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© EA Elektro-Automatik in 2022, this information is subject to change without notice

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06230920_manual_ps_10000_3u_15kw_en_01

3.2.2 

Current regulation / constant current / current limiting

Current regulation is also known as current limiting or constant current mode (CC).
The DC output current is held constant by the power supply, once the output current to the load reaches the adjusted limit. 

Then the power supply automatically switches to CC. The current flowing from the power supply is determined by the output 

voltage and the load’s true resistance. As long as the output current is lower than the adjusted current limit, the device will be 

either in constant voltage or constant power mode. If, however, the power consumption reaches the adjusted power value, 

the device will switch automatically to power limiting and sets the output current according to I

MAX

 = P

SET

 / U

IN

 , even if the 

maximum current value is higher. The current set value, as determined by the user, is always an upper limit.
While the DC output is switched on and constant current mode is active, the condition “CC mode active” will be indicated on 

the graphic display with abbreviation 

CC

 and this message will be passed as a signal to the analog interface, as well stored 

as status which can also be read as a status message via digital interface.

3.2.2.1 

Voltage overshootings

In certain situations it’s possible that the device generates a voltage overshooting. Such situations are when the device is 

in CC, with the actual voltage being unregulated, and either a jump in the current set value is initiated which would bring the 

device out of CC or when the load is suddenly cut from the power supply by an external means. Peak and duration of the 

overshooting aren’t exactly defined, but as rule of thumb it shouldn’t exceed a peak of 1-2% of the rated voltage (on top of 

the voltage setting) while the duration mainly depends on the charging state of the capacities on the DC output and also the 

capacity value.

3.2.3 

Power regulation / constant power / power limiting

Power regulation, also known as power limiting or constant power (CP), keeps the DC output 

power of a power supply constant if the current flowing to the load in relation to the output 

voltage and the resistance of load reaches the adjusted value according to P = U * I resp. 

P = U² / R. The power limiting then regulates the output current according to I = sqr(P / R), 

where R is the load’s true resistance. 
Power limiting operates according to the auto-range principle such that at lower output 

voltages higher current flows and vice versa in order to maintain constant power within the 

range P

N

 (see diagram to the right).

While the DC output is switched on and constant power mode is active, then the condition 

“CP mode active” will be shown on the graphic display by the abbreviation 

CP

, as well stored 

as status which can also be read as a status message via digital interface.

3.2.3.1 

Power derating

Primarily, the models in this series are designed for 400 V AC supply, but can also operate on a three-phase supply of 208 V (USA, 

Japan). In order to limit the AC current when running on this low input voltage, they switch to a derating mode which reduces 

the available DC power. In particular, a 5 kW model would reduce to 3 kW, a 10 kW model to 6 kw and a 15 kW model to 9 kW.
The switchover is determined once when the device is powered and depends on the currently present AC supply voltage. It 

means that it cannot switch back and forth between derated and underated mode during operation. The full power is thus 

only available with AC voltages from 380 V or higher.
Once derated, the device would show a permanent information in the display and all values related to the power are reduced 

in their adjustment range. This also applies to master-slave operation of derated units.

3.2.4 

Internal resistance regulation

Internal resistance control (short: CR) of power supplies is the simulation of a virtual internal resistor which is in series to the 

load. According to Ohm’s law, this resistance causes a voltage drop, which will result in a difference between the adjusted 

output voltage and the actual output voltage. This will also work in CC or CP mode whereas the actual output voltage will 

differ even more from the adjusted voltage, because both modes limit the output voltage additionally. CR mode is actually 

running in CV, but will be indicated as CR on display once the adjusted resistance value is reached.

The adjustable resistance range of a particular model is given in the technical specifications. The voltage regulation in de

-

pendency of the resistance set value and the output current is done by calculation in a fast ARM controller, being only a little 

slower than other controllers inside the control circuit. Clarification:

U

Act

 = U

Set

 - I

Act

 * R

Set

P

Set

, I

Set

P

Ri

 = (U

Set

 - U

Act

) * I

Act

Содержание EA-PS 10000 3U

Страница 1: ...EA Elektro Automatik in 2022 this information is subject to change without notice 06230920_manual_ps_10000_3u_15kw_en_01 EA PS 10000 3U Programmable DC Power Supplies MANUAL...

Страница 2: ...s before installation and use27 2 3 2 Preparation 27 2 3 3 Installing the device 28 2 3 4 Connection to AC supply 29 2 3 5 Connection to DC loads 32 2 3 6 Connection of remote sense 34 2 3 7 Grounding...

Страница 3: ...ve MS 64 3 10 2 Series connection 68 3 10 3 SEMI F47 68 4 Service and maintenance 4 1 Maintenance cleaning 69 4 1 1 Battery replacement 69 4 2 Fault finding diagnosis repair 69 4 2 1 Firmware updates...

Страница 4: ...3U 1 1 4 Symbols and warnings Warning and safety notices as well as general notices in this document are shown in a box with a symbol as follows Symbol for a life threatening danger electric shock ha...

Страница 5: ...erson is conducting the disposal Our equipment falls under these regulations and is accordingly marked with the following symbol The device contains a Lithium battery cell Disposal of that battery fol...

Страница 6: ...ermi nal which for safety reasons requires to also cut the device from AC external main switch The same applies to disconnection and reconnection of the AC terminal Capacitors on DC stor ing voltage D...

Страница 7: ...from adjacent live parts Avoid any use of liquids near the equipment Protect the device from wet damp and condensation Do not connect external power sources with reversed polarity to the DC terminal T...

Страница 8: ...technically fit for use 1 7 3 Requirements to the user Any activity with equipment of this type may only be performed by persons who are able to work correctly and reliably and satisfy the requirement...

Страница 9: ...on the Share bus Non critical 1 7 6 Functionality test The operator of the device must decide when to check the device for correct functionality by whom and how often The when could either be before e...

Страница 10: ...typical values from an average device 1 8 1 2 Cooling Power dissipated inside the device heats up air circulating through the device A fan at the end of an air flow channel in which a cooling block i...

Страница 11: ...perature Load regulation CR 0 3 FS 0 1 FS current 0 100 load constant input voltage and constant temperature Protective functions OVP Overvoltage protection adjustable 0 110 UNominal OCP Overcurrent p...

Страница 12: ...EN 61326 1 include tests according to EN 61000 4 2 EN 61000 4 3 EN 61000 4 4 EN 61000 4 5 EN 61000 4 6 Safety protection class 1 Ingress Protection IP20 Environmental conditions Operating temperature...

Страница 13: ...W Resistance range 0 016 26 0 016 26 0 1 160 0 3 520 0 6 1000 Output capacity 7790 F 7790 F 2520 F 393 F 180 F E ciency up to 94 5 1 94 5 1 94 5 1 95 5 1 95 5 1 Insulation Negative DC pole PE 600 V D...

Страница 14: ...up to 94 5 1 94 5 1 94 5 1 95 5 1 95 5 1 Insulation Negative DC pole PE 600 V DC 600 V DC 1000 V DC 1000 V DC 1500 V DC Positive DC pole PE 600 V DC 600 V DC 1000 V DC 1000 V DC 2000 V DC Article num...

Страница 15: ...DC pole PE 600 V DC 600 V DC 1000 V DC 1000 V DC 1500 V DC Positive DC pole PE 600 V DC 600 V DC 1000 V DC 1000 V DC 2000 V DC Article number 06230920 06230921 06230922 06230923 06230924 1 100 Power a...

Страница 16: ...EA Elektro Automatik in 2022 this information is subject to change without notice 16 06230920_manual_ps_10000_3u_15kw_en_01 1 8 4 Views 1 8 4 1 Technical Drawing PS 10000 3U 200 V...

Страница 17: ...EA Elektro Automatik in 2022 this information is subject to change without notice 17 06230920_manual_ps_10000_3u_15kw_en_01 1 8 4 2 Technical Drawing PS 10000 3U 360 V...

Страница 18: ...B stick for data logging and sequencing 5 Rotary knob with push button for settings and control 6 On Off push button with LED status display 1 Master Slave Bus interface to set up a system for paralle...

Страница 19: ...ith a stylus 2 Rotary knob with push button function Left knob turn voltage set value adjustment Left knob push shift the decimal position cursor of the voltage value for adjustment Right knob turn cu...

Страница 20: ...TCP CAN CANopen or EtherCAT can be added These enable the devices to be connected to standard industrial buses simply by changing or adding a small module The configuration if necessary at all is sim...

Страница 21: ...for RS232 CANopen Profibus ProfiNet ModBus TCP EtherCAT or CAN are available Details about the interface modules and the programming of the device using those interfaces can be found in separate docu...

Страница 22: ...e set value of the simulated variable internal resistance and its actual value are only visible while resistance mode is activated When the DC output is switched on the actual regulation mode is displ...

Страница 23: ...g this area as long as it s not locked The display changes to The physical quantities on the depiction of the knob shows the current assignment With a power supply the left knob is always assigned to...

Страница 24: ...HMI_FILES if the drive were to be assigned the letter G The control panel of the device can read the following file types and names from a stick File name Description profile_ your_text csv Previousl...

Страница 25: ...toring is always available Switch off device before adding or removing modules 1 9 9 Analog interface This 15 pole Sub D socket on the back side of the device is provided for remote control of the dev...

Страница 26: ...keep the con nections as short as possible Figure 7 Master slave bus ports 1 9 13 Ethernet port The RJ45 LAN Ethernet port on the rear side of the device is provided for communi cation with the device...

Страница 27: ...or damage and completeness using the delivery note and or parts list see section 1 9 3 Scope of delivery An obviously damaged device e g loose parts inside damage outside must under no circumstances b...

Страница 28: ...ed by installation of the device in a 19 rack cabinet with lockable doors or by applying further measures additional cover etc A device in a 19 chassis will usually be mounted on suitable rails and in...

Страница 29: ...always be wired to the AC plug There is furthermore a ground ing point beneath the AC filter box which is required to be connected to PE via a separate PE line for the primary reason of grounding the...

Страница 30: ...d and installed Installation steps 1 Remove the two screws from the AC filter box as marked in Figure 10 below 2 Place the bracket and fix it with the included longer screws M3x8 and spring curved was...

Страница 31: ...quires two or three phases of a three phase AC supply In case multiple units with 5 kW or 10 kW power rating are connected to the same main terminal it s recommended to take care for balanced current...

Страница 32: ...esent on the DC terminal also after disconnection of that external source The DC output terminal is on the rear side of the device and isn t protected by a fuse The cross section of connection cables...

Страница 33: ...be in stalled when operating the device There are breakouts so that the DC cables can be laid in various directions The connection angle and the required bending radius for the DC cable must be taken...

Страница 34: ...nse cable close to DC cable to the load etc to damp or avoid possible oscillation If necessary an additional capacitor should be installed at the load consumer to eliminate oscillation The Sense cable...

Страница 35: ...nd if necessary corrected on initial installation and after module exchange Common ESD protection procedures apply when inserting or exchanging a module The device must be switched off before insertio...

Страница 36: ...and is usually integrated in current operating systems such as Windows 7 or 10 But it s strongly recommended to use the included driver installer on USB stick to gain maximum compatibility to our soft...

Страница 37: ...nt voltage operation CV The DC output voltage of a power supply is held constant on the adjusted value unless the output current or the output power according to P UOUT IOUT reaches the adjusted curre...

Страница 38: ...P U R The power limiting then regulates the output current according to I sqr P R where R is the load s true resistance Power limiting operates according to the auto range principle such that at lowe...

Страница 39: ...ng temperature range of the device After cooling down the device can automatically switch the DC terminal back on depending on the setting of parameter DC output State after OT alarm Also see section...

Страница 40: ...requires to power cycle the unit During normal operation of the power supply this alarm should not trigger There are however situations which can trigger the alarm like when working with voltages clo...

Страница 41: ...be ignored until the device has finished booting and is ready to work While manually operated and while also being connected to any remote control equipment via any of the interfaces the device could...

Страница 42: ...d to select the internal voltage controller speed which as a result impacts the voltage settling time Also see 3 2 1 1 Voltage regulation peaks Slow the voltage controller will be a little slower the...

Страница 43: ...signals OVP or OCP Alarm OVP OPP Pin 14 signals OVP or OPP Alarm OCP OPP Pin 14 signals OCP or OPP Alarm OVP OCP OPP Pin 14 signals any of the three alarms Pin 15 Pin 15 of the analog interface see se...

Страница 44: ...n t supposed to be permanently on It s identical to the setting in menu HMI setup Initialize system Tapping this touch area will repeat the initialization of the master slave system in case the detect...

Страница 45: ...supported com munication protocols ModBus and SCPI This can help to avoid mixing both protocols and to receive unreadable messages for example when expecting an SCPI response and getting a ModBus res...

Страница 46: ...f the default subnet mask is not suitable Gateway Here a gateway address can be allocated if required DNS address Here the addresses of the first and second Domain Name Servers DNS can be defined if n...

Страница 47: ...cyclic send of set values along with status For more information refer to the programming guide Default 200h Cyclic Read Time Status Activation deactivation and time setting for the cyclic read of st...

Страница 48: ...ring Default values off 5 s Range 5 65535 Protocols Communication protocols Enables or disables SCPI or ModBus communication protocols for the device The change is im mediately effective Only one of b...

Страница 49: ...djusted power set value is 8000 W then the set value first would have to be reduced to 6000 W or less in order to set P max down to 6000 W 3 4 5 Changing the operating mode In general the manual opera...

Страница 50: ...sted value How to adjust set values U I P or R with the rotary knobs 1 First check if the value you want to change is already assigned to one of the rotary knobs The main screen displays the assignmen...

Страница 51: ...on the stick where the layout of the log data is the same as when logging via PC with software EA Power Control The advantage of USB logging over PC logging is the mobility and that no PC is required...

Страница 52: ...de is active refer to section 3 4 5 Unlike the logging on PC every log start here creates a new log file with a counter in the file name starting generally with 1 but minding existing files 3 4 8 4 Sp...

Страница 53: ...om HMI firmware version 2 02 the devices feature a manually callable HMI operated visual depiction of the temporal run of the actual values of voltage current and power called the graph It can t recor...

Страница 54: ...controlled by software or some electronic device but it s required to make adjustments at the device or deal with emergency Activating condition Local causes the following If remote control via the d...

Страница 55: ...the one being used for remote control It thus means that the monitoring can become temporarily inactive when the device leaves remote control It s furthermore based on a user definable timeout which w...

Страница 56: ...adjustment limits U max I max etc which would clip setting excess values for the DC output Also see section 3 4 4 Adjustment limits Before you begin please read these important notes about the use of...

Страница 57: ...2 5 at IMax 2 mA Short circuit proof against AGND 10 CMON AO Actual current 0 10 V or 0 5 V correspond to 0 100 of INom 11 AGND POT Analog ground For xSEL xMON and VREF 12 R ACTIVE DI R mode on off Of...

Страница 58: ...agrams above In remote control pin REM SB is used to switch the DC output of the device on and off This function is also available without remote control being active and can on the one hand block the...

Страница 59: ...d on or off by pushbutton or digital command LOW Inverted HIGH Inverted The DC output will be switched off and locked Later it can be switched on again by toggling the pin During lock pushbutton or di...

Страница 60: ...il AC supply over or undervoltage Triggers an alarm in case the AC supply is out of specification or when the device is cut from supply for example when switching it off with the power switch The DC t...

Страница 61: ...ese are permanently compared to the actual values of voltage current and power on the DC output 3 Set the threshold for the protections relevant to your application if the default value of 110 is unsu...

Страница 62: ...en activated in the Lock screen another requester will pop up asking you to enter the PIN before it finally unlocks the HMI 3 8 Locking the adjustment limits and user profiles In order to avoid the al...

Страница 63: ...file change can also be accompanied by a change in HMI language On calling up the menu page and selecting a profile the most important settings can be seen but not changed How to save the current valu...

Страница 64: ...s Principle view without load or source Share bus connection Master slave bus 3 10 1 1 Restrictions Compared to normal operation of a single device master slave operation has some restrictions The MS...

Страница 65: ...of the actual values of all the units The ranges for setting the values adjustment limits protections OVP etc of the master are adapted to the total number of units Thus if e g 5 units each with a pow...

Страница 66: ...ster unit Step 1 Configuring all slave units 1 While the DC output is switched off tap on in the main screen to access the Settings menu Swipe up to find group Master slave and tap it 2 Tapping on the...

Страница 67: ...ts as a safety measure and the master will report this situation in the display with a pop up telling Master slave security mode Then the MS system has to be re initialized either with or without prio...

Страница 68: ...ing an update SEMI F47 specifies a voltage sag in steps with increasing voltage Sag of Duration at 50 Hz Duration at 60 Hz Duration in seconds 50 10 cycles 12 cycles 0 2 30 25 cycles 30 cycles 0 5 20...

Страница 69: ...antee If a return for checking or repair is to be carried out ensure that the supplier has been contacted and it s clarified how and where the equipment should be sent the device is in fully assembled...

Страница 70: ...ource with reversed polarity has been connected to the DC terminal Damage of the in ternal secondary power stage Low With all application that require to connect an exter nal source to the device espe...

Страница 71: ...adequately and send it together with a detailed description of the fault and if still under guarantee a copy of the invoice to the following address 5 2 Contact options Questions or problems with oper...

Страница 72: ...mation is subject to change without notice EA Elektro Automatik GmbH Co KG Helmholtzstr 31 37 41747 Viersen Phone 49 2162 3785 0 Fax 49 2162 1623 0 ea1974 elektroautomatik com www elektroautomatik com...

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