...

Страница 19: ...an supply that power is acceptable The supplied power must be within the rated voltage range of 12 V to 32 V Connect the DC output from the power supply to the power input port on the Platinum Maestro using the 3 pin power plug provided To connect the power supply Use a 24 AWG twisted pair shielded cable The shield should have copper braid Before applying power first verify the polarity of the con...

Страница 20: ...dication of the following states Initiation state In this state the LED indicates whether the Maestro is in the boot state blinking red or in the operational state steady green Error state In this state the LED indicates whether the motion controller is in error state blinking green 7 4 EtherCAT Status Indicator Figure 6 EtherCAT Status LEDs The EtherCAT status indicator is a single red green dual...

Страница 21: ...rCAT Master Connectors 7 5 1 EtherCAT Master Port 1 Connector Pin Signal Function 1 Ethernet_TX Ethernet transmit 2 Ethernet_TX Ethernet transmit 3 Ethernet_RX Ethernet receive 4 5 N A 6 Ethernet_RX Ethernet receive 7 8 N A Connector Location Cable Connector 8 Pin RJ 45 Connector 8 pin RJ 45 plug Table 3 EtherCAT Master Port 1 Pin Assignments ...

Страница 22: ...k and the activity on that link The amber LED is the speed indicator Figure 7 It shows the speed of the connection on the Ethernet line The possible states of these LEDs are summarized in Table 4 LED State Meaning Link Activity Off No link is established On A link is established Blinking There is data transmission activity Speed On The connection speed is 100 Mbps The speed of the EtherCAT line mu...

Страница 23: ... line The Ethernet Master 1 port of the Platinum Maestro should be connected to the EtherCAT In port of the next device down the line The EtherCAT Out port of the last device in line can be left open If redundancy is required the Out port of the last device should be connected to the In port of the Platinum Maestro Note When connecting the EtherCAT communication cable it is recommended to use shie...

Страница 24: ...BiDirectional Data A 2 TX Transmit Data BI_DA BiDirectional Data A 3 RX Receive Data BI_DB BiDirectional Data B 4 n c Not connected BI_DC BiDirectional Data C 5 n c Not connected BI_DC BiDirectional Data C 6 RX Receive Data BI_DB BiDirectional Data B 7 n c Not connected BI_DD BiDirectional Data D 8 n c Not connected BI_DD BiDirectional Data D Connector Location Cable Connector 8 Pin RJ 45 Connecto...

Страница 25: ...he applicable physical link and the activity on that link The white LED is the speed indicator Figure 9 It shows the speed of the connection on the Ethernet line The possible states of these LEDs are summarized in Table 6 LED State Meaning Link Activity Off No link is established On A link is established Blinking There is data transmission activity Speed Green The connection speed is 1000 Mbps Whi...

Страница 26: ...t Communication Note When connecting the Ethernet communication cable use a shielded CAT5e 6 Ethernet cable The Platinum Maestro connects to a PC either directly or through a hub switch or router Use a standard shielded CAT5e 6 Ethernet cable Figure 10 Platinum Maestro Connected to a Network Figure 11 Platinum Maestro Connected Peer to Peer to a PC ...

Страница 27: ... pair shielded cables For best results the shield should have aluminum foil and be covered by copper braid with a drain wire CAT5e FTP applicable Connect the shield to the ground of the host PC Usually this connection is soldered internally inside the connector at the PC end You can use the drain wire to facilitate connection The male RJ plug must have a shield cover Ensure that the shield of the ...

Страница 28: ...e of Contents Use the CAN termination dongle supplied as a second device end Simply insert the termination resistor into the CAN connector of the second end device on the bus This is only possible if there are two CAN connectors Figure 12 Connecting a 120 Ω Termination Resistor to Each End of the Network Cable ...

Страница 29: ...ports USB 2 0 Pin Signal Function 1 USB VBUS USB VBUS 5 V 2 USBD USB _N line 3 USBD USB _P line 4 USB COMRET USB communication return 5 StdA_SSRX Super Speed transmitter differential pair 6 StdA_SSRX 7 GND_DRAIN Ground for signal return 8 StdA_SSTX SuperSpeed receiver differential pair 9 StdA_SSTX Connector Location Cable Connector 9 Pin Connector USB 3 0 Connector ...

Страница 30: ...USB _P line 4 USB COMRET USB communication return Connector Location Cable Connector USB 2 0 Connector USB Device Type B Plug Table 8 USB Pin Assignments Figure 13 USB Network Diagram To connect the USB communication cable Connect the shield to the ground of the host PC Usually this connection is soldered internally inside the connector at the PC end You can use the drain wire to facilitate connec...

Страница 31: ...ler Installation Guide MAN P MAESTRO IG Ver 1 008 microSD Memory Card Push push Type SCHA www elmomc com 31 Table of Contents 7 9 microSD Memory Card Push push Type SCHA Connector Location Cable Connector MicroSD Memory Card ...

Страница 32: ...otor EtherCAT cables or a terminated CAN network A servo drive connected through an EtherCAT cable or a CAN cable the terminated CAN network Users of SimplIQ servo drives Setting up the drives and motors is described in the Installation Guide for each servo drive and in the Elmo Application Studio User Guide Advanced features are described in the SimplIQ Software Manual Interlude API User Guide an...

Страница 33: ...Network Motion Controller Installation Guide MAN P MAESTRO IG Ver 1 008 Initializing the System www elmomc com 33 Table of Contents Chapter 8 Platinum Maestro Dimensions ...

Страница 34: ...Network Motion Controller Installation Guide MAN P MAESTRO IG Ver 1 008 Initializing the System www elmomc com 34 Table of Contents ...

Страница 35: ...tion controller as stated in the environmental conditions paragraph 6 1 Environmental Conditions The Platinum Maestro does not require UL compliance as its maximum voltage is 32 VDC In compliance with EN 60204 1 Low Voltage Directive 73 23 EEC In compliance with CE 2006 95 EC Low voltage directive 2006 95 EC 9 2 Other Compliant Standards Quality Assurance ISO 9001 2008 Quality Management Design IP...

Страница 36: ...ents Environmental In compliance with 2002 96 EC Waste Electrical and Electronic Equipment regulations WEEE Note Out of service Elmo drives should be sent to the nearest Elmo sales office In compliance with 2002 95 EC effective July 2006 Restrictions on Application of Hazardous Substances in Electric and Electronic Equipment RoHS ...

Страница 37: ...Network Motion Controller Installation Guide MAN P MAESTRO IG Ver 1 008 Other Compliant Standards www elmomc com 37 Table of Contents ...

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