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Service manual

Compass Control

Tumble dryers

T4130, T4190

487 05 40 81/EN

08.36

Содержание T4130

Страница 1: ...Service manual Compass Control Tumble dryers T4130 T4190 487 05 40 81 EN 08 36 ...

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Страница 3: ...8 Connector numbers 9 Usage of the connections 11 Program unit 13 Menu tree 13 Engaging service mode 14 Service 16 Config 1 22 Config 2 29 Troubleshooting 41 Generel 41 Error codes overview 42 Check list error codes related to overheating 43 E03 E24 44 Contents ...

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Страница 5: ...of the measurement Note It is very important that the board is protected from static electricity Remember Always use an earthed wrist strap Without the antistatic wrapping the board is unprotected Keep all subjects away from the board which can cause static electricity Subjects like plastic foam plastic nylon or cellophane wrapping are all big dischargers of static electricity Static electricity c...

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Страница 7: ...me the dryer it is necessary to switch the print board into programming mode Glossary Auto Stop The tumble dryer stops automatically when the clothes are dry AHL Apartment House Laundry Communal laundries Housing block laundries GN Natural gas LPG Bottle gas OPL On Premises Laundry Institutional laundries PCB Printed Circuit Board RMC Residual Moisture Control The tumble dryer has residual moistur...

Страница 8: ...a is printed on a label see fig 1 The label is affixed on the print board which is facing downward towards the drum The label is only visible when the print board is demounted Parameter version The parameter version is only readable in menu 1 3 2 see section Program Unit Description 487027927002005450050 1 Hardware version Part number 487 02 79 27 Revision 00 Year 2005 Week 45 Serial number 0050 ...

Страница 9: ...rd The usage of the connections appears from the wiring diagrams supplied with the dryer The positionings of P1 P23 are shown on the following page High voltage on the printed circuit board Do not touch the printed circuit board The shaded areas indicate high voltage Description Warning The shaded areas indicate high voltage See view 2 next page 1 See view 1 next page ...

Страница 10: ...10 Description P23 P19 P18 P1 P2 P3 P4 P5 P21 P16 P17 P22 View 1 P7 P6 P15 P14 P13 P12 P11 P10 Seeview 1 P8 P9 View 2 ...

Страница 11: ... Els Network P8 18V AC out P9 18v AC in P10 RMC P11 RS 232 internal use incl 24V DC P12 RS 232 programme P13 Data bus incl 24V DC P14 Data bus incl 24V DC P15 Gas control P16 Rotary Compass Control P17 Display Compass Control P18 Temperature sensor and filter input P19 External gas reset and service switch P20 Discount and external error option P21 Free drying P22 CP CMS CMSNCB ESS PCR P23 CMD ...

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Страница 13: ...ual Seeprogrammingmanual Seeprogrammingmanual HEAT DIRECTION EXT SIGNAL FAN DRUM DOOR CLOSED VACUUM EXTERNAL INPUT PRICE REDUCTION FILTER CLOSED OVERHEAT GAS INPUT FAN OVERHEAT DRUM OVERHEAT FREE DRY COIN 1 COIN 2 QUICK START 1 QUICK START 2 ANALOG SOFTWARE VERSION PARAMETER VERSION BUTTON CLICK STANDBY VALUE STANDBY VALUE BLINKS FINAL BLINKS TIMEOUT DISPLAY SEC TIMEOUT END BUZZ SEC SHOW TIME SHOW...

Страница 14: ...able in this mode This service manual describes functions and programming instructions for the following submenus SERVICE CONFIG 1 CONFIG 2 For other submenus please refer to the programming manual To save changes to the machine s memory they must be confirmed in a menu that is displayed automatically whenever a change has been made Fig 1 Fig 2 Fig 3 MAIN MENU MENU 1 SERVICE PARAMETER PROGR STATIS...

Страница 15: ...s turned on BOOT MODE There is a possibility that the CPU board is in Boot mode In Boot mode new software for the CPU board can be downloaded A special PC program is required Boot mode All 4 LEDs for the choice of temperature is lit and the display is turned off In order to engage the CPU board in boot mode it must already be engaged in service mode and then the gas reset button B must be pressed ...

Страница 16: ...e it is possible to control the machine functions individually control the sensor signals to the CPU board check the communication in the machine control system check the display Engage the service mode and select the row SERVICE in the main menu and press the knob The display now shows the different submenus in the service program ACTIVATE OUTPUTS SHOW INPUTS ARTICLE NUMBER SHOW COM PORTS STATUS ...

Страница 17: ...ARD ACTIVATE OUTPUTS MENU 1 1 1 HEATSHOW INPUTS DIRECTION EXT SIGNAL FAN DRUM ACTIVATE OUTPUTS Select the row ACTIVATE OUTPUTS and press the knob The display now shows the functions outputs which can be activated HEAT DIRECTION EXT SIGNAL FAN DRUM Select function and press the knob Fig 9 Fig 8 Program unit ...

Страница 18: ...LTER CLOSED SHOW INPUTS Select the row SHOW INPUTS and press the knob The display now shows the sensor signals inputs which can be controlled DOOR CLOSED VACUUM EXTERNAL INPUT PRICE REDUCTION FILTER CLOSED OVERHEAT GAS INPUT FAN OVERHEAT DRUM OVERHEAT FREE DRY COIN 1 COIN 2 QUICK START 1 QUICK START 2 ANALOG Select function and press the knob More inputs can be activated simultaneously Fig 11 Fig ...

Страница 19: ...MBER and press the knob The display now shows a list of which article numbers and versions can be displayed see below SOFTWARE VERSION Select the row SOFTWARE VERSION and press the knob The display now shows the software version PARAMETER VERSION Select the row PARAMETER VERSION and press the knob The display now shows the parameter version Fig 13 Fig 12 14 6204 ARTICLE NUMBER MENU 1 3 2 PARAMETER...

Страница 20: ...e row SHOW COM PORTS and press the knob The display now shows the status for communication according to the current protocol STATUS I O BOARD Select the row STATUS I O BOARD and press the knob The display now shows the status for the I O BOARD Fig 15 16 6204 SERVICE MENU 1 5 STATUS I O BOARD DISPLAY TEST EXIT Fig 16 ...

Страница 21: ...PLAY TEST Select the row DISPLAY TEST and press the knob The display shows a checked grid for checking that all segments in the display are intact By turning the knob two different grids are shown Press the knob to return to the previous menu Fig 17 18 6204 Fig 18 ...

Страница 22: ...e row CONFIG 1 in the main menu and press the knob In the display following submenus are now shown USER INTERFACE SHOW COUNTER LANGUAGE SPECIAL CONTROL I O ADDRESS Select a submenu and press the knob Fig 20 Fig 19 Program unit 6204 19 MAIN MENU MENU 4 CONFIG 1 CONFIG 2 COIN VALUE QUICK START BUTTONS ADJUST DISPLAY CONFIG 1 MENU 4 1 USER INTERFACE SHOW COUNTER LANGUAGE SPECIAL CONTROL I O ADDRESS ...

Страница 23: ...W TIME OFF SHOW TEMP OFF DEFAULT TEMP 0 For a more detailed description of the functions parameters see the following pages To connect disconnect the functions select ON or OFF and press the knob To adjust parameter values set the value and press the knob The arrow shows the number to be adjusted Turn the knob clockwise to set the number between 0 and 9 Turn the knob anti clockwise to move to the ...

Страница 24: ...Examples if 030 is specified in the display this equals 300 seconds if 220 is specified in the display this equas 2200 seconds TIMEOUT END BUZ SEC Specify with the knob the time during which the buzzer should sound at the end of the program unless the machine is turned off manually The time is given in seconds 0 255 SHOW TIME RMC and AHL only Select whether the calculated remaining drying time is ...

Страница 25: ... has been selected the dryer starts automatically on high temperature unless another temperature is selected 2 Medium temperature After a program has been selected the dryer starts automatically on medium temperature unless another temperature is selected 3 Low temperature After a program has been selected the dryer starts automatically on low temperature unless another temperature is selected 4 N...

Страница 26: ...in progress or outside the drying program without going into service mode The counter is shown on the display after pressing the control knob twice in quick succession ON The contents of the coin counter can be shown Displayed after pressing the control knob twice in succession when drying or before the drying program starts OFF No display of the contents in the coin counter SHOW HOUR COUNTER Sele...

Страница 27: ...e to set the value etc There is no default value as the language is selected when the machine is installed Fig 27 Fig 26 LANGUAGE MENU 4 3 1 DEFAULT LANGUAGE LANGUAGE TIMEOUT SEC SHOW F EXIT DEFAULT LANGUAGE Select the language to be shown when the machine is started The progam unit will return to the language set here if the machine is not used during the period specified in the LANGUAGE TIMEOUT ...

Страница 28: ...I O BOARD 1 N A I O BOARD 2 N A I O BOARD 3 N A For a more detailed description of the functions see below To connect disconnect the function select ON or OFF and press the knob There is no default value Fig 28 Program unit ACTIVATE I O BOARD Activate the I O board it is very important to keep in mind that P13 and P14 can not be used as ordinary I O eg condensate pump T4130 I O BOARD 1 3 There is ...

Страница 29: ...enter the password Turn the knob clockwise to set the number between 0 and 9 Turn the knob anti clockwise to move to the next column Turn the knob clockwise to set the value etc In the display following submenus are now shown CONFIG PCB TEMPERATURE ROTATION MAXIMUM RESET COUNTERS ELS NETWORK Select a submenu and press the knob Fig 31 Fig 30 6204 30 MAIN MENU MENU 5 CONFIG 2 COIN VALUE QUICK START ...

Страница 30: ... HEATING PAYMENT SETTING CONTROL PANEL PROGRAMS For a more detailed description of the functions parameters see the following page To connect disconnect the function select ON or OFF and press the knob To adjust parameter values set the value and press the knob There are no default values listed as the values depend on the configuration of the machine Fig 34 Fig 33 CONFIG PCB MENU 5 1 1 REVERSING ...

Страница 31: ... the list below 0 1 T4300S Electric 2 T4300S Gas 3 T4300S Gas US JP 4 Steam 5 6 T4250 4350 Electric 7 T4250 4350 Gas 8 T4250 4350 Gas US JP 9 T4900 41200 Electric 10 T4900 41200 Gas 11 T4900 41200 Gas US JP 12 T4290 4530 4650 Electric 13 T4290 4530 4650 Gas 14 T4290 4530 4650 Gas US JP 15 T4190 Electric PD9 16 T4190 Gas PD9 Gas 17 T4190 Gas USA PD9 Gas US JP 18 T4130 Exhaust 19 T4130 Condensate 20...

Страница 32: ...elect control panel type both no and type is displayed as shown in the list below 0 Selecta mode 1 COIN Selecta mode 2 AHL Selecta mode 3 OPL Selecta mode 4 COIN JP Selecta mode 5 TIME Selecta mode 6 COM COIN Compass mode 7 COM AHL Compass mode 8 COM OPL Compass mode PROGRAMS Select program type both no and type is displayed as shown in the list below 0 COIN 1 OPL RMC 2 AHL RMC 3 OPL AUTO 4 AHL AU...

Страница 33: ...eters see below There are no default values listed as the values depend on the configuration of the machine To adjust parameter values set the value and press the knob Fig 36 Fig 35 TEMPERATURE MENU 5 2 1 INLET TEMPERATURE HYSTERESIS AUTOSTOP EXIT Program unit INLET TEMPERATURE Select the inlet temperature 80 180 C However all machines without inlet sensor 0 C eg T4130 HYSTERESIS Select the hyster...

Страница 34: ...ersing 1 motor the factory setting is 15 sec To adjust parameter values set the value and press the knob Fig 38 Fig 37 ROTATION MENU 5 3 1 CLOCKWISE PAUSE BETWEEN REV REVERSING ANTICREASE EXIT CLOCKWISE Select for how long the rotation must be clockwise only if reversing is ON Duration 01 99 minutes PAUSE BETWEEN REV Select how long the pauses between reversings must be only if reversing is ON Dur...

Страница 35: ...d press the knob The default value is depending on the machine type Fig 40 Fig 39 MAXIMUM MENU 5 4 1 NUMBER OF PROGRAMS TIME ON TIME P TIME ON AUTOMATIC P PENDLING TIME EXIT NUMBER OF PROGRAMS Select the number of programs in the dryer 0 coin 2 AHL Autostop 3 AHL RMC 5 OPL Autostop 9 OPL RMC TIME ON TIME P Select the maximum time for time programs 10 90 minutes TIME ON AUTOMATIC P Select the maxim...

Страница 36: ...e detailed description of the parameters see below To adjust parameter values set the value and press the knob Fig 42 Fig 41 RESET COUNTERS MENU 5 5 1 RESET SERVICE HOURS RESET TRIP RUN HOURS EXIT RESET SERVICE HOURS Select this function in order to reset the service hours YES Reset the service hours NO Cancel the resetting RESET TRIP RUN HOURS Select this function in order to reset the trip run h...

Страница 37: ...w To adjust parameter values set the value and press the knob There is no default value as the dryer type is set from factory Fig 44 Fig 43 ELS NETWORK MENU 5 6 1 MACHINE ADDRESS BAUD RATE TIME OUT DRYER TYPE EXIT MACHINE ADDRESS Select the number address of the machine in the network 0 not in network 1 27 available numbers BAUD RATE Select the communication speed 0 38400 BAUD 1 2400 BAUD 2 9600 B...

Страница 38: ...of machine the dryer is this will be communicated to the computer 1 T4130 2 T3190 3 T3250 4 T3350 5 T3300 TD30 30 6 T4290 TD30 7 T4530 TD50 8 T4650 TD75 9 10 T4250 11 T4350 12 T4900 TD100 13 T41200 TD135 14 T4300S TD30x30S 15 T4190 Program unit ...

Страница 39: ...39 Program unit CONFIG 3 Manufacturer use only ...

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Страница 41: ...e comprising an error code and a descriptive text Whenever an error occurs the dryer stops operating Error analysis A diagnostic procedure is provided for each error code If an error has not been corrected after the procedure please contact the manufacturer for additional assistance ERROR E 18 THE OUTPUT SENSOR HAS DISCONNECTED ERROR E 18 THE OUTPUT SENSOR HAS DISCONNECTED ...

Страница 42: ...oin operated models only E 12 Drying error Maximum allowable Autostop time exceeded non coin operated models only E 13 Drying error Requested drying time is longer than maximum allowed dryer connected to a payment system E 14 Gas error A flame was not detected on gas heated dryers E 15 Vacuum switch The vacuum switch pressostat does not shut within 12 seconds after the dryer is started E 16 Vacuum...

Страница 43: ...does not exceed 10 Pa applies only to air intake duct kit if installed See installation manual 4 Check that the pressure drop in the air outlet ducts does not exceed the value printed on the data sheet in the Service Manual for the specific dryer Measurement is done with cold air 20 C 68 F 5 Check that the air inlet screen on the rear of the dryer is not clogged by lint or dust 6 Check that the li...

Страница 44: ...rcuit in the PCB can also cause this error The dryer stops operating Error analysis 2 Defective NTC interface on PCB Measure the resistance of the PT100 sensor and harness between P18 3 and P18 4 on the PCB Is the resistance 110 Ω at 20 C 68 F Replace PT100 sensor or harness Go to step 2 NO YES YES Replace the PCB 1 Defective PT100 sensor or harness Alternative Measure voltage between GND and T2 0...

Страница 45: ...ause this error The dryer stops operating Error analysis 2 Defective NTC interface on PCB Measure the resistance of the NTC sensor and harness between P18 5 and P18 6 on main circuit board Is the resistance between 4 to 6 kΩ at 20 C 68 F Replace NTC sensor or harness Go to step 2 NO YES YES Replace the PCB 1 Defective NTC sensor or harness Alternative Measure the voltage between GND and T1 0 10 20...

Страница 46: ...also cause this error The dryer stops operating Error analysis Replace motor or clear blockage Go to step 3 NO YES Is there continuity over the termal protection switch for the fan F7 Is the motor cold NO YES Wait until the motor is cold and restart it The error occurs immediately Replace the PCB NO YES The error occurs after a while s operation Defective motor protection replace the fan motor YES...

Страница 47: ...tinuity through the thermo fuse for the drum F8 Is the motor cold NO YES Wait until the motor is cold and restart it The error occurs immediately Replace the PCB NO YES The error occurs after a while s operation Defective motor protection circuit replace the fan motor or harness YES 2 Does the motor run slowly or is the rotor locked Connect P1 and P2 Does the error reoccur when the motor is restar...

Страница 48: ...48 E 07 Option Not in use Troubleshooting ...

Страница 49: ...rror analysis 2 Disconnect P1 and P2 from the PCB Check for continuity over the heat thermostate F5 F6 Is the circuit closed 1 Has fuse FH300 blown NO Go to step 2 NO Go to step 3 3 Missing air flow 4 Check the inlet outlet temperature Go to step 4 Correct the error from the check list NO YES Replace PCB YES NO See Check list error codes related to overheating Are there any errors according to the...

Страница 50: ...50 E 09 Option Not in use Troubleshooting ...

Страница 51: ...ror occurs when the parameter set up is inconsistent Note When resetting the circuit board the user adjusted programs disappear and need reprogramming The dryer stops operating Error analysis 1 Enter the service program Set Menu 10 1 to 1 to restore all factory settings All user desired programming will be overwritten Exit programming mode and attempt to operate the dryer Does the E10 return Troub...

Страница 52: ...mpty drum Resetting Resetting is done by opening closing the dryer loading door and pressing the start button Go to step 2 Check the wiring connections RMC belt on drum and lifter insulation Are they in working order Go to step 3 NO NO YES YES Check for short circuit and replace the fuses and restart Check factory setting for max drying time Max drying time Menu 5 4 3 Remove some of the clothes an...

Страница 53: ...for short circuit and replace the fuses and restart Check factory setting for Auto Stop Max drying time Menu 5 4 3 Autostop temp Menu 5 2 3 Remove some of the clothes and restart NO YES Has the heating been insufficient due to a blown fuse 1 Is the air in dryer cold Go to step 2 2 Is the dryer overfilled with clothes Resetting Resetting is done by opening closing the dryer loading door and pressin...

Страница 54: ... setting on the dryer Error code is not displayed but is registered in the error log Error analysis Incorrect payment system set up max 90 min or defective PCB Check that there are no errors on the connected payment system or harness and correct these NO YES Is the connection between P22 on PCB and the payment system disconnected 1 Which type of payment system Incorrect payment system setup Max 90...

Страница 55: ...tely if the sensor does not indicate flame within 5 sec The integrity of the sensor s electrical connection is therfore critical to proper operation of this system Displaying error code E14 USA and Japan The error code is not displayed until the 3rd unsuccessful ignition attempt Europe The error code is displayed at the 1st unsuccessful ignition attempt Error analysis See next page Resetting Reset...

Страница 56: ...ctrical connection okay 1 Is there a short lived flame at the ignition attempt 2 Is an ignition spark present YES Adjust clean the electrode connections NO Replace the ignition control YES Go to step 3 NO NO YES Adjust clean replace the electrode NO Go to step 3 Error analysis Is the ignition electrode placed correctly is the connection okay E 14 Gas error Gas resetting See on the preprevious page...

Страница 57: ...Does the fan motor rotate in the correct direction Resetting Resetting is done by opening closing the dryer loading door and pressing the start button NO YES YES Replace PCB 3 Is the measuring over 100V AC between P2 5 and P2 2 within 12 seconds when dryer is not operating NO See check list Correct airflow problem as appropriate 1 Is the underpressure in the drum compartment below 90Pa Go to step ...

Страница 58: ...ing the dryer loading door and pressing the start button NO YES Go to step 3 2 Is the measuring over 100V AC between P2 5 and P2 2 within 12 seconds when dryer is not operating Replace the air pressure switch NO YES Replace the PCB 3 Are harness defective Replace the harness NO YES Go to step 2 1 Is heat setting in menu 5 1 2 connected Some type of heat system do not have air pressure switch or va...

Страница 59: ...ePT100 sensor between P18 4 and P18 3 on PCB Is the resistance 110 kΩ at 20 C 68 F Replace PT100 sensor or harness Go to step 2 NO YES 1 Defective PT100 sensor harness YES Replace the PCB Resetting Resetting is done by opening closing the dryer loading door and pressing the start button 0 50 100 150 200 250 0 C 1 2 3 4 5 T2 V Alternative Measure voltage between GND and T2 T2 T1 GND Troubleshooting...

Страница 60: ...en P18 5 and P18 6 on PCB Is the resistance between 4kΩ and 6kΩ at 20 C 68 F Replace NTC sensor or harness Go to step 2 NO YES 1 Defective NTC sensor harness Resetting Resetting is done by opening closing the dryer loading door and pressing the start button Alternative Measure voltage between GND and T1 0 10 20 30 40 50 60 70 80 90 100 0 C 1 2 3 4 5 T1 V T2 T1 GND Troubleshooting ...

Страница 61: ...61 E 19 Option Not in use Troubleshooting ...

Страница 62: ...62 E 20 CMIS out of operation Error description This error is displayed if the dryer is put out of order in the CMIS program Error analysis See separate manual Troubleshooting ...

Страница 63: ... warning and the dryer will operate even though the error has been activated Error analysis Start the CMIS program on the PC which is connected to the ELS Network Go to step 2 NO YES 1 Has CMIS been started on the PC 3 Has the ELS Network been set up correctly reg Baud rate addresses and time out An address cannot be used twice NO YES 2 Has the ELS Network been connected correctly NO YES Go to ste...

Страница 64: ... the dryer however it can be done by means of the free of charge key Error analysis Start the LM10 which is connected to the ELS Network Go to step 2 NO YES 1 Has LM10 been started 3 Has the ELS Network been set up correctly reg Baud rate addresses and time out An address cannot be used twice NO YES 2 Has the ELS Network been connected correctly NO YES Go to step 3 Mount the ELS Network cables cor...

Страница 65: ...65 E 23 Option Not in use Troubleshooting ...

Страница 66: ...roubleshooting Go to step 2 The pump is working but the drain might be partly blocked NO YES 1 Turn the machine on and off Is water coming out of the hose 3 Check in the service menu that the correct TYPE OF HEATING has been selected MENU 5 1 2 NO YES 2 Is the pump running after the machine has been turned on and off NO YES The drain is blocked Go to step 3 Select the correct type of heating Go to...

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