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10/2015 - Art. Nr. 4200 1041 3003A

en

........................................... 4200 1060 0302

M/TC ...420110067000 (PED) 420110157300

MV/TC ...420110169700 (PED) 420110169800

Original operating instructions

For authorised specialist engineers

Gas burners

VG 6.1600 M(V)/TC (/PED)
VG 6.2100 M(V)/TC (/PED)

de, fr.................................. 4200 1041 2803

it, nl.................................... 4200 1041 2903

en....................................... 4200 1041 3003

de, fr, it, nl, en................... 4200 1041 2703

Содержание VG 6.1600 M/TC

Страница 1: ...PED 420110157300 MV TC 420110169700 PED 420110169800 Original operating instructions For authorised specialist engineers Gas burners VG 6 1600 M V TC PED VG 6 2100 M V TC PED de fr 4200 1041 2803 it...

Страница 2: ...ectrical connection Checks before commissioning 19 Setting and checking the operation of the IRD cell 20 Adjusting the UV cell PED option 20 Commissioning Adjustment data 21 Air regulation 22 VGx MV T...

Страница 3: ...with reverse firing For specifying warranty values the conditions for the measuring equipment tolerances and humidity must be observed Packaging The burner is supplied in three packaging units Burner...

Страница 4: ...r TC Control panel Y10 Air flap servomotor 5 Housing 6 Indicator light 7 Furnace pressure take off pipe 8 Burner tube 10 Electrical connection terminal 18 Cover 19 Release knob 20 Hood securing screw...

Страница 5: ...the fan motor in operation A pre ventilation time of 24 seconds begins after the sealing test During the pre ventilation time the air pressure is monitored a check is made for the presence of any abn...

Страница 6: ...owledgement in case of an error Before installing or removing the unit or any operation in the connection area switch off the supply to the device check for the absence of voltage and prevent any reac...

Страница 7: ...pump X26 3 3 Neutral conductor 2 31 Earth 1 4 Phase gas solenoid valve 2 3 32 Phase 2 5 Neutral conductor 1 33 Neutral conductor X25 3 6 Earth 2 34 Earth 1 7 Phase fuel valve 3 optional X03 3 35 Phase...

Страница 8: ...ace X31 2 8 3 9 4 10 5 11 6 12 1 13 Servomotor gas X32 2 14 3 15 4 16 5 17 6 18 1 19 Servomotor air X33 2 20 3 21 4 22 5 23 6 24 1 25 Servomotor fuel oil X34 2 26 3 27 4 28 5 29 6 30 Terminal Display...

Страница 9: ...ime t14 Servomotors under base load t15 Post combustion time t16 Flame extinction test t17 Sealing test gas valve 2 Sealing test sequence diagram no gas pressure at start of sealing test Sequence diag...

Страница 10: ...tion over the burner s entire output modulation range A separate burner ignition load can be defined with the Ignition position setting point The limit values of the control range are defined by the m...

Страница 11: ...0 mbar Voltage frequency 230 V 50 60 Hz Pressure regulator setting The outlet pressure is set using adjustment screw 6 MBC SE gas valve 1 Electrical connection of solenoid valves DIN 43650 2 Electrica...

Страница 12: ...240 V 10 100 V 15 110 V 10 50 to 60 Hz Protection IP 54 Fluid temperature 15 C to 60 C Ambient temperature 10 C to 60 C Installation position Magnet vertically upright or flat horizontal magnet Max o...

Страница 13: ...ns may only be carried out by qualified trained personnel Incorrect setting of the DIP switches can lead to malfunctions Before commissioning the setting DIP switch of the LCM100 module must be checke...

Страница 14: ...irmed For this reason the screen shown to the left Manual Handshake appears Continuous ventilation remains enabled for the entire duration of the presetting procedure carried out via menu 1 This is di...

Страница 15: ...enu Malfunction mode e Lower right corner indicators FWD forward REV reverse motor rotation direction Slow flashing stopped Quick flashing working reference not reached Lit working reference reached t...

Страница 16: ...e F which is in the reverse direction to the opening direction Fit the burner head and tighten using the lateral screw C M10 lock nut and Imbus screw Connect the two ignition cables Check that the O R...

Страница 17: ...implemented according to standard TRD 604 The setpoint switching point is set on a rotary scale Test burner Depending on the country specific requirements when installing steam boilers it may be neces...

Страница 18: ...ner head comprises 2 types of gas diffusers It is possible to adjust the amount of gas distributed between the diffusers marked F and those marked R The setting is carried out according to the rotatio...

Страница 19: ...installed by the customer side must be fitted as specified by the draft combustion ordinance It is the responsibility of the fitter or his representative to obtain approval for the system at the same...

Страница 20: ...gnificant period of time Starting attempt with flame detector unlit the control and safety unit must switch to malfunction at the end of the safety time Start up with the flame detector lit the contro...

Страница 21: ...0 13 2 241 1116 10 7 0 0 65 3 17 5 17 5 76 3 50 50 50 17 6 241 1342 10 7 6 0 0 90 16 4 16 4 76 3 50 50 50 22 1 240 896 10 6 4 0 0 52 7 14 8 14 8 76 3 50 50 50 8 5 246 1116 10 7 0 0 64 9 14 1 14 1 76 3...

Страница 22: ...requency drive The regulation of air in the burner head affects not only the air flow but also the mixing zone and the air pressure in the burner tube The setting is made during operation or when swit...

Страница 23: ...B is suited to the majority of applications General configuration procedure in Partial parameters mode 1 To access the main menu press if the lower line displays OUTPUT other wise press multiple times...

Страница 24: ...ft If the drive is in remote control REM displays in the top left corner switch to local control by pressing Press the button to start the motor Slowly turn the potentiometer to the right until the mo...

Страница 25: ...age 21 After commissioning no further changes should be made Gas pressure setting VGD gas valve Remove the protective cover on the SKP25 Adjust gas pressure pBr immediately downstream of the double so...

Страница 26: ...y confirm the displayed settings if they correspond with your specifications The entry can be accepted if both values are identical The entry can be cancelled if there is a deviation in values To conf...

Страница 27: ...unit displays the screen below Important At this point no setting position for the servomotors has been defined therefore the burner cannot be started under these conditions Modifying a value for the...

Страница 28: ...o move on to the next set up stage setting with flame To do this place the cursor in the lower part of the screen on the symbol and confirm by pressing the key Only for operation with the frequency va...

Страница 29: ...a boiler heating request contacts X10 2 and X10 3 closed the burner starts The air flap is opened to move to the pre ventilation position Air pressure switch test Checking the gas valves for leaks the...

Страница 30: ...using the key Note The values for each setting point are not saved until the next setting point is accessed Each point must be defined It is not possible to skip individual points as opposed to when s...

Страница 31: ...calling up the settings menu again Take care with dual fuel burners The limits for low load and high load apply to both gas and fuel oil operation It is not possible to define the different limits for...

Страница 32: ...ing the switch off pressure Open the manual shut off valve Start the burner Close the manual shut off valve The gas failure procedure should start without the control unit locking Setting the air pres...

Страница 33: ...ny maintenance and cleaning operations switch off the mains power supply control circuit separate power supply to the motor Use original spare parts Work recommended as part of annual burner maintenan...

Страница 34: ...emove the burner body and burner head Loosen the three fastening screws on the flame tube from inside Replace the flame tube and the flange seal Refit in reverse order The flame tube may be hot Valves...

Страница 35: ...e cover with water and a suitable cleaning product Refit the cover Important Combustion values must be checked under normal operating conditions boiler room door closed hood fitted etc after any work...

Страница 36: ...is complete save using the key The last menu point of menu 3 makes it possible to delete the fault memory see explanation on the next page Fault diagnosis help symbols Note The fault displays describe...

Страница 37: ...confirm with the key to delete Navigate to and confirm with the key to quit and exit the menu Symbol Cause Symbol Cause Symbol Cause Power supply fault min supply voltage not reached Burner safety ci...

Страница 38: ...tatistics menu symbol and confirm using the key The operating statistics menu comprises 3 screens You can navigate between the different screens using the and keys Flame detection time for last burner...

Страница 39: ...r when it is in malfunction mode The general menu screen will appear Position the cursor on the symbol for setting the display and confirm with the key Modify the settings using the and keys for the c...

Страница 40: ...11 2015 Art Nr 4200 1041 3003A 40 www elco net Made in EU Non contractual document...

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