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MEDIBURN30 D-115 Rev 010

www.elastec.com

OPERATION & SERVICE MANUAL

MEDIBURN30

Содержание MediBurn30

Страница 1: ...MEDIBURN30 D 115 Rev 010 www elastec com OPERATION SERVICE MANUAL MEDIBURN30 ...

Страница 2: ...MEDIBURN30 2 D 115 Rev 010 www elastec com ...

Страница 3: ...4 Preparing for Disposal 15 Cycle Completion 17 Ash Removal 17 Error Codes 18 Troubleshooting Guide 19 Installing Gauge Setting Fuel Pressure 23 Maintenance 24 Storage 24 Fuse Identification 25 Controller Parts List 26 Chamber Parts List 1 27 Chamber Parts List 2 28 Chamber Brick Assemblies 30 Chamber Brick Assembly Parts List 31 Burner Drawing Parts List 32 Under Air Parts List 33 Spare Parts Lis...

Страница 4: ...382 2525 Elastec products are USA designed and built to provide safe and dependable service when operated according to instructions Please remember that working with an incineration device can be dangerous Read and understand this manual before operating this system Failure to do so may result in personal injury and or equipment damage Your MediBurn30 serial number is _____________________________...

Страница 5: ...s manual Length Width Height Weight Fuel Tank Capacity Primary Chamber Volume Suggested Load Volume 79 201 cm 34 86 cm 82 208 cm without stack 100 254 cm with stack 2 440 lbs approx 1 107 kg 40 gallons 151 litres 13 cu ft 37 cu m 10 5 cu ft 30 cu m SPECIFICATIONS Electric Fuel Variable 2 3 gallons hour 7 11 litres hour FUEL AND POWER CONSUMPTION Incinerates up to 30 kg per hour Modulating burners ...

Страница 6: ... the UP and DOWN arrows on the controller located on the control panel see Page 7 When the cycle time is chosen push the START button and the MediBurn30 will begin its operating cycle To change the cycle time push the STOP button and change the cycle time Then restart the unit COMPLETE CYCLE Unit is switched on burn chamber door will lock and the 30 second purge begins fans only 7 minute pre heat ...

Страница 7: ...w elastec com CONTROL PANEL Maintenance Information Burn Time Upper Temperature Indicator light is red when burner is on Lower Burner Reset Button Lower Temperature Start Language Upper Burner Reset Button Stop Burn time adjustment ...

Страница 8: ...MEDIBURN30 8 D 115 Rev 010 www elastec com HOW IT WORKS Under Air Piping Under Air Blower ...

Страница 9: ...material This process increases temperature to a preset point where the lower burner can shut off further reducing fuel usage The upper burner also oscillates fuel usage as it works to keep the stack temperature at or above 1000 degrees Celsius The MediBurn30 incorporates two 24 volt continuous stall motors One of these motors is used to operate and maintain the automatic door lock which is activa...

Страница 10: ...crew arrow as it appears when the MediBurn30 is in idle This set screw will rotate out of view when the temperature climbs above 600 Celsius 1112 Fahrenheit indicating the butterfly valve has opened allowing air to bypass into the under air system When the lower chamber temperature reaches 1000 Celsius 1832 Fahrenheit the butterfly valve will close and the set screw will again be visible It can al...

Страница 11: ...tem is designed as a safety feature and is built in such a way that if tampered with the MediBurn30 will not start When the burn chamber door is open the controller scrolls door open and if the burn chamber door is opened during the burn cycle the unit will automatically cycle into cool mode and the unit will have to cool to 300C before restart can begin NOTE The MediBurn30 must always be cooler t...

Страница 12: ...BLY This unit is supplied with a surge protector assembly This assembly consists of the following 1 NEMA 12 steel enclosure 2 Dehn DG 275 surge arrestors In the event of a sudden surge in voltage the surge arrestors will drain the surge to ground and protect the unit ...

Страница 13: ... any chemicals or drugs identified as hazardous waste Drugs and chemicals identified as hazardous waste should not be included Sharps Needles and scalpels should not be included with materials to be put in the unit because of danger in handling If included the sharps would be sterilized but will not melt ATTENTION Before operating this unit remove all items and packing material from the lower burn...

Страница 14: ...nd free and clear of surrounding buildings vegetation or other combustible material 6 Ensure that there are no flammable items above the exhaust stack 7 Never touch the surfaces of the unit while in operation or during the cool down period 8 Do not use the unit in the vicinity of flammable gases 9 Never put aerosol or other pressurized cans into the unit 10 If unsure about the safety of disposing ...

Страница 15: ...tion see Hook Up Page 6 connect the fuel supply to the burners on the unit with the quick connect couplings provided NOTE You may be required to bleed air from the fuel system before the first burn Refer to the burner parts list for instructions See below for connecting a gravity fuel supply system The fuel tank should be mounted so that the bottom of the fuel tank is higher than the secondary bur...

Страница 16: ... allow a 6 inch 15 cm space between burner head and medical waste In Figure 2 waste has been loaded incorrectly It is too close to the burner head INCORRECT Figure 1 Figure 2 6 Securely close door 7 Choose appropriate cycle time on control panel See Page 7 for control panel identification 8 Push START button to begin cycle 9 Controller will read IDLE once cycle is complete Burner Head PREPARING FO...

Страница 17: ...may be added to the remains If the operator has chosen a cycle that is too short to completely destroy the load simply restart the unit It is not necessary to add more waste Before moving the unit at least a 30 minute cool down time should be allowed For best results the manufacturer recommends that ash be removed while the unit is cool and before the incineration of more waste CYCLE COMPLETION AS...

Страница 18: ...too high Lower In Sensor failure on Input 2 Temperature too high Ambient Sensor Ambient temperature surrounding the controller is too high or too low Defaults Controller EEPROM initialization first time use Restart When an error is active and able to be displayed the control will replace the normal display with the appropriate error text ...

Страница 19: ...l Excess material near loading door not burned Burn time not long enough Increase burn time Not enough air flow through lower burner Increase air flow through lower burner in small increments until problem ceases Upper chamber not burning at 1000 Celsius Too much air through upper chamber burner Close air shutter on burner in small increments until problem ceases Not enough burn material in load c...

Страница 20: ...good and still no fuel unscrew filter cap Fill up halfway with fuel Carefully screw cap back and restart cycle You may have to do this two or three times to help purge and prime pump if system is airlocked Dark smoke is emitted from the unit Adjust airflow to upper burner The airflow can be adjusted by rotating the air inflow bracket on the side of the motor The air flow adjustments are factory se...

Страница 21: ...of Unbolt and remove the panel on the right side of the unit as you face the door Unbolt the Z channel Re move the side shield The door switch and junction box will be visible Use a Phillips screwdriver slotted flat screwdriver 3 8 wrench and 7 16 wrench not included to remove the switch and junction box shown in photo below right Those items are located on the side of the unit without the lock ro...

Страница 22: ...es properly Thermocouple is worn out or damaged Follow these steps to remove and replace thermocouple referring to the diagram 1 Remove two bolts 2 Swing panel open 3 Remove and reinstall thermocouple wires from Watlow 4 Loosen nut on thermocouple and pull unit out 5 Install new thermocouple tighten nut PROBLEM CAUSE SOLUTION Smoke is emitted from the door gasket Door clamps and or door hinges may...

Страница 23: ...urner is running the pressure should be 200 PSI except when the temperature is between 600 and 750 degrees when it should be 150 PSI 1 Turn unit on Set high fire to 200 PSI As long as the unit is running you can set high fire Picture 2 at upper right 2 After the temperature reaches 600C the unit will be in low fire 3 Set low fire to 150 PSI Picture 3 lower right 4 At any point after the temperatur...

Страница 24: ...hooting Guide found on Pages 19 22 4 Door clamps should be checked every 100 hours or if smoke is being emitted from the door Door clamps can be adjusted to tighten the door Door gasket adjustment may also be required 5 The thermocouple may need replaced every 300 400 hours or when the unit operates erratically 6 If the burner will not ignite the pump drive coupler may need to be replaced A faulty...

Страница 25: ...C Mains F2 240VAC Mains F3 24VAC Mains F4 Lower Chamber Low Fire F5 Lower Chamber Low Fire F6 Lower Blower F7 Lower Fuel Valve F8 Lower Blower F9 Lower Cad Cell F10 Upper Chamber Low Fire F11 Upper Chamber Low Fire F12 Upper Blower F13 Upper Fuel Valve F14 Upper Blower F15 Upper Cad Cell ...

Страница 26: ...iption 1 4CONTBO030C Complete Controller all components listed 2 4CIRCBO040 Circuit Board MediBurn 30 3 4CONTBO030P Control Box MB 30 Welded w Paint 4 4WATLME030 Time and Temperature Control MB 30 5 7160 Transformer TCT40 02E07AB 6 4CONTBU014 Burner Control Upper or Lower 3 4 6 5 2 ...

Страница 27: ...Cover Burner Right Doghouse 1 7 4SHIEHE126C Shield Heat L Long w lock rod 1 8 4SHIEHE127P Shield Heat L Short w lock rod 1 9 4SHIEHE128C Shield Heat R Long 1 10 4SHIEHE129P Shield Heat R Short 1 11 4SHIEHE133P Shield Heat w logo 1 12 4STACME010P Stack MediBurn Removable 1 13 4REFRBO020C Refractory Board 1 x 16 x 24 1 14 4REFRBO011 Refractory Board 1 2 x 15 x 32 1 15 4REFRBO030C Refractory Board 1 ...

Страница 28: ... 8 2 4STRACO008 Strap Conduit EMT 1 Hole 1 2 5 4PLUGCL030 Plug Closure for MB Electrical Box 1 4ABSOSH010 Absorber Shock MB 1 4HOLDFU030 Holder Fuse 12 Ga 30 Amp 2 4FUSEBL004 Fuse Blade Style Low Voltage Standard 4 Amp 2 4VALVBU010C Valve Butterfly 2 1 4COLLSH010 Collar Shaft 1 2 Steel 2 pc Clamp 1 4LOCKDO030P Assembly Lock Door MB30 1 4BRACMO030P Bracket Motor 24V MB30 1 4ANCHRE032C Anchor Refrac...

Страница 29: ...HE010C Spacer Heat Shield 9 4CONNSC008 Connector Screw 3 8 x 1 2 3 4INSUFO008 Insulation Foam 1 2 x 4 x 8 R 33 96 4CONNWI002 Connector 2 Wire 28 to 12 AWG 18 4CONNWI003 Connector 3 Wire 28 to 12 AWG 6 4BEARLO010 Bearing Lock Rod 5 8 ID 1 4ROD GR058 Rod Grounding 5 8 Dia x 4 1 4CLAMGR010 Clamp Ground Rod 1 2 x 5 8 1 4STIFSI010P Stiffener Side MB30 2 4PIPEIN006 Pipe Inlet 4 x 5 2 5 4CLAMTE012 Clamp ...

Страница 30: ...MEDIBURN30 30 D 115 Rev 010 www elastec com CHAMBER BRICK ASSEMBLIES 7 2 9 10 8 2 2 2 2 2 2 2 2 2 2 2 2 2 2 11 LOWER CHAMBER 1 2 3 4 5 6 4 2 2 2 2 2 2 2 3 3 3 5 2 2 2 2 2 2 UPPER CHAMBER 3 3 ...

Страница 31: ...B Chamber Rectangle Hole 1 9 4BRICME019 Brick MB Chamber Left 8 Hole 1 10 4BRICME025 Brick MB Chamber Right 8 Hole 1 11 4BRICME012 Brick MB Chamber End Bottom 1 12 4BRICME039 Brick MB Door Square 2 Piece Set 1 13 4BRICME044 Brick MB Stack 10 Hole 1 14 4BRICME008 Brick MB Between Chambers 8 Hole 1 15 4TAPEDO010 Tape Double Adhesive 1 16 x 3 4 4016 2 16 4INSUCE012C Insulation Ceramic 1 8 x 24 x 44 1...

Страница 32: ...012 Coupler Fuel Pump Green and Gray 7 4BURNHE160 Burner Head F160 Lower Chamber 8 4NOZZBU200 Nozzle 2 00 GPH Lower Burner 9 4FILTFU540 Filter Fuel 10 4VALVCH008C Fuel Check Valve 11 4HOSEFU809 Fuel Line Burner to Burner 12 4PUMPFU030 Fuel Pump 2 Stage MB 30 13 4SOLEFU012 Solenoid Fuel MediBurn 14 Air Bleeder Screw For Information Only Not a Replacement Part 15 4SOLEFU030 Solenoid Fuel Low Fire Me...

Страница 33: ...p Toggle Complete 2 4FUSEME030 Fuse MediBurn Slow Blow 1 25 Amp 5x20mm 10 4FUSEME031 Fuse MediBurn Slow Blow 2 5 Amp 5x20mm 10 4FUSEME032 Fuse MediBurn Slow Blow 10 Amp 5x20mm 10 4FUSEME033 Fuse MediBurn Slow Blow 15 Amp 5x20mm 10 4FUSEBL004 Fuse Blade style Low voltage Standard 4 Amp 2 4REFRBU020 Refractory Repair Material 10 lbs 4BRICME034 Brick MB Door Lip Plate 1 4GASKCE010 Gasket Ceramic 1 8 ...

Страница 34: ...e maintenance or storage Seller s obligation under this warranty is limited solely to repairing or replacing parts that in its judgment are defective in material and or workmanship The guarantee contained in the clause above shall constitute Seller s sole liability for latent and other defects and is in full exclusion of any warranty or liability whatsoever implied of common law statute or otherwi...

Страница 35: ...ts other than those sold or supplied by Elastec Natural calamities such as fire flood etc In the case of components or accessories that have been supplied to Buyer s design Seller shall be under no liability to replace or repair defects arising therefrom Any damage caused by failure to immediately correct a known or suspected problem The guarantee contained in the clause above shall constitute the...

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Elastec MediBurn30, Руководство по эксплуатации и обслуживанию

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