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Installation manual

Washer-extractors

WP4700H – WP4900H – WP41100H

WPB4700H – WPB4900H – WPB41100H

05201053/GB

06.18

Translated from french

Содержание WP41100H

Страница 1: ...Installation manual Washer extractors WP4700H WP4900H WP41100H WPB4700H WPB4900H WPB41100H 05201053 GB 06 18 Translated from french ...

Страница 2: ... ...

Страница 3: ...nstallation 3 7 Instructions to fit the machine on ground 4 7 Assembling of the partition for barrier machine 5 7 Water connections 6 7 Steam connection 8 7 Drain connection 10 7 Air vent connection 11 7 Liquid detergents connection 12 7 Connection on the A8 output relay card 14 7 Electrical connection 15 7 Compressed air connection 20 7 Remove of the transport locks fitted 21 7 Operating inspecti...

Страница 4: ...acturers the quantities of detergents strictly necessary Forseeing its recycling this machine is fully dismantle This machine is free from any asbestos Our machine packing complies with the provisions of rule 98 639 dated July 20th 1998 regarding environmental demands For additional information do not hesitate to consult our environmental department Scrapping of machine When the machine is no long...

Страница 5: ... warns the user of the presence of high temperatures which could cause severe burns Some surfaces can reach close to 200 C 392 F Explanation of graphic symbols Preliminary instructions Before any use it is compulsory to read the instruction handbook Users must have learnt how the machine operates The identification plate is placed on the loading side of the machine In order to prevent any risk of ...

Страница 6: ...age The safety devices of the cage door s should in no case be made inoperative The machines comply with the European Directive EMC Electromagnetic Compatibility They have been tested in laboratory and approved as such It is so prohibited to add wires or non shielded electric cables in the cabinets strands or cables troughs Considering that the volume of the cage is superior to 150 liters the stan...

Страница 7: ...ng mask gloves and eye protectors Handle with care Consult the use and first aid advice on the packings Do not dispose pure products in the environment Ensure that the machine is not loaded beyond its nominal capacity see Specific load in the instruction booklet s technical characteristics An excessive load has consequences for the lifetime of the machine s organs as follows Rapid destruction of t...

Страница 8: ...lutely useless to flush the affected sites after each injection because the harmful dribble always occurs later after the machine is no longer in use One seemingly foolproof solution for dribbling chemicals which we highly recommend but obviously cannot guarantee is to locate the chemical tanks and pumps well below the injection point on the machine so the contents of the injection tube s cannot s...

Страница 9: ...lves for the other supplies steam thermal fluid compressed air to stop and lock their handle with a padlock Open the fixed protectors casings doors with the key provided or a special tool Close and carefully lock the fixed protectors Unlock the stop valves and the main switch Do the maintenance A red insert at the beginning of this instruction handbook schematically shows the locking and tagging p...

Страница 10: ... machine Handling Before any handling check that the four transport locks fitted B are still in place and well tightened and so the four casing locks A To do so remove the side casings and check presence of four locks B and the down casings for the four locks A Check also that the load cells are free of the tub assembly weighing option N B To handle the machine you must imperatively reassemble the...

Страница 11: ...carried out from the front or back and at the centre of the machine using forks with minimum length of 1 50 m 59 CAUTION You should never handle the machine in its longitudinal side any other than shown on the drawing below with a fork lift truck Important risk of parts deterioration for those fixed under the machine ...

Страница 12: ...2413 3 4 Notice Date Page 05201053 INSTALLATION MANUAL 4 Handling CAUTION In order to avoid any bending of casings you should never climb and stand on top of the machine ...

Страница 13: ... B Size C Washer extractor Type 700 1690 67 1720 68 2330 92 Washer extractor Type 900 1670 66 1970 78 2330 92 Washer extractor Type 1100 1680 66 2180 86 2330 92 Weight Weight in kg lb machine crate Electric Steam T F Washer extractor Type 700 2900 6395 2900 6395 Washer extractor Type 900 3100 6836 3100 6836 Washer extractor Type 1100 3280 7233 3280 7233 ...

Страница 14: ...09 16 09 681 26 78 150 8 84 L 235 9 25 240 9 4 Ø 110 4 33 Ø 200 7 87 H1 I 176 6 9 271 10 65 520 34 02 485 30 68 395 29 30 F D E H1 H2 H3 305 11 99 575 22 59 K N H1 H2 G E J D M 30 1 18 390 15 33 H3 145 5 67 T F V W 72 11 V W 264 156 07100140 Notice Date Page 05201053 INSTALLATION MANUAL Washer extractor type 700 standard Top view Example of drain connection Left view Front view 6 Technical charact...

Страница 15: ...Stuffing box for main cable Supply voltage 380 415 V 3 E 50 60 Hz Installed electric power 65 7 kW 11 7 kW 11 7 kW Installed heating power 54 kW Electric consumption for a normal cycle 17 8 kWh h 1 8 kWh h 1 8 kWh h Heat loss 3 of installed heating power Steam inlet Standard DN 25 1 BSP Low pressure DN 32 1 BSP Maximum supply pressure 600 kPa 87 psi 600 kPa Steam instaneous flow rate at 600 kPa 24...

Страница 16: ...5 10 04 409 16 09 681 26 78 150 8 84 L 235 9 25 240 9 4 Ø 110 4 33 Ø 200 7 87 H1 I 176 6 9 271 10 65 520 34 02 485 30 68 395 29 30 F D E H1 H2 H3 305 11 99 690 27 11 K N H1 H2 G E J D M 30 1 18 390 15 33 H3 145 5 67 T F 72 11 V W V W 264 156 Notice Date Page 05201053 INSTALLATION MANUAL Washer extractor type 900 standard Top view Example of drain connection Left view Front view 6 Technical charact...

Страница 17: ...ffing box for main cable Supply voltage 380 415 V 3 E 50 60 Hz Installed electric power 87 7 kW 15 7 kW 15 7 kW Installed heating power 72 kW Electric consumption for a normal cycle 24 3 kWh h 2 3 kWh h 2 3 kWh h Heat loss 3 of installed heating power Steam inlet Standard DN 25 1 BSP Low pressure DN 32 1 BSP Maximum supply pressure 600 kPa 87 psi 600 kPa 87 psi Steam instaneous flow rate at 600 kP...

Страница 18: ...75 81 55 790 31 05 305 11 99 30 1 18 390 15 33 240 9 4 L 235 9 25 990 38 9 1 m 40 2040 80 17 320 12 573 1715 67 4 H3 145 5 67 240 9 4 Ø 110 4 33 Ø 200 7 87 H1 I 176 6 9 271 10 65 520 34 02 485 30 68 395 29 30 F D E T F V W 72 11 V W 264 156 Notice Date Page 05201053 INSTALLATION MANUAL Washer extractor type 1100 standard Top view Example of drain connection Left view Front view 6 Technical charact...

Страница 19: ...m Stuffing box for main cable Supply voltage 380 415 V 3 E 50 60 Hz Installed electric power 91 kW 19 kW 19 kW Installed heating power 72 kW Electric consumption for a normal cycle 25 3 kWh h 2 4 kWh h 2 4 kWh h Heat loss 3 of installed heating power Steam inlet Standard DN 25 1 BSP Low pressure DN 32 1 BSP Maximum supply pressure 600 kPa 87 psi 600 kPa 87 psi Steam instaneous flow rate at 600 kPa...

Страница 20: ... 50 1 97 100 3 93 R P 30 1 18 69 2 78 114 5 4 5 1496 58 79 K N M H2 G 409 16 09 681 26 78 J 1 m 40 1 m 40 T 101 3 99 150 8 84 L 181 7 26 236 9 27 H1 240 9 4 Ø 110 4 33 H1 I D E F 176 6 9 271 10 65 866 34 02 781 30 68 746 29 30 E F D D E 145 5 67 H3 Ø 200 7 87 72 11 V W 264 156 V W 07100141 Notice Date Page 05201053 INSTALLATION MANUAL 6 Technical characteristics Washer extractor type 700 barrier F...

Страница 21: ...15 V 3 E 50 60 Hz Installed electric power 65 7 kW 11 7 kW 11 7 kW Installed heating power 54 kW Electric consumption for a normal cycle 17 8 kWh h 1 8 kWh h 1 8 kWh h Heat loss 3 of installed heating power Steam inlet Standard DN 25 1 BSP Low pressure DN 32 1 BSP Maximum supply pressure 600 kPa 87 psi 600 kPa Steam instaneous flow rate at 600 kPa 240 kg h 240 kg h Steam consumption for a normal c...

Страница 22: ...2 573 1715 67 4 L 181 7 26 O P 1800 70 86 100 3 94 100 3 94 100 3 94 2080 81 88 30 1 18 236 9 27 H1 82 3 2 G 256 10 26 240 9 4 Ø 110 4 33 H1 I D E F 176 6 9 271 10 65 866 34 02 781 30 68 746 29 30 E F D D E H3 145 5 67 H1 H2 H3 100 3 93 50 1 97 100 3 93 R P Ø 200 7 87 72 11 V W 264 156 V W Notice Date Page 05201053 INSTALLATION MANUAL 6 Technical characteristics Washer extractor type 900 barrier F...

Страница 23: ... V 3 E 50 60 Hz Installed electric power 87 7 kW 15 7 kW 15 7 kW Installed heating power 72 kW Electric consumption for a normal cycle 24 3 kWh h 2 3 kWh h 2 3 kWh h Heat loss 3 of installed heating power Steam inlet Standard DN 25 1 BSP Low pressure DN 32 1 BSP Maximum supply pressure 600 kPa 87 psi 600 kPa 87 psi Steam instaneous flow rate at 600 kPa 240 kg h 240 kg h Steam consumption for a nor...

Страница 24: ...12 573 1715 67 4 L 181 7 26 O P 2030 79 92 100 3 94 100 3 94 100 3 94 2080 81 88 30 1 18 110 4 33 236 9 27 82 3 2 G 256 10 26 72 11 V W V W 264 156 240 9 4 Ø 110 4 33 H1 I D E F 176 6 9 271 10 65 866 34 02 781 30 68 746 29 30 E F D H1 H2 H3 H3 145 5 67 100 3 93 50 1 97 100 3 93 R P Ø 200 7 87 V W Notice Date Page 05201053 INSTALLATION MANUAL 6 Technical characteristics Washer extractor type 1100 b...

Страница 25: ...0 415 V 3 E 50 60 Hz Installed electric power 91 kW 19 kW 19 kW Installed heating power 72 kW Electric consumption for a normal cycle 25 3 kWh h 2 4 kWh h 2 4 kWh h Heat loss 3 of installed heating power Steam inlet Standard DN 25 1 BSP Low pressure DN 32 1 BSP Maximum supply pressure 600 kPa 87 psi 600 kPa 87 psi Steam instaneous flow rate at 600 kPa 240 kg h 240 kg h Steam consumption for a norm...

Страница 26: ...ished from measurements made on machine at points A B C and D Weighted sound pressure level A in dB A Washer 700 Washer 900 Washer 1100 without insulation without insulation without insulation washing high spin washing high spin washing high spin extraction extraction extraction A 63 5 82 2 63 5 82 66 81 5 B 64 81 3 64 2 81 66 81 5 C 63 83 9 63 8 83 67 83 D 64 82 7 64 2 83 67 83 ...

Страница 27: ...2413 14 6 Notice Date Page 05201053 INSTALLATION MANUAL 6 Technical characteristics This page is left blank on purpose ...

Страница 28: ...tallation must be done by competent technicians in accordance with local codes and regulations When there are not local codes and regulations the installation must be comply with European standards applicable The machine must be installed on a perfectly even surface strong and horizontal capable resisting to the efforts shown in the technical characteristics Adjustment of the machine by addition o...

Страница 29: ...machine 1 instruction handbook Clarus Control memory card converter handbook 3 keys for frames 4 dowells dia12x80 1 or 2 connection bellows Ø 110 mm and 2 or 4 collars for drain 1 or 2 plate s for drain 2 or 3 inlet water flexibles 4 or 6 fiber seals 4 or 6 connection nipples 4 bolsters 4 wedges see explanation for the setting 2 or 3 waters filters Extra accessories for steam heating machine 1 pip...

Страница 30: ... the ground Place the machine on a perfectly even surface and horizontal Control this using a water level see drawing Each point must be level If the defect is lower than 10 mm you can stall the machine You must do again the ground in the opposite case Mark out the drill holes for the securing bolts and drill them so as to insert the 4 bolts Ø 12x80 they will secure the machine to the floor Bolste...

Страница 31: ...ster and the soles to stabilize the machine When this trial stalling is realized apply obligatory the glue type SILICOMET on every bolster face and under the soles of the machine see drawing The indicated faces on the drawing must be aligned Apply equally glue to each face of the used wedges Put the machine in position and secure it with the bolts F without tighten Electrical safety device As rubb...

Страница 32: ...tion of the machine Centre and align the washer extractor with the frame P 60 x 100 mm 2x4 maximum provided by customer Place the rubber seal R inside the aluminium extruded section S Srew the aluminium extruded section S on the frame or on the optional plates P Machine type 700 900 1100 Size A mm inch 1570 61 81 1800 70 86 2030 79 92 Size B mm inch 2080 81 89 2080 81 89 2080 81 89 Size C mm inch ...

Страница 33: ...erent inlets U Manual stop valve DN 32 1 BSP provided by customer X Nipple 1 provided Y Flexible pipe DN 32 length 80 cm provided D Hot water inlet DN 32 1 BSP female T max 60 C E Hard water inlet DN 32 1 BSP female F Cold soft water inlet option DN 32 1 BSP female B Water filter provided A Washer extractor Water supply pressure 50 kPa 7 25 psi mini Water supply pressure 300 kPa 43 5 psi maxi It i...

Страница 34: ...ing is 3 bar for the pressure You must adjust the electrovalves according to the water pressure of your network Unscrew the nut C of each electrovalve and screw the screw B up to the end For a 1 bar pressure unscrew the screw B of 17 1 3 rounds 26 mm For a 2 bars pressure unscrews the screw B of 4 1 3 rounds 6 mm For a 3 bars pressure unscrews the screw B of 3 1 3 rounds 5 mm For a 4 bars pressure...

Страница 35: ... DN 25 1 BSP provided length 70 cm U Pipe union male female DN 25 1 BSP provided Steam connection standard The inlet pipe to the machine has to be fit with a manual stopping valve to ease installation and maintenance and a flexible steam supply pipe to allow reliable running of automatic weighting system Hereunder values apply to the steam pressure Recommended pressure 300 600 kPa 3 at 6 kg cm 43 ...

Страница 36: ...r DN 32 1 BSP provided F Steam flexible pipe DN 32 1 BSP provided length 70 cm U Pipe union male female DN 32 1 BSP provided Steam connection low pressure The inlet pipe to the machine has to be fit with a manual stopping valve to ease installation and maintenance and a flexible steam supply pipe to allow reliable running of automatic weighting system Hereunder values apply to the steam pressure R...

Страница 37: ...4 F It should be connected to the waste water general network in accordance with local codes and regulations Adapt and connect the machine s exhaust sleeve to the waste waters collector rubber bend and connection nozzle are supplied in the machine with collars Drawing of drain connection to waste waters collector Connect the durit to the connect nozzle Seal and fix the nozzle using 2 screws Them c...

Страница 38: ...on The air vent of the drum opens on the top of the machine Connect the bent hose to this opening Connect the air vent to the outside of the laundry in accordance with tte legislation The air vent should resist to 100 C 212 F temperature and allow the condenses to return to the machine Air vent ...

Страница 39: ...cularly aggressive To avoid the machine s rubbers from being attacked dilute imperatively all of your detergents before letting them flow into the machine ADVISE IF USING LIQUID DETERGENTS After use there is always chemical remaining in the liquid detergents dosing pipes When the machine is not running this detergent may slowly drip and so quickly corrode the parts in contact with In order to avoi...

Страница 40: ... advise you to use one of the two systems shown hereby to connect your liquid detergents Single inlet dose collector with a compulsory rinsing device Multi inlet dose collector with a compulsory rinsing device Washer extractor D0667 Water Collector Scoops Rinsing Soap box rinsing electrovalve Water Washer extractor Water Water Scoops Rinsing Collector Soap box rinsing electrovalve Pump Liquids det...

Страница 41: ...ne To connect the wires on the J802 terminal block introduce a screwdriver in the upper aperture to open the cable clamp c common of electrovalves 1 electrovalve 1 2 electrovalve 2 3 electrovalve 3 4 electrovalve 4 5 electrovalve 5 6 electrovalve 6 7 electrovalve 7 8 electrovalve 8 9 electrovalve 9 10 electrovalve 10 11 electrovalve 11 12 electrovalve 12 13 electrovalve 13 14 electrov 14 contrôlé ...

Страница 42: ...t be undertaken by qualified personnel CAUTION Ensure that the electrical voltage is correct and that the power of your supply is sufficient before connecting the machine The use of power electronics variator or filter for example may lead to unexperted release of breakers with 30 mA differential current device To avoid these untimely activations you ought to use differential protecting systems wi...

Страница 43: ... the 3 phases on the main switch see marks L1 L2 L3 and connect the earth wire on the earth terminal PE of this main switch check operation see chapter no 8 Stuffing box Pass the power supply cable of the machine trough the stuffing box on the top of the machine Caution the main switch must be removed in order to have easy access to the connection terminals Remove the outer sections A and the inne...

Страница 44: ...2 L1 D1518 24Vdc 0V S R 400V 50Hz Notice Date Page 05201053 INSTALLATION MANUAL 7 Installation Connection diagrams for the control circuit power supply T1 The tension of the control circuit delivered by the power supply must be 24 volts dc The supply tension for your machine is normally of 400 volts between phases this tension can however be different The potentiometer allows to adjust the tension...

Страница 45: ...bles below Table 1 in accordance with EN Standard 60204 1 Values given for Cable with copper conductors Cable with PVC insulation for other insulants see Table 3 Ambient temperature 40 C max for others see Table 2 Three phase cable under load without including starting currents BT C E cable layout Maximum Admissible Current Cable section Seated in Cable Duct Wall Cable or Cable Trough Fixing Tray ...

Страница 46: ... fixing we obtain a minimum cable section of 3 x 25 mm It is necessary to use an HPI type differential circuit breaker with a high level of immu nity to prevent inadvertent tripping For cable cross section and circuit breakers with correction factors the cross section of the circuit breaker cables and gauge must be adjusted The cable section and rating values of the table circuit breaker below are...

Страница 47: ...d be installed on the machine s compressed air supply The supply pipe should accept a pressure of at least 1 Mpa 10 bar 145 psi Connection diameter rapid action hose coupling DN 6 0 24 for hose Ø 6 8 mm Nota to avoid too big head losses the compressed air supply pipe should be bigger in diameter than the coupling diameter DN 8 for example in this case put a 6 8 8 10 adapter Advised pressure 550 70...

Страница 48: ...ble to assemble them again in case you would need to lift the machine Nota Never handling the machine without the transportation bridles Weighing option Unscrews the fixing screws of the transportation bridles B You must connect the compressed air to go up the tub assembly and release the bridles the machine must not be under voltage For this push on the orange button of the D1 D2 distribution uni...

Страница 49: ... MANUAL 7 Installation CAUTION Before starting the appliance please remove the bottom guard and check that the magnetic detector is correctly aligned NOTE For barrier machines repeat this step on the second door Magnetic detector for tank door safety ...

Страница 50: ...he various machine functions manually is described in the chapter Machine operation under the heading Manual operation Switch on the machine s main switch and check the voltage on the three phases 3 x 400 volts Check the direction of rotation of the cage during spinning The cage should rotate as shown by the arrow on the hereby drawing Check this point especially if you have changed the machine s ...

Страница 51: ...l for wash action Start heating by programming a final temperature Check that the steam valve opens or the heating element relay reacts as appropriate Check that the detergents container is working as they should Check the water and steam connections and the drain valve for signs of any leakages Empty the water from the machine and open its door Automatic operation Check that the external switch o...

Страница 52: ...al 30 mild 30 very mild 40 Wash by hand Do not wash Bleaching The triangle symbolizes bleaching Bleaching allowed chlorine or oxygen Bleaching allowed only oxygen Do not bleach Dry or water The circle symbolizes dry or cleaning water cleaning Normal dry cleaning with perchlo roethyl solvent of hydrocarb Mild dry cleaning with perchlo roethyl solvent of hydrocarb Normal dry cleaning with solvent of...

Страница 53: ... or l 1 gal 277 41 cu in gallon U S A 1 gal 3 785 33 dm3 or l 1 gal 231 cu in horse power 1 HP 0 745 7 kW 1 HP 1 013 9 ch inch 1 in 25 4 mm joule 1 J 0 000 277 8 Wh 1 J 0 238 92 cal kilogramme 1 kg 2 205 62 lb kg cm2 1 kg cm 98 066 5 Pa 1 kg cm 0 980 665 bar 1 kg cm 10 000 mm H2 O 1 kg cm 735 557 6 mm Hg pound 1 lb 453 592 37 g meter 1 m 1 093 61 yd 1 m 3 280 83 ft 1 m 39 37 in cubic meter 1 m 1 0...

Страница 54: ...2413 3 9 Notice Date Page 05201053 INSTALLATION MANUAL This page is left blank on purpose 9 Appendices ...

Страница 55: ... ...

Страница 56: ...Electrolux Laundry Systems Sweden AB 341 80 Ljungby Sweden www electrolux com professional Share more of our thinking at www electrolux com ...

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