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11. Maintenance ............................................................................................................................... 46

11.1. General ................................................................................................................................................ 46
11.2.  Maintenance schedule ..................................................................................................................... 48

11.2.1.  Special maintenance .............................................................................................................49
11.2.2. Daily maintenance ................................................................................................................. 50
11.2.3. Maintenance after 5 hours of use ..................................................................................... 50
11.2.4. Maintenance after 10 hours of use .................................................................................... 50
11.2.5. Maintenance after 25 hours of use ................................................................................... 50
11.2.6. Maintenance after 50 hours of use .....................................................................................51
11.2.7.  Maintenance after 100 hours of use (or every six months) ...........................................51
11.2.8. Maintenance after 200 hours of use (or annually) .........................................................51
11.2.9.  Maintenance after 400 hours of use ..................................................................................51

11.3.  Miscellaneous interventions ............................................................................................................52

11.3.1.  Removing the belt cover .......................................................................................................52
11.3.2. Removing the chain guard ...................................................................................................52
11.3.3. Disconnecting the battery ....................................................................................................53
11.3.4. Opening the blade shaft compartment .............................................................................53
11.3.5. Setting the blow chute to the working or lowered position ........................................ 54
11.3.6. Manually lifting the feed roller ............................................................................................55

11.4.  Engine maintenance ......................................................................................................................... 56

11.4.1.  Checking engine oil level + refilling .................................................................................. 56
11.4.2. Changing the engine oil ........................................................................................................57
11.4.3. Cleaning the air filter.............................................................................................................57
11.4.4. Replacing the air filter ......................................................................................................... 58
11.4.5. Changing the engine fuel filter .......................................................................................... 58
11.4.6. Refilling the hydraulic fluid ................................................................................................. 58
11.4.7.  Changing the hydraulic fluid filter ......................................................................................59

11.5.  Machine maintenance ........................................................................................................................61

11.5.1.  Routine inspection of the blades .........................................................................................61
11.5.2. Sharpening the blades ..........................................................................................................62
11.5.3. Turning or replacing the blades ......................................................................................... 64

11.5.3.1.  How to turn a blade .............................................................................................. 65
11.5.3.2.  How to replace a blade .........................................................................................67

11.5.4. Checking the tension of the drive belt ..............................................................................69
11.5.5. Checking the alignment of the pulleys / Replacing the belt ........................................69
11.5.6. Checking the tension of the feed roller transmission chain ........................................70
11.5.7.  Checking and adjusting the tension of the tracks (Cross Country model) ................71
11.5.8. General lubrication.................................................................................................................72

11.5.8.1.  Lubrication of pivot points and friction surfaces ...........................................72

11.5.8.1.1. 

This group includes the following locations on the machine: ................................72

11.5.8.13.  Lubricating using the grease fittings ...........................................................................73

11.5.8.14.  Lubricating the bearings .................................................................................................74

11.5.8.15.  Lubricating the chains and sprockets ..........................................................................75

Содержание Prof 6

Страница 1: ...Prof 6 M A N U A L ...

Страница 2: ...along with this manual Register your purchase online at www eliet eu ELIET Copyright 2020 ELIET All rights reserved All textual material illustrations and other content included in this manual are pro tected by copyright and other intellectual property rights No part of this manual may be used for commercial purposes Certain sections of this manual are also protected by the copyright of ELIET s su...

Страница 3: ... boxed areas Type number Engine Serial number Year of Manufacture 2 Warranty 2 1 Registering your machine In order to be able to make a warranty claim you will need to register your machine online within one month after purchase www eliet eu European customers U S customers ELIET EUROPE S A ELIET USA Inc Diesveldstraat 2 3361 Stafford Street 8553 Otegem Pittsburgh PA 15204 T 32 0 56 77 70 88 F 32 ...

Страница 4: ...ELIET we are constantly in the process of perfecting our machines and equipment As such all of our products are subject to slight modifications both in regards to their configuration and accessories as well as to the included technology The descriptions and technical data in this manual are accurate as of the time of printing Certain illustrations and descriptions may not be applicable to the mach...

Страница 5: ...he engine exhaust system in such a way that flames are prevented from escaping the system and from coming into contact with flammable material Failure on the part of the owner operator of the machine to comply with this regulation is a mis demeanour under certain law e g Californian Law and may also be a violation of other national and or federal regulations laws ordinances or codes Contact your l...

Страница 6: ...ilities of the operator 21 7 3 4 Personal Protective Equipment PPE 22 7 3 5 Danger zone 23 7 3 6 Regular maintenance 23 7 3 7 Respect the environment 24 8 Responsibilities of the dealer 25 9 Manual 26 9 1 Preliminary checks 26 9 2 Filling up with fuel 27 9 3 Preparing the work area 28 9 4 Starting and turning off the engine 29ngine 9 5 Moving the machine 31 9 6 Working with the machine 34 9 6 1 Be...

Страница 7: ...evel refilling 56 11 4 2 Changing the engine oil 57 11 4 3 Cleaning the air filter 57 11 4 4 Replacing the air filter 58 11 4 5 Changing the engine fuel filter 58 11 4 6 Refilling the hydraulic fluid 58 11 4 7 Changing the hydraulic fluid filter 59 11 5 Machine maintenance 61 11 5 1 Routine inspection of the blades 61 11 5 2 Sharpening the blades 62 11 5 3 Turning or replacing the blades 64 11 5 3...

Страница 8: ...entification 84 17 4 Troubleshooting 86 17 4 1 Blade shaft becomes blocked 86 17 4 2 Engine shuts off 86 17 4 3 Engine stalls 86 17 4 4 Starter does not react while starting engine 86 17 4 5 Capacity decreases 86 17 4 6 Wheel drive does not function while petrol UK gas USA engine is running 86 17 4 7 Feed roller no longer functions 87 17 4 8 Engine shuts off and the machine must be moved ZR model ...

Страница 9: ... information For your information This symbol is meant to draw your attention to special information and or actions or to inform you that additional information on a particular topic is also available elsewhere in the manual 5 2 Caution Caution This symbol explains how to proceed in order to avoid incorrect hand ling This will allow you to avoid any incorrect actions that could lead to bodily inju...

Страница 10: ...t is strongly recommended that you examine the machine before operation in order to fully understand the descriptions that are provided in this manual 6 1 Overview 1 Feed hopper 2 Safety button 3 Safety bar 4 Feed roller controls 5 Petrol UK gas USA tank filler cap 6 Ignition key 7 Engine controls 8 Feed drive 9 Turbine system Turbo DischargeTM 10 Locking handle for rotating the blow chute 11 Defl...

Страница 11: ...chute 4 Maintenance hatch 5 Transmission belt guard 6 Traction wheel 7 Swivel wheel 8 Brake pedal 9 Hydraulic oil filler plug 1 Turbo DischargeTM fan 2 Blade support shaft 3 Feed roller 4 Anti projectile shield 5 Feed roller speed regulator option 6 Battery 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 ...

Страница 12: ...rovide you with advice and to assist with the maintenance of your machine so that it always remains in optimal condition You can also contact your dealer with all of your parts and lubricant needs These service parts are manufactured with the same know how and precision as the original equipment Caution For your own safety only original equipment parts should be used on ELIET machines FRONT Projec...

Страница 13: ...y gog gles hearing protectors Sticker 2 is a reminder to keep any bystanders present at a safe distance 10 m 30 ft The inscription indicates the guaranteed sound power level Lw A emitted by the machine under standard conditions 116 dB This sticker indicates that during maintenance the engine must be turned off and the ignition key must be removed item code BQ 501 050 190 2 Likewise the sticker loc...

Страница 14: ...ns the engine must be turned off and the operator must refer to the user manual Never operate the machine without all the safety guards mounted in place item code BQ 505 010 600 5 This sticker is located on the deflector and contains a warning related to the risk of injury that could occur if you are standing within the shredder ejection zone while the engine is running This apply to anyone standi...

Страница 15: ...e manual in order to ensure the use of the proper wrenches item code BQ 505 010 420 9 The sticker located on the belt guard towards the engine exhaust pipe indicates a risk of burning oneself in this area item number BQ 505 010 580 10 The sticker located on the support mechanism guard of the vertical ly sliding feeder indicates a risk of catching or crushing your fingers Maintain a safe distance f...

Страница 16: ...ove the unit around item code BQ 505 010 670 Caution Safety stickers or any parts that bear such information that have either become damaged removed or rendered illegible after operation or cleaning must be replaced immediately These stickers and parts are available at your authorised ELIET dealer The following stickers apply exclusively to machines sold on the American market 14 This sticker summ...

Страница 17: ...te the machine within the prescribed capacity and to not overload it item code BQ 505 010 190 17 This sticker is located near the engine starter mechanism Each time the operator goes to start the machine they are reminded to inspect and service the blades regularly before turning on the machine item code BQ 505 010 250 18 This sticker is found next to the identification sticker It contains the pho...

Страница 18: ...d correctly starting the machine is strictly prohibited given the potential safety hazards Sound absorption The soundproof hood around the blade shaft absorbs the noise created by shredding which reduces the noise pollution to which the operator and their surroundings are exposed Sturdy construction Sturdy construction provides a guarantee of endurance for ELIET machines and is also a guarantee of...

Страница 19: ...provides and increases risks of injuries It is to be replaced in the event that it is damaged item code BR 902 000 010 Safety kit Because we here at ELIET are concerned for your safety we can not insist enough the importance of using all of the protective gear included in the standard safety kit that we supply This kit contains your Personal Protective Equipment PPE safety glas ses hearing protect...

Страница 20: ...lease carefully observe all safety instructions Carefully read all instructions relating to the use of the machine These instructions are in the interest of your own personal safety For your safety ensure that the machine is always operating with properly sharpened cutters blades Upon purchasing the machine ask the dealer or a professional to explain how it works Take note of all safety messages l...

Страница 21: ...fork or a shovel to feed green waste into the machine Do not use your foot to push green waste into the infeed opening Ensure that your working space has a minimum light intensity of 500 lux Always remember to lock the wheels while the machine is operating to avoid the machine from moving unintentionally For deontological reasons ELIET distances itself completely from the shredding of animals and ...

Страница 22: ...ve Equipment PPE For your information The operator can reduce potential risks by wearing per sonal protective equipment Working with this machine requires appropriate workwear clothing that covers the entire body sturdy work gloves and closed shoes with non slip soles Do not wear loose fitting clothing a scarf for instance should never be worn If you have long hair pull it back into a ponytail and...

Страница 23: ...rmation Regular maintenance is vital to ensuring your own secu rity and a long service live from your machine Periodic maintenance is essential For this reason strictly follow the maintenance schedule included in this instruction manual see Section 11 2 page 48 When certain parts must be replaced due to wear or damage always consult your ELIET dealer and ask them for original ELIET replacement par...

Страница 24: ... the machine in a way that respects the environment Avoid to run the engine while you are not using it Avoid spilling petrol UK gas USA while refuelling Service the engine regularly in order to achieve optimum combustion Sharpening and tightening the blades reduces the consumption of fuel Avoid spilling sulphuric acid that is contained in the battery When changing oil the dirty oil should be set a...

Страница 25: ...usted after a running in period of 10 hours Each machine that leaves the factory contains a limited amount of oil and fuel The dealer must check the levels of the oil and fuel and top them up in accordance with the instructions in this manual or in the engine manual The dealer has to check the proper functioning of all safety features The dealer will set the engine to 3 500 rpm The dealer has to r...

Страница 26: ...he cutter supports If they need to be sharpened this must be done before you may proceed see Section 11 5 2 page 62 If you notice that the blades or blade shaft are cracked or broken replace them immediately see Section 11 5 3 2 page 67 As a further safety measure retighten the blade bolts 5 Check that the belt is still sufficiently taut If this is not the case retighten it see Section 11 5 4 page...

Страница 27: ... add fuel while the engine is running Always allow a few minutes for the engine to cool off before topping up with fuel Only use fresh petrol UK gas USA Never add oil to petrol UK gas USA Because of the short shelf life of petrol UK gas USA ELIET recommends that you buy it in small quantities Store fuel in an approved container Keep this container out of reach of children Store fuel in a well vent...

Страница 28: ...heels or tracks to prevent any unintended movements by the machine due to gravity and or vibrations The machine must never be used on sloped surfaces whether lateral uphill or downhill Make sure to sort the material to be shredded beforehand This provides the operator the op portunity to ensure that no foreign objects will enter the machine along with the material Foreign objects are defined as an...

Страница 29: ...n and that the deflector has been lowered before starting the engine Warning The blades begin moving as soon as the engine is started If there are any wood chips still remaining in the shredder or the turbine they will be pro jected from the machine Ensure that no one is present in the projection zone Before starting the engine check that there is sufficient oil and fuel in the engine If necessary...

Страница 30: ...4 to the right and release the key as soon as the engine has started Vanguard engine For your information The throttle lever allows the operator to adjust the RPM open the fuel shut off valve and stop the engine 1 Push the throttle lever 1 to the maxi mum position rabbit image 2 Set the choke 2 to closed 3 Turn the ignition key 3 to the right and release as soon as the engine has started 1 4 3 2 2...

Страница 31: ... are empty You will know when this is when no more wood chips are being ejected from the blow chute The blade shaft will continue to turn due to inertia after the engine has been shut off Wait a few seconds to ensure that it has come to a complete stop before conducting any interventions on the machine Wait for the feeding hopper to be completely empty and ensure that no more wood chips are being ...

Страница 32: ...oving the machine Turning twisting the control handle forwards will cause the ma chine to move forwards The more you twist the control handle forwards the faster the machine will move This also applies to the opposite direction Turning the control handle in the oppo site direction will cause the machine to move backwards The more you turn twist the handle the faster the machine will move Ensure th...

Страница 33: ...ore the machine will turn To turn the machine on the spot bring throttle lever to the minimum tortoise and turn twist each handle in opposite directions This may cause the machine to change directions very suddenly MIND YOUR FEET The operator must always stay alert and move the control handles carefully If you feel like you are losing control of the machine immediately let go of the two handles an...

Страница 34: ...l motors To make this happen turn the driving handle in the same direction in which you wish to move the machine In the Cross Country version with tracks you will encounter greater resistance The pulling or pushing force will need to be significant in order to move the machine As such try first to repair the engine on site to move it properly instead of hauling it away 9 6 Working with the machine...

Страница 35: ... blow chute and deflector To position the blow chute you will need to release the lever 1 hold the handle on the blow chute 2 and turn it to the desired position Once the blow chute has been set to the desired position the lever 1 can be retightened To set the deflector in the desired position use the handle 3 to position the deflector and then retighten the handle 4 to keep it in that position 2 ...

Страница 36: ...oller In order to simplify operating the feed roller we have opted for a clear and comprehensible system that requires you to move the handle as depicted below Pulling on the handle see the image below will cause the feed roller to start moving drawing the material to be shredded into the feeding hopper at a constant speed If you push the handle forward once the feed roller will stop If you push o...

Страница 37: ...ti projectile shield In the case of loose waste leaves etc use a branch or the remaining waste to be shredded to push the material towards the shield DO NOT USE a shovel or a garden fork In the case of branches it is recommended to feed in the thickest part of the branch first Never use a footstep to feed green waste into the hopper In order to ensure more intense shredding and smaller wood chips ...

Страница 38: ...l that you feed into the ma chine In the case of branches it is recommended to feed in the thickest part of the branch first If possible wet soft and or leafy pruning waste should be alternated as much as possible with woody material The idea is to prevent the wet stuff from clogging the shredding chamber If wood chips are no longer being ejected this indicates a blockage Immediately push on the f...

Страница 39: ...the feeder will start feed again automatically If any unusual sounds are heard coming from the shredding chamber immediately turn off the machine to remove the obstruction Stop the feed roller by pushing the safety bar Pull the throttle lever back to the minimum position Stop the engine using the ignition key Caution Make sure the blades have come to a complete standstill before carry ing out any ...

Страница 40: ...leaning To remove grease and lubricants use penetra ting oil containing molybdenum disulphide This spray lubricates and also dissolves rust It is also practical to keep compressed air at hand It can be used to easily clean various compo nents Pay special attention to cleaning the engine The cooling fins and air inlet in particular must be thoroughly cleaned in order to guarantee optimal engine coo...

Страница 41: ...hes In addition when lowering the machine mind the placement of your feet Maintain sufficient distance from the machine and wear reinforced work footwear Always set the blow chute to the working position Prevent the blow chute from hindering the movement of lifting cables or straps Turn and lock the chute into the position in which it is pointing forwards and along the axis of the hopper Use lanya...

Страница 42: ...g Ensure that the hoisting strap to be used is not damaged Slide the hoisting strap through the hoisting ring Avoid twisting the hoisting strap Caution Check the machine s identification label to find out its weight Ensure that the hoist to be used can handle the weight of the machine Only hoisting elements chains ropes straps that have a recent certificate of inspection are to be used The positio...

Страница 43: ... speed to minimise the impact of inertial force Do not lift the machine higher than necessary Caution You must never stand below the machine as it is being lifted Do not leave the machine suspended in the air longer than is necessary Only place the machine on a surface that can support its weight ...

Страница 44: ...eading vehicle Use slip resistant ramps to load the machine into a van or trailer Ensure that they have been properly attached to the vehicle or the trailer and that the vehicle s hand brake has also been set The maximum degree of lateral slope authorised for the shredder is 10 Under no circumstances should the angle of the ramps going up or down exceed 20 When loading and unloading the machine tu...

Страница 45: ...provided in order to attach hooks Always engage the parking brake on the machine Do not forget that the machine has a high centre of gravity Use straps to secure both sides of the machine to the vehicle This ensures that the machine will not topple over when the vehicle goes around a bend Do not overload the vehicle Read 15 Equipment specifications page 80 for the exact weight of the shredder Warn...

Страница 46: ...rvice from the help desk at ELIET in order to provide you with impeccable after sales service Attention Only use original ELIET replacement parts for repairs These parts are manufactured according to the same standards and quality as the original machine parts You can always consult a list of original replacement parts and their reference numbers at www eliet eu Perform maintenance in a room inten...

Страница 47: ...e than 1 day If it is disconnected for too long some components will have to be reprogrammed When performing maintenance always wear gloves and also safety goggles for some operations These have been provided with your machine Caution Avoid causing short circuits with the tool you use to reconnect the terminal TIP The maintenance work described below can essentially be performed by any person who ...

Страница 48: ... 1 Grease fittings for small doses page 73 Changing the engine oil 11 4 2 Changing the engine oil page 57 50 Checking belt tension 11 5 4 Checking the tension of the drive belt page 69 100 Turning blades 11 5 3 Turning or replacing the blades page 64 200 Changing blades 11 5 3 Turning or replacing the blades page 64 Replacing belts 11 5 5 Checking the alignment of the pulleys Replacing the belt pa...

Страница 49: ...ause serious damage to the machine b Special maintenance of the drive belt The belt that transfers power from the engine to the blade shaft is long During the running in period the belt will stretch naturally This stretching will reduce the tension of the belt Using the machine when the belt tension is too low will cause the belt to slip twist or come off the pulleys These three possibilities will...

Страница 50: ...ution Before performing any maintenance stop the engine and remove the ignition key Wear appropriate clothing Conduct daily maintenance see Section 11 2 2 page 50 Clean the air cleaner see Section 11 4 3 page 57 Check torque on 24 blade bolts 11 2 4 Maintenance after 10 hours of use Caution Before performing any maintenance stop the engine and remove the ignition key Wear appropriate clothing Cond...

Страница 51: ...1 2 6 page 51 Turn the blades see Section 11 5 3 page 64 Replace the oil filter see Section 11 4 7 page 59 11 2 8 Maintenance after 200 hours of use or annually Caution Before performing any maintenance stop the engine and remove the ignition key Wear appropriate clothing Conduct maintenance after 100 hours see Section 11 2 7 page 51 Clean the air cleaner see Section 11 4 3 page 57 Turn the RESIST...

Страница 52: ...ACE 11 3 1 Removing the belt cover Switch off the engine and remove the ignition key Remove these 2 nuts and bolts below 1 M 8x20 2x 13 mm wrenches 2 M10x25 1x 17 mm wrench Remove the guard 11 3 2 Removing the chain guard Switch off the engine and remove the ignition key Remove the two M8x16 bolts 1 1x 13 mm wrench Remove the M10x25 bolt 2 1x 17 mm wrench You can now remove the guard 1 2 2 1 ...

Страница 53: ...complete standstill Turn off the engine and remove the ignition key Caution Place the blow chute in the working position to open the rear hatch To do simply turn the handle counter clockwise The rear hatch opens like a door To close the maintenance hatch push the hatch against the lock and simul taneously turn it clockwise Turn the screw until you feel resistance and finish screwing it in with one...

Страница 54: ...ted if the blow chute is still in the lowered position Before the blow chute can be lowered into the transport position the deflectors must be set to the lowest possible position see Section 9 6 2 page 35 Lock them in this position To lower the blow chute first turn the handle 1 beneath the chute Turn the chute until it is entirely pointed towards the front of the machine and then pull on the lock...

Страница 55: ...ight against the resistance of the springs while lifting the feed roller Lift the feed roller with two hands and keep lifting until the lock to keep it in place engages automatically To lower the feed roller lift it slightly to release the automatic lock Lower the feed roller into its original position guiding it down slowly with your hands If you removed the two rails alongside the roller while l...

Страница 56: ...is not always correct the first time it is removed Reinsert the dipstick and then remove it again The oil level must reach the F Full mark on the dipstick If this is not the case you will need to top up the oil caution never fill it beyond the maximum level Removing the dipstick will provide you with an opening to top up the oil Caution Topping up the oil must be done precisely Overfilling the res...

Страница 57: ...pe off any spilled oil Warning Insufficient oil in the engine can cause irreparable serious damage to the engine Any warranty claims stemming from a faulty oil level will be dismis sed 11 4 3 Cleaning the air filter Caution If the engine has just been stopped the exhaust will still be hot Undo the clamps retaining the cover of the air filter and remove the cover Subaru engine Remove the two screws...

Страница 58: ...lter in the correct direc tion New filters are available from your ELIET dealer Order code BM 260 493 629 Slide the clamps onto the section of the fuel hose that rests on the filter Retighten the clamps Wipe off any spilled petrol UK gas USA Start the engine and inspect for signs of lea kage 11 4 6 Refilling the hydraulic fluid Make sure that the engine is on a horizontal surface For your informat...

Страница 59: ...11 4 7 Changing the hydraulic fluid filter The hydraulic circuit is a closed circuit As the machine is operating the fluid is contaminated by the wear to which the hydraulic elements are subjected as well as by the poppet valve in the tank The fine particles that enter the fluid are filtered out by a filter cartridge Over time this filter cartridge will be changed at the same time as the hydraulic...

Страница 60: ...ways obtainable from your authorised ELIET dealer Order code BH 280 212 010 Soak the new filter s gasket in hydraulic fluid to moisten it Now screw the new filter cartridge onto the fixture by hand Once the cartridge has been attached to the fixture make a further 3 4 turn to ensure that the seal is tight Fill the hydraulic oil tank and replace the cap Start the engine and engage the starter to ci...

Страница 61: ...ting 2 Wood chips move through the shredding chamber until they reach the impeller at the end of the blade shaft 3 They are then ejected by acceleration through the blow chute 4 Each of these cutting actions sets certain criteria that the blades must meet for optimal shredding efficiency The tips of the blades in particular are important with regard to the initial cutting Since the blades act as s...

Страница 62: ... and also ensure that the cutting edge remains sharp for a longer period of time While performing maintenance operations it is very important to avoid sharpening the teeth of the blades See 11 5 2 Sharpening the blades page 62 The positioning of the blades on the blade shaft was purposefully chosen to create alternating chopping during the initial cutting and the proper introduction of the wood ch...

Страница 63: ...F The teeth profile of the cutting area is clearly visible on the backside of a blade B As described in Section 11 5 1 Routine inspection of the blades page 61 a sharp cutting edge and a correct cutting angle are essential for efficient shredding These two blade properties are easily obtained by sharpening the blades correctly When blades become blunt their sharp cutting edges appear worn and take...

Страница 64: ...to avoid weakening it Each time a blade is sharpened a bit of material is lost reducing the active cutting edge You can grind the cutting edge until you have reached halfway through the width of the tip of the blade If you go beyond this limit you could compromise the duration of the cutting edge that has not been used yet If this happens you should turn the blade see Section 11 5 3 page 64 If the...

Страница 65: ...s and always wear appropriate protective gear such as gloves Each blade is secured with two M8 bolts Avoid injury to hands and always use two ring wren ches with long handles to unscrew the bolts If any of the bolts are damaged they must be replaced immediately Do not pull the blades out with your hands use locking pliers instead It is useful to put a wedge screwdriver between the blade discs in o...

Страница 66: ...and put it back in the same position but on the right side blade disc Rotate 180 the blade previously removed from the right hand blade disk and fit it in the empty space in the left hand blade disk Repeat this procedure until all 8 blades from group 1 in both discs have been repositioned Always clean the blades and blade holders before refitting them B Turning replacing blades in group 2 Rule Eve...

Страница 67: ...will auto matically be tightened during shredding by the turning direction of the blade shaft As a reminder Always position the nuts on the belt pulley side 11 5 3 2 How to replace a blade The new set of RESIST 8 blades for the Prof 6 is available from your ELIET dealer under the reference BU 101 300 800 Remove all M8 bolts securing the blades Always use two ring wrenches with long handles to unsc...

Страница 68: ...ide of the pulley belt After turning or replacing the blades always check the torque of the blade bolts and adjust if needed Caution Always check the torque of the blade bolts after the first 5 working hours Caution Poorly installed blades may lead to the machine breaking down or being da maged It will also put operators and bystanders in danger Failure to retighten the blades after the first 5 wo...

Страница 69: ...a 1 cm deflection then the belt tension is correct 11 5 5 Checking the alignment of the pulleys Replacing the belt Belt engine blade shaft Loosen the guide bolts 3 4 and unscrew them 2 cm 1 Position metal plates between the base of the engine and the bolts 3 4 and retighten the bolt 4 Slightly loosen the 4 bolts on the engine 5 6 7 8 M10 17 mm wrench Move the engine by moving the clamping bolt 4 t...

Страница 70: ...e straight edge comes into contact with all 4 points Retighten the four engine bolts 5 6 7 8 Remove the two metal plates between the engine base and the bolts 3 4 Now retighten the guide bolts 3 4 against the engine and tighten the locknuts 11 5 6 Checking the tension of the feed roller transmission chain Remove the chain guard See 11 3 2 Removing the chain guard page 52 Check the tension of the c...

Страница 71: ...for correct tension The track is sufficiently taut if it comes 1 cm 1 2 off the upper guide when it is lifted If the track comes off more than 1 cm the tension needs to be corrected B Adjusting the tension Loosen the locknut 2 and the two clamping bolts 3 M12 19 mm wrench Tighten the central bolt 1 M12 19 mm wrench to adjust the track tension Check the tracks again for correct tension and tighten ...

Страница 72: ...gs See 11 5 8 15 Lubricating the chains and sprockets page 75 Caution Before performing lubrication operations always make sure to switch off the engine and remove the ignition key Gloves must also be worn while performing this maintenance work 11 5 8 1 Lubrication of pivot points and friction surfaces 11 5 8 1 1 This group includes the following locations on the machine a Wheel control handle piv...

Страница 73: ...riction surfaces Wipe away any excess lubricant 11 5 8 13 Lubricating using the grease fittings 11 5 8 13 1 Grease fittings for small doses This group includes the following locations on the machine Grease fitting on the pivot point of swivel wheels Grease fittings on the bearings of swivel wheels 11 5 8 13 2 Grease fittings for large doses Grease fittings on the rods of the feeding roller 1 Trans...

Страница 74: ... dirt stuck to the outside of the bearing Spray more penetrating oil into the bearing joints Turn the bearing You could even start up the mechanism that turns the bearing Caution Make sure that all dangerous areas are adequa tely shielded Wipe away any dirt that is forced out by the penetrating oil Use compressed air to remove excess penetra ting oil from the bearing and the bearing joints Apply n...

Страница 75: ...lphi de to dissolve dirty lubricant Clean away any remaining oil and clean the chain by blowing on it Apply new lubricant once the drive has been cleaned Use a small brush to apply grease to the teeth of the sprockets Multi Purpose Grease or a product of the same quality It is better to use a liquid lubricant on chains so that it can penetrate into them ELIET recom mends using Novation Clear Lube ...

Страница 76: ...ine to be exposed to bad weather At ELIET we strongly recommend that the machine be stored in a dry location Before storing the machine for longer periods it is recommended to perform the following steps Conduct maintenance after 50 hours See 11 2 6 Maintenance after 50 hours of use page 51 Check all nuts and bolts for correct tightness retighten them if necessary Touch up or lubricate areas where...

Страница 77: ... 032 001 002 You can equip your shredder with an infeed speed controller which will enable you to regulate how much oil is being supplied to the feeder the reby increasing or decreasing the speed at which material is fed into the machine Ejection tarpaulin MA 032 001 003 You can fit the blow chute with a special tarpaulin that enables you to precisely direct wood chips vertically For example into ...

Страница 78: ...he blades on the wood Contusions and injuries may occur due to sudden movements by the wood as it is introduced into the feed hopper Risk of injury and cuts to the hands if they come into contact with the blades after opening the shredding chamber Risk of injury through contact with the blades or cutting elements during unclogging maintai ning or cleaning the machine Risk of crushing or catching y...

Страница 79: ... if the machine is not placed at an ergono mic level for working Risk of crushing or bruising the lower parts of the body while moving the machine Risk of crushing your feet between the tracks and driving elements Risk of strangulation or becoming stuck if loose fitting clothing is pulled into the driving mecha nisms or the tracks Risk of becoming crushed between the machine and an obstacle while ...

Страница 80: ...6 mm 6 Hydraulic fluid tank 10 litres 2 6 US gallons Battery 12V Power control ELIET ABM Anti Block Motor system Safe and ergonomic infeed height feeding height 1 000 mm 39 infeed hopper opening 560 x 600 mm 22 x 24 Discharge system discharge height 1 900 mm projection distance 0 5 m 15 m foldable blow chute for transport H 1 500 mm Dimensions LxWxH 1 900 x 860 x 1 670 mm 6ft x 34 x 5 1 2ft low ce...

Страница 81: ...ring company hereby declares that it has conducted a risk analysis and that it is fully aware of the potential hazards and risks associated with the machine In this know ledge the necessary steps have been taken in line with Machine Directive 2006 42 EC in order to ensure absolute safety for the operator when the machine is used correctly The values of the measured sound power level and the guaran...

Страница 82: ...scosity ISO VG 46 cSt Capacity of hydraulic system 10 L 2 65 US gallons References SUNOCO Sunvis 846 WR HV ELF Hydrelf DS 46 SHELL Tellus TD 46 TOTAL Equivis ZS 46 CASTROL Anvol WG 46 TEXACO Rando HDZ 46 MOBIL DTE 15 M ESSO Univis N 46 Lubricant for bearings NOVATIO CLEAR LUBE Lubricant for pivot points NOVATIO CLEAR LUBE Lubricant for friction surfaces NOVATIO PTFE OIL Lubricant for chain transmi...

Страница 83: ...10 49 72 M12 85 125 M14 135 200 M16 210 310 M18 300 430 M20 425 610 M22 580 820 M24 730 1050 M27 1100 1550 M30 1450 2100 Fine thread M8 x 1 27 35 M10 x 1 25 52 69 M12 x 1 5 89 130 M14 x 1 5 145 215 M16 x 1 5 225 330 M18 x 1 5 340 485 M20 x 1 5 475 680 M22 x 1 5 630 900 M24 x 2 800 1150 M27 x 2 1150 1650 M30 x 2 1650 2350 friction factor μ 0 14 ...

Страница 84: ...w Defective engine Machine turns off while operating Overload shaft obstruction Lack of fuel Lack of oil Rear hatch not properly closed Engine defect Electrical circuit not properly protected Loss of power Diminished shredder performance Lack of fuel Fuel supply blocked Low grade fuel Dirty air filter Blunt blades Blow chute or shredding chamber blocked Engine speed too low ABM sensor defect or ma...

Страница 85: ...ushed Safety bar around the hopper has been pushed The operating lever has been set back to the stop position Speed is too low Defective or malfunctioning ABM system Defect in the electrical system of the safety button Defect in the electrical system of the ABM system Solenoid valve problem ABM Broken drive chain ...

Страница 86: ...ff If the oil level is okay the problem could also be caused by an electrical defect 17 4 3 Engine stalls Oil level too low Out of gas Electrical defect 17 4 4 Starter does not react while starting engine The shredding chamber or the emergency safety bar are not where they should be The battery is empty Problem with the electrical system Engine oil level is too low 17 4 5 Capacity decreases Dirty ...

Страница 87: ...odel If the engine is not running the rear wheels are no longer supplied with power If you turn the control handle you will still be able to move the machine slowly by pushing it If the aforementioned suggestions do not work and the engine is no longer running because the blade shaft is blocked we recommend that you take off the drive belts This will free the blade shaft from the engine and the en...

Страница 88: ...vate use after twelve months or 100 running hours of rental use after twelve months or 100 running hours of semi professional or professional use In order to benefit from this warranty customers will have to register their purchased product with ELIET and complete the registration form on our website www eliet eu If you do not have Internet access please fill out the attached registration card and...

Страница 89: ...r agent Step 6 ELIET will send the parts ordered to the dealer under the standard delivery and pay ment conditions Step 7 The defective parts will first be examined by ELIET s technical department prior to the approval or rejection of a warranty claim ELIET reserves the right to exclusively decide whether or not the customer has complied with the one or two year warranty conditions Faulty parts sh...

Страница 90: ...90 English ...

Страница 91: ...91 English ...

Страница 92: ...92 English BZ 201 450 003 ...

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