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Modular transfer system

TLM 2000

User Manual

Maintenance guide

Translation of the original manual, version 02 / I02-121

Содержание TLM 2000

Страница 1: ...Modular transfer system TLM 2000 User Manual Maintenance guide Translation of the original manual version 02 I02 121 ...

Страница 2: ...afety instructions regarding the motor 2 1 7 Additional information 2 2 Technical specifications 3 3 Commissioning 3 4 Maintenance 5 5 Changing the motor 14 5 1 Chain drive 14 5 2 Direct drive 17 6 changing the chain 21 7 Changing the flat belt 24 8 Responsability 26 9 Customer service 26 10 Appendix 28 10 1 Maintenance schedule 28 10 2 Quality and environmental commitment ISO certifications 29 10...

Страница 3: ...n tracking Version Date Description of modifications Prepared by Approved by 00 04 06 13 Initial translation S GUILLAUD BATAILLE 01 01 10 15 S GUILLAUD BATAILLE 02 19 09 18 Upgrade of the safety instructions 2015 edition of ISO 9001 and 14001 standards deletion of expired certificates S MAIRET S MAIRET ...

Страница 4: ...ufacturing of the elcom transfer systems The European Machinery Directive 2006 42 CE The European Low Voltage Directive73 23 CE elcom ensures an adequate follow up and products quality formalized by the ISO 9001 certification For environmental reasons elcom also meets the requirements of the ISO 14001 standards 1 3 Applications The elements of the linear TLM 2000 transfer systems are designed to c...

Страница 5: ...on setting take care not to slide your hand between the belt and the belt support in order to avoid any accident All the different types of positioning units include several mobile parts driven by pneumatic cylinders Therefore they must be well protected in the end user machine in order to avoid any risks of pinching or squashing We recommend mounting a protective housing around it In case of manu...

Страница 6: ...e our catalogue Modular Transfer Systems Flat belt conveyors http elcom automation com transfers documentation Warning All load exceedance can lead to a premature wear of the belt or any other parts 3 COMMISSIONING 3 1 Receipt When receiving the transfer system check if the packaging has not suffered any damage and that the machine is in perfect conditions The transfer system can be supplied in ki...

Страница 7: ... units 3 4 Positioning unit 1 Put the positioning unit right in the middle of the two profiles of the system 2 Adjust the sensor for the detection of the workpiece carriers 3 Check on the high position that the pins of the workpiece carrier are free 4 Lubricate the positioning units fingers with a fine layer of grease see Maintenance 5 Adjust the flow controllers Note For the heavy positioning uni...

Страница 8: ...ns while operating can make some marks appear Those marks may over the long term require the part replacement Pins Pins are sensitive to wear especially if the load is heavy on the workpiece carrier Wear can be noticed as soon as a loss of efficiency in the guiding of the workpiece carrier occurs Wear of the belt guide Belt guide must be replaced as soon as wear marks or friction on the belt start...

Страница 9: ...ery 200 hours Remove dust from of the whole system Use the product ref 800 00 003 Polish plastics Air Industry 2101 Every 500 hours Lubricate the chain For direct conveying units no lubrication is necessary Check visually the wear of the belts Stoppers Every 1 000 hours Lubricate the rod of the stopper ref 120 23 011 Use the grease ref 800 00 002 Crown ref 7041 spray ...

Страница 10: ... the rod and cylinder set Positioning unit All types except heavy positioning unit Every 1 000 hours Lubricate the positioning unit fingers with a film of grease Use grease ref 800 00 002 Crown ref 7041 spray Check the lubrication of the guiding shafts To reach the guiding shafts remove the central fastening screw from the plate to release it from the positioning unit without removing the position...

Страница 11: ...I02 121 User manual maintenance guide Version 02 translation of the original manual of TLM 2000 Page 8 sur 41 Plate fastening screw Guiding shafts to lubricate ...

Страница 12: ...s it is also possible to access them without any disassembly only by pulling the plate Changing the pins locating centering pins Extract the previous pins from the press Install the new pins in the press while using a bush of a workpiece carrier ref 120 03 006 as a support insert the pin in the bush and then place them on the positioning unit plate Pins ...

Страница 13: ...riginal manual of TLM 2000 Page 10 sur 41 Lubricate the positioning unit finger with a film of grease Case of a damped stopper It is possible to replace the damping rubber stoppers Remove the 4 screws to access the U shape part including the stoppers Bush ref 120 03 006 ...

Страница 14: ...remains the same as the standard positioning unit It is not necessary to disassemble the lift positioning unit from the transfer system for this maintenance Release the plate to access the guiding shafts and cylinder by removing the fastening screws In order to centre the guiding shafts on the plate the centering device ref 800 15 001 can be used Plate ...

Страница 15: ...sitioning unit For the maintenance of the heavy positioning unit it is necessary to remove it from the transfer system Every 1 000 hours Then remove the screws located underneath the heavy positioning unit to access the drawer Lubricate the drawer inside and outside ref 120 08 010 grease Gulf Crown EP2 Centering device ...

Страница 16: ... guide Version 02 translation of the original manual of TLM 2000 Page 13 sur 41 Lubricate the positioning unit finger with a film of grease Use the grease ref 800 00 002 Crown ref 7041 spray Drawer Support block Support block Drawer ...

Страница 17: ...the press while using a bush of a workpiece carrier ref 120 03 006 as a support insert the pin in the bush and then place them on the positioning unit plate Other transfer parts The others parts of the transfer system do not need any maintenance A visual check looking for wear or broken parts is recommended from time to time 5 CHANGING THE MOTOR 5 1 Chain drive Remove the cap Loosened screws Cap L...

Страница 18: ...02 121 User manual maintenance guide Version 02 translation of the original manual of TLM 2000 Page 15 sur 41 Remove the flange the chain tensioner and the spring Flange Loosened screws Tensioner Spring ...

Страница 19: ...I02 121 User manual maintenance guide Version 02 translation of the original manual of TLM 2000 Page 16 sur 41 Space out the motor shaft on the sprocket side Shaft ...

Страница 20: ... the four screws fastening the motor on the block For reassembly follow the previous steps in reverse order Do not forget to lubricate the shaft Put the cap on the new motor Lubricate the chain see Maintenance 5 2 Direct drive Disassembly Remove the screw CHC M5x30 holding the locking clip Block ref 120 02 025 Screws ...

Страница 21: ...I02 121 User manual maintenance guide Version 02 translation of the original manual of TLM 2000 Page 18 sur 41 Slide the motor and the plate on the motor shaft to remove it Locking clip Plate Shaft ...

Страница 22: ... plate by loosening the screws Reassembly Lubricate the shaft Fasten the plate on the motor with the four screws Install the motor on the motor shaft Align the groove of the anti rotation axis with the slot of the plate Slide the whole until the locking clip is perfectly positioned in countersink of the plate Screws Plate ...

Страница 23: ...l maintenance guide Version 02 translation of the original manual of TLM 2000 Page 20 sur 41 Anti rotation axis Widest gap on the side of the plate Tighten the screw CHC M5x30 holding the locking clip ref 12011007 Screw ...

Страница 24: ...e original manual of TLM 2000 Page 21 sur 41 6 CHANGING THE CHAIN Take the protecting cover off Remove the chain tensioner and the spring Remove the chain cover ref 120 02 015 Space out the motor shaft on the sprocket side Tension er Spring ref 120 02 209 Chain cover ...

Страница 25: ...I02 121 User manual maintenance guide Version 02 translation of the original manual of TLM 2000 Page 22 sur 41 Cut the chain Shaft ...

Страница 26: ...original manual of TLM 2000 Page 23 sur 41 Mount a new chain with a quick release system pay attention to the mounting direction of the quick release system To reassemble follow the previous steps in reverse order Lubricate the chain see Maintenance Quick release system ...

Страница 27: ...nsfer system including the return Cut the first bevel Trace the zero point Cut the right length Cut the second bevel with the same bevelling device Do not forget to take the length of the bevel into account when calculating the length of the belt The superposition of this length must be subtracted from the total length Place the belt on the transfer system a Pull b Push Belt position Belt position...

Страница 28: ...alcohol Spray glue on both sides of the bevels Glue expiration date 1 month after opening We advise you to write the opening date on the glue bottle Do not keep it later than one month after this date Place the thermic press correctly aligned with the belt Fasten the belt on the press Use 2 belt pieces to align perfectly the 2 bevels Close the press and let warm up for 35 minutes at 120 C 250 F ...

Страница 29: ...on authorized modification of any parts especially the safety parts Only original components can be used for maintenance or fixing elcom cannot be held responsible for any malfunction if some spare parts have been used without the validation of elcom elcom reserves the right to make improvements and technical modifications without any further notice 9 CUSTOMER SERVICE Do not hesitate to contact us...

Страница 30: ...I02 121 User manual maintenance guide Version 02 translation of the original manual of TLM 2000 Page 27 sur 41 Address 1 rue Isaac Asimov ZAC de la Maladière 38300 Bourgoin Jallieu France ...

Страница 31: ...intenance schedule Maintenance of the modular transfer system TLM 2000 Frequency Action Component Chapter After the first 100 hours To lubricate Chain 4 1 200 hours To dust Transfer parts 4 1 500 hours To check Belt Belt guide Workpiece carriers 4 1 500 hours To lubricate Chain 4 1 1 000 hours To lubricate Stoppers 4 2 1 000 hours To lubricate Positioning units shafts and cylinder 4 3 1 000 hours ...

Страница 32: ...ications Our company is recognized according to the following ISO standards and their respective evolutions since our first certification Quality Management through ISO 9001 since 2002 Environmental Management through ISO 14001 since 2013 All our current certificates are available for download in French English and German on our website http elcom automation com ...

Страница 33: ...2042 Chain tensioner Tendeur 12002204 ASA 25 3 Chain Chaîne attache 12003003 Guide pin Pion guidage 12003201 Spring Ressort 12034201 Belt 12 5x1 5 Bande retour 180 11003201 Spring diam 0 3 Ressort diam 0 3 80000004 Glue 40g Colle 40g 10 4 Wearing parts list for maintenance 12000001 Belt guide Guide bande 12000002 Cover Cache 12000201 Belt Bande 25 x 1 6 12000201A Belt beveling Biseautage bande 120...

Страница 34: ...r 9m 220V 1 27A 400V 0 73A 12002205B Motor 15m Moteur 15m 220V 2 15A 400V 1 23A 12002205C Motor 19 m Moteur 19m 220V 2 45A 400V 1 42A 12002205D Seal for WA20 Joint pour WA20 12002206 Bolt Clavette 12002207 Bolt Clavette 12002208 Axis screw Vis axe 12002209 Spring Ressort 12003003 Guide pin Pion guidage 12003003I Stainless steel pin Pion inox 12003006 Bush Canon 12003201 Spring Ressort 12003203 Cap...

Страница 35: ... 12006013 Cam support Support came 12007001 Selector Left Sélecteur gauche 12007001F Festo Selector Left Sélecteur gauche Festo 12007002 Selector right Sélecteur droit 12007002F Festo Selector Left Sélecteur droit Festo 12007003 Guide Guide 12007004 Guide Guide 12007007 Carter Carter 12007008 Cam ED SG Came EG SD 12007009 Cam ED SG Came ED SG 12007201 Cylinder 20 10 Vérin 20 10 12007201F Festo Cyl...

Страница 36: ...nction guide Guide double jonction 12021001 Double cam 200 Came double 200 12021002 Spacer Entretoise 12021003 Selector Sélecteur 12021004 Guide Guide 12021201 Rotating cylinder Vérin rotatif 12022002 Half junction guide G Guide demi jonction G 12022003 Half junction guide D Guide demi jonction D 12023001 Lift pos unit plate 200 Plaque de base index haut 200 12023002 Guide for rod stopper Guide ti...

Страница 37: ...gt 12028009 Ramp Positionneur 12028101 Ramp support Support positionneur 12028102 Ramp holder Montant support positionneur 12028201 Coupling Accouplement 12028202 Cylinder Vérin 12028203 Cylinder Vérin 12030002 Anti bouncing back device L Anti retour G 12030003 Anti bouncing back device R Anti retour D 12031001 Cap Flasque 12031002 Pulley Poulie 12031003 Plate holder support plaque 12031004 Plate ...

Страница 38: ...ral guide Guide central 12054201 Spring for positioning unit Ressort butée indexage 12061001 Plastic base U 200 200 Embase U 200X200 12061001T Plastic base U 200 200 with shock absorbers Embase U 200x200 Tampon 12061002 Plate U 200X200 Plaque U 200X200 12062201 Screw Vis 12063001 Plastic base M 200 200 Embase M 200X200 12063002 Plate 200 200 Plaque M 200X200 12064001 Positio ning unit plate Plaque...

Страница 39: ...Aluminium plate 200x300 Plaque palette 200x300 12364001 Positioning unit plate Plaque d indexage 12366001 Positioning unit plate Plaque d indexage 12373001 Platic base 200x300 Multidirectional 200x300 bidirection 12562001 Plastic base 200x250 Embase palette 200x250 12562001T Plastic base 200x250 shock absorber Embase U 200x250 Tampon 12562002 Aluminum plate 200x250 Plaque palette 200x250 12564001 ...

Страница 40: ...e support Support plaque 13028004 Plate Plaque 13028005 Plate Plaque 13032101 Short stopper support Support butée courte 13033001 Positioning unit plate Plaque indexage 13033002 Plate Plaque 13033002F Plate Plaque 13033003 Finger Doigt 13033003F Festo Finger Doigt Festo 13033004 Cylinder holder Support vérin 13033005 Washer Rondelle 13033006 Stand Pied 13033007 Guide Guide 13033008 Base Socle 1303...

Страница 41: ...0x400 Plaque 300x400 13464001 Positioning unit plate Plaque d indexage 13466001 Positioning unit plate Plaque d indexage 13473001 Plastic base 300x400 Embase 300x400 13473002 Plate 300x400 Plaque 300x400 14001002 MOULE Idling block 400 moulded Bloc renvoi 400 14001004 Idling pulley 400 Poulie renvoi 400 14001005 Cover Capot 14002015 Chain cover 400 Cache chaine 400 14002025 Driving unit 400 Bloc e...

Страница 42: ... 14027002 Guide Guide 14027003 Plate Plaque 14027101 Plate support Support plaque 14028004 Plate Plaque 14028005 Plate Plaque 14031003 Support plate Plaque support 14031004 Shaft Arbre 14031005 Spacer Entretoise 14032101 Short stopper support Support butée courte 14033001 Press positioning plate Plaque indexage presse 14033002 Plate Plaque 14033002F Plate Plaque 14033003 Guide Guide 14033004 Base ...

Страница 43: ...0 14303002 Aluminium plate U 400x300 Plaque palette 400x300 14361001 Plastic base U 400x300 Embase U 400x300 14361002 Aluminium plate U 400x300 Plaque U 400x300 14561001 Plastic base 400x500 Embase 400x500 14561002 Plate 400x500 Plaque U 400 X 500 14561003 Detection bar Plaquette 20010201 Inductive sensor M12x100 Détecteur vérin butée index 20010202 Sensor for cylinder lift pos Détecteur vérin ind...

Страница 44: ...mp modification Modification pince 80011001 Chain guide Guide chaine 80011002 Plate Plaque 80011003 Loose flange Bride mobile 80011004 Fixed flange Bride fixe 80011005 Gear reducer support Support réducteur 80011006 Threaded rod Tige filetée 80011201 Reducer tools shaft Réducteur outillage arbre 80011202 Sprocket tools Pignon outillage 80011203 Crank tool Manivelle outillage 80016001 Cylindrical e...

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